ZIPPTORK Bolting Technology Products Portfolio 2021

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Copyright 2018 © China Pneumatic Corporation. All Rights Reserved.
China Pneumatic Corporation
No.16, Ziqiang 1st Rd., Zhongli
Dist, Taoyuan City 32063, Taiwan,
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Passion for Innovation
Your problems are Our Inspiration

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Patents & ISO Certification

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Torque control and monitoring patents

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ZIPPTORK Bolting Technology
Products Portfolio
CONTENTS
• Torque Control～Torsion
• Bolt Load Control ～Compression
• Tension Control ～Tension

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Bolt Load & Torque Control System

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Smart Series
TTEH DG-01
TTAS/TTES
Torque Controller / Wireless Rotary Torque Transducer / Dongle / Torque Tension Tester
ZIPPTORK Bolting Control Products
TCA / TCC
Applicable to any Air Impact wrench/ Oil pulse tool regardless of brand
TTEB TT
Dynamic Torque Control
Patented control device & algorithm
Remote configuration and monitoring with IoT Gateway
Easy set-up in minutes
TTT
LT LTT
Torque Controller Wireless Torque Transducer DONGLE Torque Tester Torque Tension Tester

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ZIPPTORK 4.0 Smart Bolting Solutions
for
Torque Control, Clamping Force Control, Bolting Sequence Control, Bolted Joint Monitoring, Job Traceability & Data Collection/Logging
Solve and answer following questions
• How to control bolting torque of air impact wrench or pulse wrench?
Use TCA Controller with TTE Torque Transducer by Transducer Mode～±
10%～±
15% for air impact wrench，±5%～±
10% for air oil pulse wrench
Use TCC Controller without TTE Torque Transducer by Pressure Mode～±
15%～±
20% for air impact wrench，±10%～±
15% for air oil pulse wrench
• How to monitoring the bolting torque of pulse wrench and clutch type tool?
Auto shut off type oil pulse wrench or Clutch type wrench～Use TTE Transducer + Dongle + Tablet for torque monitoring. Accuracy depends on tool quality.
Non-shut off type pulse wrench ～Use TCC Controller + TTE Torque Transducer + Dongle + Tablet for torque monitoring. Accuracy ±
10%～±
15%.
• How to collect bolting data of a click type wrench?
Use Click type wrench + TTA Transducer + Dongle + Tablet to make audible “CLICKs” visible and collectible.
• How to measure the residual torque of a bolted joint with 1st movement method?
Use any manual torque wrench + TTA Transducer + Dongle + Tablet to obtain the residual torque just at the 1st movement of the bolted joint.
• How to measure the residual torque of a extreme high torque bolted joint?
Use any manual torque wrench + TTA Transducer + TM( Torque Multiplier～up to 3 stacks of TM) + Dongle + Tablet to obtain the residual torque just at the
1st movement of the bolted joint.
• How to verify the power driven impact or pulse tool quality after assembled?
Use the tool +TTE Torque Transducer +TF(Test Fixture)+Dongle + Tablet to measure the tool output torque under specific air pressure or voltage to drive the
tool.
• How to do torque simulation of a power driven torque tools prior to bolting?
• How to do torque control for car wheel bolting precisely and efficiently?
• Is there any effective alternative for ultrasonic bolting technology?
• How to monitor the bolted joint condition continuously or periodically?
• How to control and monitor the torque/clamping force of wheel lug bolt & nut?
• How to do high torque bolting?
• How to do bolting sequence control?
• What is the most advanced transducerized power driven torque multiplier?
• What is the ultimate solution of bolting works?

