Wheel stud bolt tightening torque control technology

1. www.zippgroup.com
Copyright 2018 © China Pneumatic Corporation. All Rights Reserved.
China Pneumatic Corporation
No.16, Ziqiang 1st Rd., Zhongli
Dist, Taoyuan City 32063, Taiwan,
R.O.C.
www.airtools.com.tw
China Pneumatic Corporation
Passion for Innovation
Your problems ～ Our inspiration
Wheel Stud Bolting Technology

2. www.zippgroup.com
Copyright 2018 © China Pneumatic Corporation. All Rights Reserved.
China Pneumatic Corporation
No.16, Ziqiang 1st Rd., Zhongli
Dist, Taoyuan City 32063, Taiwan,
R.O.C.
www.airtools.com.tw Our Strategy
InnovationProduct
Brand
Service
Quality
• OEM
• ODM
• ISO-9001:2015
• Toque Control System
• Sensing Bolt System
• Pneumatic Tools
• Gear Reducer

3. www.zippgroup.com
Copyright 2018 © China Pneumatic Corporation. All Rights Reserved.
China Pneumatic Corporation
No.16, Ziqiang 1st Rd., Zhongli
Dist, Taoyuan City 32063, Taiwan,
R.O.C.
www.airtools.com.tw
Patents & ISO Certification

4. www.zippgroup.com
Copyright 2018 © China Pneumatic Corporation. All Rights Reserved.
China Pneumatic Corporation
No.16, Ziqiang 1st Rd., Zhongli
Dist, Taoyuan City 32063, Taiwan,
R.O.C.
www.airtools.com.tw Smart Series
TTE/TTA DONGLETTE
Torque Controller / Wireless Rotary Torque Transducer / Dongle / Torque Tension Tester
ZIPPTORK
TCA / TCB
Applicable to any Air Impact wrench/ Oil pulse tool regardless of brand
TTE TTT
Dynamic Torque Control
Patented control
device & algorithm
Remote configuration
and monitoring with
IoT Gateway
Easy set-up in
minutes

5. www.zippgroup.com
Copyright 2018 © China Pneumatic Corporation. All Rights Reserved.
China Pneumatic Corporation
No.16, Ziqiang 1st Rd., Zhongli
Dist, Taoyuan City 32063, Taiwan,
R.O.C.
www.airtools.com.tw
Bolt Production
Record
Instant bolting torque and clamping force control and
record
Assure highest safety and
reliability of the bolted joint
Complete bolting process
monitoring and record
Bolting Sequence
Control
Remote monitoring the bolted
joint status
The ultimate Bolting Solution
By Using
Sensing Bolt /Torque Sensing & Transmitting Socket /Transmitting Cap / Torque Controller
with functions of
SB- Sensing Bolt TC- Transmitting Cap TC + SB
TTR- Torque Sensing &
Transmitting Socket
TB-TaggedBolt
ZIPPTORK

6. www.zippgroup.com
Copyright 2018 © China Pneumatic Corporation. All Rights Reserved.
China Pneumatic Corporation
No.16, Ziqiang 1st Rd., Zhongli
Dist, Taoyuan City 32063, Taiwan,
R.O.C.
www.airtools.com.tw
Torque: It’s the Law
https://www.youtube.com/watch?v=TtzAT4BYcgw

7. www.zippgroup.com
Copyright 2018 © China Pneumatic Corporation. All Rights Reserved.
China Pneumatic Corporation
No.16, Ziqiang 1st Rd., Zhongli
Dist, Taoyuan City 32063, Taiwan,
R.O.C.
www.airtools.com.tw
Tighten your wheel stud faster & safer
What’s Our Solution
How to do it ?
Do you still use heavy & slow Nut Runners ?

8. www.zippgroup.com
Copyright 2018 © China Pneumatic Corporation. All Rights Reserved.
China Pneumatic Corporation
No.16, Ziqiang 1st Rd., Zhongli
Dist, Taoyuan City 32063, Taiwan,
R.O.C.
www.airtools.com.tw
Dongle Tablet Cellphone
Cloud Server
Set to 80% max. of the Target Torque
Set to target
torque
Real-time data
monitor, Collect and
Server upload
Angle threshold to be set by the user
1
2
Wheel Stud Bolting Solution – Standard
Video link
Make The Audible “Click” Visible
FRL + Air Impact Wrench
TTA/TTE-Wireless
Torque Transducer
Socket Stud
After tightened the bolt or stud to 80% maximum of the
target torque, then, use a Click Wrench to drive the
Transducer for final torque. An angular movement to be
preset with the threshold by user to assure that it reaches
the target torque and avoid to make wrong judgment.