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ZIPPTORK Torque Control series Products
TCA/TCB
Torque Controller
1. Applicable to any brand air driven continuous or discontinuous type
torque tools with any mechanism.
2. Patented torque control device and control algorithm.
3. Patented programmable bolting sequence control.
4. Three control modes ～Pressure/transducer/torque replacement
5. Batch count, barcode scanner, light Indicator, OK/NOK alert and record
and varies of job assembly are available for the ease of operation and
user friendly.
6. Support POS for printing job result.
Features
Torque Controller

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ZIPPTORK Torque Control System
Cloud Server INTERNET LAN
ROUTER
FR UNIT
Max. 100 Psi
LUBRICATOR
Click Wrench + Torque Transducer TTE
Light Tower
Printer
PLC
WiFi ~LAN
Cellphone/Tablet/Laptop
+VNC
WiFi
RF2.4
RF2.4
Torque Tension Tester
RF2.4
Scanner
RF2.4
Air Outlet
Air Inlet
RS-232
RS-232
Cable TCA
Torque Controller
AC
100~220V
Air Impact/impulse Wrench
+
Wireless Torque Transducer TTE
RF2.4
PC / Laptop

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TCC
Torque Controller
Features
Torque Controller
1. Applicable to any brand air driven torque tools with any mechanism.
2. Patented control algorithm with great controllability.
3. Three control modes～Pressure/transducer/torque replacement
4. Batch count, barcode scanner, light Indicator, OK/NOK alert and record
and varies of job assembly are available for the ease of operation and
user friendly.
ZIPPTORK Torque Control Series Products
+
DONGLE+ Laptop/Tablet

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ZIPPTORK Torque Control System
PC
ROUTER
Lubricator
Light Tower
Printer
PLC
WiFi ~LAN
Cellphone/Tablet/Laptop
+VNC
WiFi
RF2.4
BT 2.4
RF2.4
Air Impact/impulse Wrench +
Wireless Torque Transducer TTE
RF2.4
RF2.4
Scanner
RF2.4
RS-232
RS-232
Cable
TCB/TCC
Torque Controller
AC
100~220V
Laptop
FR UNIT
Max. 100 Psi
Air Outlet
Air Inlet

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Cordless Wrench with built-in Torque Controller
Features
1. Patented control board and control algorithm applicable to any
continuous or dis-continuous types cordless torque tools.
2. Three control modes～Voltage/Transducer/Torque Replacement
3. BT4.2 communicate with laptop or tablet for data access and up-
loading.
4. Batch count, barcode scanner, light Indicator, OK/NOK alert and
record and varies of job assembly are available for the ease of
operation and user friendly.
ECA
Torque Controller
RF2.4
Laptop or Tablet
ZIPPTORK Cordless Impact/Pulse Wrench Torque Control System

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ZIPPTORK Cordless Impact/Pulse Wrench Torque Control System
Laptop/PC
Router
Printer
PLC
WiFi ~LAN
Cellphone/Tablet/Laptop+VNC
WiFi
RF2.4
RF2.4
Torque Tension Meter
RF2.4
Scanner
RF2.4
USB
Laptop
RF2.4
ECB/ECC
Control Board
RF2.4
USB → RS-232
TTES /TTRH /TTEB
Light Tower
Cable

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TTAS/TTES/TTEH/TTEB/TTER
Wireless Torque Transducers
1. Patented anti-vibration design for durability.
2. The only wireless torque transducer applicable to air impact wrenches and Air/DC
driven impulse wrenches.
3. Wireless feature for the greatest maneuverability especially during the bolting
process.
4. For measuring, monitoring and recording torque before, during or after assembly.
5. Designed for torque testing Provide solutions for most of torque auditing applications
in manufacturing and quality department.
6. For testing the capability of your power torque tools, verifying the accuracy of your
hand tools, monitoring the capability of your fastening process or auditing the quality
of your assembled joints.
7. Data logging to peripheral devices or cloud server for multiple transducers via
Gateway.
8. Capacity range from 5NM ～2,000NM.
9. Socket drive type-TTEH or socket with reader type-TTER are all to be custom-made.
Features
ZIPPTORK Torque Control Series Products

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TT
Torque Tester
1. Ideal for torque calibration of manual, click, clutch type wrenches and
torque multipliers
2. For measuring output torque of discontinuous type torque tools such
as air or DC driven impact or impulse type wrenches.
3. Use torque sensor instead of hydraulic fluid to avoid from oil leakage
4. Data logging to peripheral devices or cloud server for multiple
transducers via Gateway.
5. TT series Torque Tester capacity available from 50NM up to 5,000NM
6. Free software for self-calibration
7. To be equipped with Dongle & laptop or tablet for display and data
collection.
Features
Torque Tester
+
ZIPPTORK Torque Testing Series

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Features
Torque Tester
LT
Torque Tester
1. Robust structure with leverage mechanism as calibration beam design.
torque multipliers
3. For measuring output torque of discontinuous type torque tools such as
air or DC driven impact or impulse type wrenches.
4. Use load sensor instead of weights on calibration beam (NORBAR) for
compact design and easy operation.
5. Data logging to peripheral devices or cloud server for multiple
transducers.
6. LT series Torque Tester capacity available from 500NM up to 50,000NM
collection.
+

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torque multipliers
2. For measuring output torque of discontinuous type torque tools such as
air or DC driven impact or impulse type wrenches.
3. Portable for easy operation.
4. Data logging to peripheral devices or cloud server for multiple transducers.
5. This series Torque Tester capacity available from 10NM up to 1,500NM
6. Free software for self-calibration
collection.
Features
Wireless Torque Transducer
+
Test Fixture
+
TTA (Wireless Torque Transducer) + TF (Test Fixture)

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TTT
1. Measure bolt load and residual torque equivalent induced after tightened by power
driven impact or pulse type torque tools to fasten specific size of fasteners ( bolt/
nut and washer) through threaded mechanism.
2. Ideal for tool manufacturers to specify the tool dynamic specification accurately.
3. Can be used with hand torque wrenches, air impact / pulse wrenches, electric
impact / pulse wrenches and hydraulic wrenches.
4. Good devices for simulating dynamic bolting torque of impact or pulse wrenches.
5. TTT series designed with one tester for replacing two size each of sensors for
fasteners in metric or imperial specifications.
6. Up to 5,000NM test capacity～special requirement can be custom made.
7. Free software for self-calibration with different specifications of fasteners.
8. Connect Gateway to collect data and upload to cloud server.
9. Equipped with Dongle to display the torque and force curve on a tablet or laptop.
+
Features

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Features
LTT
1. Measure bolt load and residual torque equivalent induced after tightened by power
driven impact or pulse type torque tools to fasten specific size of fasteners ( bolt/
nut and washer) through threaded mechanism.
2. Ideal for tool manufacturers specify the tool dynamic specification accurately.
3. Can be used with hand torque wrenches, air impact / pulse wrenches, electric
impact / pulse wrenches and hydraulic wrenches.
4. Good devices for simulating dynamic bolting torque of impact or pulse wrenches.
5. LTT series designed with one tester for replacing 4 size each of fasteners in metric
and imperial specifications.
6. Up to 5,000NM test capacity～special requirement can be custom made.
7. Free software for self-calibration with different specifications of fasteners.
8. Connect Gateway to collect data and upload to cloud server.
9. Equipped with Dongle to display the torque and force curve on a tablet or laptop.
+

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Dongle
LT
Torque Tester
Digital Torque Wrench
TT
Torque Tester
Click Type Wrench
Clutch Type Wrench
Torque Multiplier
Impact Type Wrench
Oil Pulse Type Wrench
Ratchet Type Wrench
Tool Torque Capacity Test

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Dongle
LT
Torque Tester
Air Torque Multiplier
TT
Torque Tester
Torque Multiplier
Electric Torque Multiplier
High Torque Multiplier Torque Capacity Test

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Bolting Torque Simulation Prior to Work
TCA/TCB
Torque Controller
TTT
ZIPPTORK Torque Control Products Application ~ 1
LTT
TCC
Torque Controller
+
+
DONGLE+ Laptop/Tablet DONGLE+ Laptop/Tablet

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1-1. Dynamic Bolting Torque Capacity Test & Simulation
TCA/TCB
Torque Controller
Automatic air pressure
& flow regulating
Air Torque Tools
Electric/DC Torque Tools
TTT
LTT
TCC
Torque Controller
+
Power Torque Tool Torque Tension Tester

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Power Torque Tool + Transducer Torque Tension Tester
PC / Cellphone / Tablet
Dongle
Air Torque Tools
TCA/TCB
Torque Controller
TTT
LTT
TCC
Torque Controller
+
1-2. Dynamic Bolting Torque Capacity Test & Simulation