9. www.zippgroup.com
Copyright 2018 © China Pneumatic Corporation. All Rights Reserved.
China Pneumatic Corporation
No.16, Ziqiang 1st Rd., Zhongli
Dist, Taoyuan City 32063, Taiwan,
R.O.C.
www.airtools.com.tw
• Prevent over torque and under torque
• Get Real-time torque control with angle detection
• Get real-time Torque monitoring and display
• Customer satisfaction with visible data
• Data collection with IoT, A step towards Industry 4.0 trend
Wheel Stud Bolting Solution – Standard

10. www.zippgroup.com
Copyright 2018 © China Pneumatic Corporation. All Rights Reserved.
China Pneumatic Corporation
No.16, Ziqiang 1st Rd., Zhongli
Dist, Taoyuan City 32063, Taiwan,
R.O.C.
www.airtools.com.tw
Dongle Tablet Cellphone
Cloud Server
Set to 80% max. of the Target Torque
Set to target
torque
Real-time data
Display, Collection
and Server upload
Angle threshold to be set by the user
1
2
Tagged Bolt
FRL + Air Impact Wrench
TTR-TorqueTransducer
w/RFID Reader
Video link
Make The Audible “Click” Visible
Wheel Stud Bolting Solution – Advanced
After tightened the bolt or stud to 80% maximum of the target
torque, Then use a Click Wrench to drive the Transducer for
final torque. An angular movement to be preset with the
threshold by user to assure that it reaches the target torque
and avoid to make wrong judgment.

11. www.zippgroup.com
Copyright 2018 © China Pneumatic Corporation. All Rights Reserved.
China Pneumatic Corporation
No.16, Ziqiang 1st Rd., Zhongli
Dist, Taoyuan City 32063, Taiwan,
R.O.C.
www.airtools.com.tw
• With Tagged Bolt system
Real-time monitor bolting sequence
Real-time Individual bolting record for traceability
• Prevent over torque and under torque
• Real-time Torque control with angle detection
• Get real-time data display and collection
• Customer satisfaction with visible data
• Data collection with IoT, A step towards Industry 4.0 trend
Wheel Stud Bolting Solution – Advanced

12. www.zippgroup.com
Copyright 2018 © China Pneumatic Corporation. All Rights Reserved.
China Pneumatic Corporation
No.16, Ziqiang 1st Rd., Zhongli
Dist, Taoyuan City 32063, Taiwan,
R.O.C.
www.airtools.com.tw
Sequential tightening
in two rounds
Second round
Set the Target torque within
+10~15% tolerance
First round
Set 60% of target torque
within + 20~30% tolerance
Real-time data upload and monitoring on
PC / Smartphone / any remote device
Any brand of
Air Impact Wrench
TCB TTEAir Source +
FR
Video link
Dongle Tablet Cellphone
Wheel Stud Bolting Solution – Pro
Lubricator
It’s recommended to use the Transducer- TTE with hexagonal opening for stud or nut
Impact
Socket
Stud

13. www.zippgroup.com
Copyright 2018 © China Pneumatic Corporation. All Rights Reserved.
China Pneumatic Corporation
No.16, Ziqiang 1st Rd., Zhongli
Dist, Taoyuan City 32063, Taiwan,
R.O.C.
www.airtools.com.tw
Sequential tightening in
two rounds
Second round
Reach the Target torque
within +10~15% tolerance
First round
60% of target torque
within+20~30% Tolerance
Real-time data upload and monitoring on
PC / Smartphone / any remote device
Any brand of
Impact WrenchAir Source + FR
Video link
Dongle Tablet Cellphone
TTR-TorqueTransducer
w/RFID Reader
Tagged Bolt
With Tagged Bolt system
Real-time display and collect
bolting record of each bolt for
traceability
Real-time sequential control and bolted data traceability
Wheel Stud Bolting Solution – Premium
LubricatorTCB

14. www.zippgroup.com
Copyright 2018 © China Pneumatic Corporation. All Rights Reserved.
China Pneumatic Corporation
No.16, Ziqiang 1st Rd., Zhongli
Dist, Taoyuan City 32063, Taiwan,
R.O.C.
www.airtools.com.tw
Any brand of
Impact Wrench
Air Source
+ FR
TTR- Torque Sensing &
Transmitting Socket
&
Tagged Bolt Sensing Bolt + Transmitting CapTCA
With Tagged Bolt & Sensing Bolt + Transmitting
Socket + Transmitting Cap for
• Bolt Production Record and traceability
• Bolting Sequence Control and data record/logging
• Assure highest safety and reliability of the bolted
joint
• Instant bolting torque and clamping force control
and record
• Remote monitoring the bolted joint status
Sequential tightening in
two Rounds
Second round
Set the Target
torque within
+10~15% tolerance
First round
Set 60% of target
torque within +
20~30% Tolerance
Real-time data upload and monitoring on
Tablet / Smartphone / any remote device
Dongle Tablet Cellphone
Achieving the Most Accurate Bolted Joint Tightness
Wheel Stud Bolting Solution – Ultimate
Lubricator Sensing Bolt

15. www.zippgroup.com
Copyright 2018 © China Pneumatic Corporation. All Rights Reserved.
China Pneumatic Corporation
No.16, Ziqiang 1st Rd., Zhongli
Dist, Taoyuan City 32063, Taiwan,
R.O.C.
www.airtools.com.tw
Thank You!
Moving forward to Industry 4.0 with you together!