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Any brand air torque tool
TCA/TCB
Torque Controller
Dynamic Torque Control during Bolting Process
Cordless Tool with built-in
Control Board
TCC
Torque Controller
+
DONGLE + Laptop/Tablet

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Bolting for general assembly works
Remarks:
1.Customer develops APP, ZIPPTORK provides protocol via Dongle to laptop/Tablet/Cellphone/PC
2.Customer uses ZIPPTORK APP, ZIPPTORK provides protocol for laptop/Tablet/Cellphone/PC to cloud server
3. Customer uses ZIPPTORK APP & cloud server, ZIPPTORK provides cloud server management system.
Cloud Server
ROUTER
ROUTER
Tablet /Cellphone
OTG
Dongle
TTES /TTRH /TTEB
INTERNET
WiFi
RF-2.4G USB USB
WiFi
TTES /TTRH /TTEB
Dongle
Android System
Tool Bolting Torque Monitoring & Data Collection
Any brand air torque tool
INTERNET

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TCA
Torque Controller
Dongle
Air Pulse Wrenches
Monitoring oil pulse/clutch type tool torque and collect data for quality assurance and traceability
TCC
Torque Controller
Air/DC Pulse Wrench Air/DC Clutch type Wrench
or
+

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TTAS-Torque Transducer
Dongle
High Torque Bolting Alternative
ZIPPTORK Torque Control Products Application~ 4
TM-Torque Multiplier Torque Wrench
Air/DC
Impact Wrench
Tighten the joint to 70～90% of
Target Torque
1.Input Target Torque, torque wrench capacity, then the monitor will show the recommended
TM specification,
2.Select the TM close to the recommended one and input the torque ratio and gear ratio.
3.Use Torque Wrench or Click Wrench + Torque Transducer + Torque Multiplier to tighten the
joint to 100% of Target Torque
4.The monitor will alert with buzz while closer to the target and display the result as it fulfilled.
1st Step
2nd Step

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Tool Torque Controllability & ZIPPTORK Solutions
Current Status Improvement By
Type of Tool Accuracy ZIPPTORK Solutions Accuracy
Air Impact Wrench ±
30%～Above
TCA or TCC Torque Controller+ Dongle + Laptop + Impact Tool → Pressure Mode ±
15%～±
20%
TCA or TCC Torque Controller+ Dongle + Laptop + Impact Tool + TTE Torque Transducer → Transducer Mode ±
10%～±
15%
TCA or TCC Torque Controller+ Dongle + Laptop + Impact Tool + TTE Torque Transducer → Accu Mode ±
10%～±
15%
Air Pulse Wrench ±
10%～±
30%
TCA or TCC Torque Controller+ Dongle + Laptop + Pulse Tool → Pressure Mode ±
10%～±
15%
TCA or TCC Torque Controller+ Dongle + Laptop + Pulse Tool + TTE Torque Transducer → Transducer Mode ±
5%～±
10%
TCA or TCC Torque Controller+ Dongle + Laptop + Pulse Tool + TTE Torque Transducer → Accu Mode ±
5%～±
10%
Air/DC Driven Pulse Tool ±
10%～±
30% Pulse Tool + TTE Torque Transducer + Dongle +Tablet → Torque Monitoring Toolself accuracy
Air Clutch Type Tool ±
7.5%～±
10% Clutch Type Tool + TTE Torque Transducer + Dongle +Tablet → Torque Monitoring Toolself accuracy
DC Driven Impact/Pulse Tool ±
30%～Above
ECC Control Board built-in Type DC Driven Impact/Pulse Wrench + Laptop→ Voltage Mode ±
15%～±
20%
ECC Control Board built-in Type DC Driven Impact/Pulse Wrench + Laptop + TTE Torque Transducer → Transducer Mode ±
10%～±
15%
ECC Control Board built-in Type DC Driven Impact/Pulse Wrench + Laptop + TTE Torque Transducer → Accu Mode ±
10%～±
15%
Air Driven Torque Multiplier ±
5%～±
10% TCC Torque Controller+ Dongle + Laptop + ATM-200T Transducerized Torque Multiplier→ Transducer Mode ±
5%～±
10%
DC Driven Torque Multiplier ±
5%～±
10% ECC Control Board built-in Type DC Driven Transducerized Torque Multiplier + Laptop→ Transducer Mode ±
5%～±
10%
Click Wrench ±
5%～±
10% Click Wrench + TTA Torque Transducer + Dongle +Tablet → Torque Monitoring & make audible “CLICKs” visible Toolself accuracy

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Bolting Works Description & ZIPPTORK Solutions
Bolting Works Description ZIPPTORK Solutions Accuracy
Tool torque capacity calibration～includes torque
wrench, click wrench, digital torque wrench, power
driven screw driver, clutch type , impact or pulse type
tool, torque multiplier, etc.
Use the TT/LT Torque Tester + Dongle +Tablet to calibrate or check tool torque capacity < ±
5%
Discontinuous type torque tool dynamic bolting torque
capacity test～includes power driven impact or pulse
type tool
Use the tool to tighten the specific bolt/nut +washer on TTT/LTT Torque Tension Tester
+ Dongle +Tablet under specific power supply condition ( air pressure + flow rate,
voltage + electric current ) to measure the bolt load & equivalent residual torque
capacity
< ±
5%
Wheel stud bolting with Torque Controller + air impact
wrench + Torque Transducer
1. 1st round～Use TCA/TCC Controller + air impact wrench + TTE Torque Transducer
tighten the stud to 30%-40% of target torque TT, then
2. 2nd round～Use a click wrench + TTA transducer + Dongle +Tablet tighten the stud
to TT & collect data。
±
10%～±
15%
Wheel stud bolting with air or DC driven impact wrench
1. Use air or DC driven impact wrench tighten the stud to 80%-90% of target torque
TT, then
2. Use a click wrench + TTA Torque Transducer + Dongle +Tablet tighten the stud to
TT & collect data。
±
5%
Torque monitoring during bolting process by air impact
wrench or pulse wrench
Use air impact wrench or pulse wrench + TTE transducer + Dongle +Tablet
Toolself
Accuracy
Torque monitoring during bolting process by air clutch
type wrench
Use air clutch type wrench + TTE transducer + Dongle +Tablet
Toolself
Accuracy

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Bolting Works Description & ZIPPTORK Solutions
Torque monitoring during bolting process by
DC driven pulse wrench
Use a DC driven pulse wrench + TTE transducer + Dongle +Tablet
Toolself
Accuracy
Torque monitoring during bolting process by
DC clutch type wrench
Use DC clutch type wrench + TTE transducer + Dongle +Tablet
Toolself
Accuracy
Torque control during the bolting process by
air driven torque Multiplier
Use TCC Controller + air driven torque Multiplier + Dongle +Tablet→ Pressure Mode ±
5%～±
10%
Torque control during bolting process by using
air impact wrench
Use TCC Controller + Dongle +Tablet + air impact wrench→ Pressure Mode ±
15%～±
20%
Use TCC Controller + Dongle +Tablet + air impact wrench + TTE Torque Transducer→ Transducer
Mode or Accu Mode
±
10%～±
15%
air pulse wrench
Use TCC Controller + Dongle +Tablet + air pulse wrench→ Pressure Mode ±
10%～±
15%
Use TCC Controller + Dongle +Tablet + air pulse wrench + TTE Torque Transducer→ Transducer
Mode or Accu Mode
±
5%～±
10%
torque controlled DC impact /pulse wrench
Use ECC Control Board equipped DC impact/pulse wrench + Dongle +Tablet→ Voltage Mode ±
15%～±
20%
torque controlled DC impact/pulse wrench
Use ECC Control Board equipped DC impact/pulse wrench + TTE Torque Transducer + Dongle
+Tablet→ Transducer Mode or Accu Mode
±
10%～±
15%
click wrench
Use click wrench + TTA Torque Transducer + Dongle +Tablet tighten to Target Torque～Make
audible “ clicks ” visible & data collection
Clutch Tool
Accuracy
Residual torque verification
Use torque wrench + TTA Torque Transducer + Dongle +Tablet to measure the residual torque on
the bolted joint by 1st movement method for 1o angular movement
±
5%～±
10%
High residual torque verification
Use torque wrench + TTA Torque Transducer +TM( Torque Multiplier + Dongle +Tablet to
measure the residual torque on the bolted joint by 1st movement method
±
5%～±
10%
Bolting Works Description ZIPPTORK Solutions Accuracy

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ZIPPTORK wireless Torque Transducers
1. Patented anti-vibration design for durability.
2. The only wireless torque transducer applicable to air impact wrenches and Air/DC driven impulse wrenches.
3. Wireless feature for the greatest maneuverability especially during the bolting process.
4. For measuring, monitoring and recording torque before, during or after assembly.
5. Designed for torque testing Provide solutions for most of torque auditing applications in manufacturing and quality
department.
6. For testing the capability of your power torque tools, verifying the accuracy of your hand tools, monitoring the
capability of your fastening process or auditing the quality of your assembled joints.
7. Data logging to peripheral devices or cloud server for multiple transducers via Gateway.
8. Attached to click wrench to make audible “clicks” visible.
9. Socket drive type-TTEH or socket with reader type-TTER are all to be custom-made.
Wireless Transducer
TTA/TTE/TTEH/TTEB

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ZIPPTORK Torque Control Solution
1. ZIPPTORK’s TCA Controller applicable to any brand air driven torque tools.
2. Patented control device and control algorithm with great controllability under Pressure Mode for air
impact tool as ±15%～±20% and pulse wrenches as ±10%～±15% accuracy.
3. With wireless Torque Transducer attached under Transducer Mode, as ±10%～±15% accuracy for impact
tool while as ±5%～±10% accuracy for pulse tool.
4. TCA + TTER Transducer with Reader + Tagged Bolt, it’s programmable to do bolting sequence control to
monitor and record bolting data including the operator ID and time for great traceability throughout the
process .
5. Data logging to peripheral devices or cloud server for multiple transducers via Gateway.

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Why use ZIPPTORK Bolting Control Technology
Optimizing your processes with the correct power tool for non-critical fastening
Identifying and finding the best torque tooling solution for your requirements is paramount to success in your assembly
process. Not all applications require the complexity and investment costs associated with DC tooling for critical fastening. The
key in your facility is to obtain knowledge of your assembly processes, problems, ergonomic and safety needs. Repeatability, in
process monitoring, durability in harsh or unique environments are just some of the factors that can become part of the
equation in fitting your manufacturing team with the best possible tools every day.
With the aids of ZIPPTORK solutions, simply by using the Torque Controller under Pressure Mode, it’s easy to make an air
impact wrench torque controllability within ±
15～20% accuracy and data collectable. It will supersede the pulse wrench and
do the job even better while under Transducer Mode, with a wireless Torque Transducer attached to the drive anvil, the
control accuracy can achieve ±
10～15%。
ZIPPTORK wireless Torque Transducer is the only torque transducer in the field. It’s applicable to any discontinuous type
impact or pulse tools of any brand with its patented anti-vibration design.
Just change the impact wrench to a pulse wrench and use the same Torque Controller under Pressure Mode, the torque
controllability is within ±
10～15% accuracy and data collectable. While under Transducer Mode with a wireless Torque
Transducer attached to the drive spindle of the tool, the control accuracy can achieve ±
5～10% which make it compatible with
other industrial level tool or controller and much more economic/affordable for your budget control.

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PC / Cellphone / Tablet
Manual Dial Torque Wrench TTAS
Dongle
Click Torque Wrench
Residual Torque Verification after bolted

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High Residual Torque Verification after bolted
TTAS
Dongle
TM-Torque Multiplier Torque Wrench
1. Select the torque wrench, Transducer and Torque multiplier according to the residual torque to be verified.
2. Input the torque ratio and gear ratio of the torque multiplier as well as the target torque and its tolerance.
3. Drive the Transducer and the torque multiplier with torque wrench, the APP will calculate and alert with BUZZ
and show OK only if the calculated torque ( sensed torque X torque ratio ) > Low torque limit or < high torque
limit while the target angular movement fulfilled ( target angular movement of the bolted joint X the gear
ratio).
4. It will show NOK and means the residual torque is lower than the low torque limit or higher than the high
torque limit as soon as the angular movement fulfilled.

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High Residual Torque Verification
To measure the residual torque of a high torque bolted joint by
the first movement method and patented algorithm
For example- target residual torque 5,500NM to be measured and verified at angular movement 1o of the bolted joint
A torque wrench with 340NM capacity to be used while one Torque Multiplier with Gear Ratio 3:1 /Torque Ratio
2.7:1 and the other one with Gear Ratio 12:1/Torque Ratio 9.6:1 are available
Input Target Torque 5,500 NM to be measured in the tablet as well as the tolerance ±
10% for example, target angular
movement 1o, gear ratio 3 &12 and torque ratio 2.7 & 9.6 of both Multiplier.
The microprocessor in the tablet will calculate and display, the Torque Transducer TTA capacity 250NM to be selected
and angular movement 36o of the Torque Transducer TTA to be fulfilled during the verification.
In this embodiment, the tablet will calculate and judge OK/NOK according to the algorithm as follows;
1. Judge OK if the sensed angular movement 36o appeared while the sensed torque >low limit or <high limit or
between low and high limit.
2. Judge NOK if the sensed angular movement 36o appeared while the sensed torque <low limit or >high limit.

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Torque: It’s the Law
https://www.youtube.com/watch?v=TtzAT4BYcgw

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An efficient yet cost-effective alternative of wheel torque solution

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R.O.C.
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Take Wheel Torque Solution above for example, it tightens the wheel nuts to 900NM according to the steps until the preparation at the end of Step 7,
1. a CP7748 is used with the lowest torque to quickly snug all the nuts, then
2. using the CP7600 follow the star pattern to the specified torque. And
3. finally use a click wrench to perform clockwise check to ensure each nut has been torqued precisely.
It proceeds within 3 steps as～ CP7748 → CP7600 → Click Wrench
Our alternatives for passenger car and truck/trailer are as follows;
For passenger car～
Use a Mini Air Impact Wrench follow the star pattern to tighten the nut to 80～90NM → then,
Use a Click Wrench ( 340NM capacity )+ TTAS-180 ( wireless torque transducer～180NM capacity) + Dongle + Tablet ( Android or Window APP) follow the star
pattern to tighten the nut to 100～120NM as specified and set on the click wrench . It makes the audible “ clicks “ of the Click Wrench visible while keeping the
operator I.D.、the serviced wheel position、number of nuts and torque applied with the time recorded simultaneously with accuracy within ±
5%。
It proceeds within 2 steps as～ Mini Air Impact Wrench → Click Wrench + TTAS-180 + Dongle + Tablet
For Truck / Trailer～
Use an Air Impact Wrench follow the star pattern to tighten the nut to 450～550NM → then,
Use a Click Wrench( 1000NM capacity ) + TTAS-1000 ( wireless torque transducer～1000NM capacity) + Dongle + Tablet ( Android or Window APP) follow the star
pattern to tighten the nut to 650～700NM as specified and set on the click wrench. It makes the audible “ clicks “ of the Click Wrench visible while keeping the
operator I.D.、the serviced wheel position、number of nuts and torque applied with the time recorded simultaneously with accuracy within ±
5%。
It proceeds within 2 steps as ～Air Impact Wrench → Click Wrench +TTAS-1000+ Dongle + Tablet
By means of innovative and patented anti-vibration wireless torque transducer, process streaming, improving efficiency and promoting quality as well as reliability
and traceability, we provide value-for-money and cost-effective services for our customers and strive to exceed customers expectation.
An efficient yet cost-effective alternative of wheel bolting solution

www.zippgroup.com
R.O.C.
www.airtools.com.tw
A Breakthrough in Tire Safety:
The power of an impact tool optimized for
productivity and control. It delivers accurate and
reactionless high-speed performance across a range
of wheel types and specifications.
Productivity:
Improves operational productivity by
•No hand torqueing
•Eliminates torque sticks
•Eliminating the need for click wrenches
•All tightening, snug & final torque, can be
performed while vehicle is still in the air
•Saves 4-6 minutes per vehicle more on trucks and
busses
Proof of Work:
•Automatically documents process
•Full documentation
•Data on labels includes: Time & Date stamped;
Target
torque for wheel; Torque results from each lug;
Calibration Due Date; Wheel Location; Mechanics
signature
A Compatible Application of ZIPPTORK Torque Controller
TCA/TCB
Torque Controller
Automatic air pressure
& flow regulating
TCC
Torque Controller
+
TTES/TTEH
Wireless Torque
Transducer

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SWN / SWR
Sensing Washer
1. Patented anti-vibration design to ensure the best stability of the
bolted joint.
2. Bolt axial load control during bolting process by any torque tool.
3. Bolt joint status such as bolt load, temperature and vibration
variation remote monitoring
4. The best alternative for transmission equipment preventive
maintenance work.
5. Applicable to any axial load joint status monitoring including HUCK
lockbolt.
6. Remote monitoring bolted joint periodically or continuously and
alert as soon as reach the preset threshold.
7. The most economic yet effective alternative of ultrasonic bolting
technologies.
Features
Anti-vibration Sensing Washer
ZIPPTORK Bolt Load Control & Monitoring

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R.O.C
www.airtools.com.tw
The Ultimate Solution of Bolting Technology
1. What’s the difference with compatible products in the field?
Current bolt load measuring methods, such as:
(1)Ultrasonic bolting technology—Time consuming and expensive, no vibration proof after bolted.
(2)Sensing Bolt—Hard to be built wirelessly and expensive, no vibration proof after bolted.
(3)Load cells—No vibration loose proof, only good for load testing, not ideal for industrial use.
2. Why use ZIPPTORK Sensing Washer?
a. High sensitivity. As accurate as ultrasonic bolting technology.
b. Patented anti-vibration design for perfect loose-proof and meet DIN65151 standard.
c. Ideal for high precision bolting work where clamp load control is critical and remote monitoring is required.
d. Data collection for highest traceability to ensure greatest safety.
e. This is the ultimate solution for bolting works to reach the excellence of the bolted joint.
Bolt load Sensing Washer features with patented anti-vibration for loose-proof and functions of remote
monitoring the joint status instantly、periodically or continuously

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R.O.C.
www.airtools.com.tw
Instant bolting torque and bolt load control and record Assure highest safety and quality as well as reliability of the bolted joint
Remote monitoring the bolted joint status such as bolt load 、temperature and vibration while warning as soon as it exceeds preset threshold
The ultimate Bolting Solution
by using
Anti-vibration Sensing Washer /Transmitter/ Gateway
with functions of
ZIPPTORK Bolting Technology

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R.O.C
www.airtools.com.tw
ZIPPTORK Bolt Load Control Products
SW Sensing Washer (Bolting)

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R.O.C
www.airtools.com.tw
SW Sensing Washer (Monitoring)
ZIPPTORK Bolt Load Control Products

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R.O.C
www.airtools.com.tw
Wireless Bolt Load Transducer
1. Patented design for direct sensing the bolt load induced on the joint during the bolting process.
2. With functions of data logging and up load to peripheral device or cloud server.
2. To be attached to the drive anvil of any type of torque tool for direct bolt load control.
3. Patented vibration proof design, also good for impact torque tools.
4. RF2.4G wireless transmission and data collection.
Direct Bolt Load Control

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R.O.C
www.airtools.com.tw
Wireless Tensiometer
Clients
PC / Mobile Phone / Tablet
Cloud Server
Application Platform
Internet Over Things
1. Detect tension force applied
on crane/hoist wirelessly
2. Overload alarm and record
3. RF2.4G wireless Transmission
4. IP67 protection
5. Capacity from 100Kg to 100T
Tension Force Control

www.zippgroup.com
R.O.C.
www.airtools.com.tw
Thank You!
Moving forward to Industry 4.0 with you together!
Bolting Technology

ZIPPTORK Bolting Technology Products Portfolio 2021

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ZIPPTORK Bolting Technology Products Portfolio 2021