Bolting Strategy To make torque control easy and affordable! No more costly torque control tool required! Achieving the Ultimate in Bolted Joint Excellence Calibrating torque tool capability prior to assembly by applying ZIPP's Torque Tester / Torque Transducer / Torque Simulator Torque Controller / Torque Monitor

1. Bolting Strategy
To make torque control easy and affordable!
No more costly torque control tool required!
Achieving the Ultimate in Bolted Joint Excellence
Calibrating torque tool capability prior to assembly
by applying
For checking the torque tool capability & calibrating the torque setting
Torque Tester / Torque Transducer / Torque Simulator
Torque Controller / Torque Monitor
Controlling torque during assembly
by applying
For controlling the torque being applied to the bolt instantly and wirelessly
Torque Transducer & Torque Controller
Verifying tightened torque after assembly
by applying
For effectively verifying the bolt tightened torque accuracy with Angle/Torque Mode
Torque Transducer & Torque Monitor
TTW TTE TF+ TS TFM
TTEHTTES TTEB TTE + +Socket Bolt TCC TCA TCB/
TCA TCB/
www.zippgroup.com
TTES TFM DONGLE PC/TABLETTTEB
Bolting TechnologyBolting TechnologyBolting Technology

2. www.zippgroup.com
The Ultimate Solution
US-1
US-2
Achieving the Most Accurate Bolted Tightness
An economical alternative to US-1
for
by applying
with
with
With unique features such as the traceability of bolt production, real time bolt
tightness, bolting sequence control and remote monitoring of the joint status after
assembly, assures the highest degree of safety and reliability of the bolted joint.US-1
Ideal for the traceability of bolt production and bolted record as well as bolting sequence control
instantly and wirelessly
CE～EN 61326-1:2003, EN 55001:2009+A1:2010, EN 61326-2-1:2006, CE (RF)～EN 300
328(802.11 b/g/n), CE (RF)+CE (RF EMC)～EN 300 328(802.11 b/g/n) + EN 301 489-1/17, LVD
Report～IEC 61010-1:2010 / EN 61010-1:2010, SAR (EU)～EN 62479 NPE
Sensing Bolt / Transmitting Socket / Transmitting Cap / Torque Controller
Torque Transducer with RFID Reader / Tagged Bolt / Torque Controller
All products above are certified
or
TS T S- ransmitting ocket TC T C- ransmitting apSB S B- ensing olt TS SB+ TC SB+
Bolting TechnologyBolting TechnologyBolting Technology
TCA TCB/TTHER T S T R- orque ocket ransducer w/ FID Reader TB T B- agged olt

3. www.zippgroup.com
Solve bolting issues with your power torque tools
Applying the most advanced bolting technology
Q & A
l How to control the output torque of an impact wrench?
ZIPP's + with theTorque Controller∼TCA/TCB Wireless Rotary Torque Transducer∼TTES/TTEH
patented control apparatus and algorithm will enable you to control air Pulse tools torque with ±5% accuracy
and ±10% for air impact wrenches.
l How to do the bolting sequence control & tighten the bolt in several run?
With the programmable +Torque Controller∼TCA Wireless Rotary Torque Sensing and Transmitting
Socket∼ TTEHR Tagged Bolt∼TB+ , not only the bolting sequence, but also the torque to be applied in
several runs can all be programmed in advance.
l How to control the joint tightness effectively?
With the +Torque Controller∼TCA/TCB Wireless Rotary Torque Sensing and Transmitting Socket∼
TTEHR Sensing Bolt∼SB+ , it will assure that homogeneous clamping force can be fulfilled.
l How to control the bolting torque on tire stud and monitor the status of the bolted joint as a TPMS?
With the +Torque Controller∼TCA/TCB Wireless Rotary Torque Sensing and Transmitting Socket∼
TTEHR Sensing Bolt∼SB Transmitting Cap∼TC+ + , it will not only ensure that the clamping force can be
applied evenly on each bolt/stud, but also the joint status can be remote monitored by the car computer.
l How to monitor the bolted joint status periodically & remotely?
With the +Torque Controller∼TCA/TCB Wireless Rotary Torque Sensing and Transmitting Socket∼
TTEHR Sensing Bolt∼SB Transmitting Cap∼TC Gateway∼ZG+ + + , the joint status can be monitored
remotely and periodically.
l How to track the responsibility of the bolting work after bolted?
Use the with the features of theWireless Rotary Torque Sensing and Transmitting Socket∼TTEHR
Tagged Bolt∼TB & Sensing Bolt∼SB, not only the production record of the bolt, but also the bolting
process and its result will be recorded in the memory of each bolt for traceability to verify the responsibility and
cease the controversy if there is any.
l How to monitor the bolting status of a power clutch type torque tool?
With the + to PC/Tablet/PLC, theWireless Rotary Torque Transducer∼TTES/TTEH/TTEB Dongle∼ZD
bolting status of a power clutch type torque tooleither electric or pneumatic can be recorded simultaneously
during work. The data can be collected for production control and time study to improve the productivity.
Tagged
Bolt
Transmitting
Cap
Sensing
Bolt
DongleWireless Rotary Torque Transducer
TCA / TCB TTES TTEH TTEB
ZD TC
SB TB
ZG
Bolting TechnologyBolting TechnologyBolting Technology
Torque Controller

4. www.zippgroup.com
Solve control issues with your power torque tools
Functions
Features
l Torque calibration prior to assembly
l Torque control during assembly
l Torque verification after assembly
l Programmable bolting sequence control
l Tightening steps control∼up to 4 steps
l Monitoring tightening results
l Monitoring bolted joint status remotely
l Data collection for production control and job analysis
l Bolted joint quality controllability and traceability
l The most unique patented torque control algorithm and apparatus for impact torque tools.
l Regardless of the power tool brand and the type of impact mechanism.
l For great controllability, productivity, traceability and liability.
l Easy to learn within hours.
l Easy to set up within minutes.
Bolting Sequence Control
Criss-Cross Tightening
Sequence for
Circular Bolt
Patterns
222424242262626
101010
383838
181818
666
303030
464646
141414
222222343434444282828444444
121212
404040
202020
888
363636
242424
161616
484848 323232 111 414141 252525
999
373737
171717
555
292929
454545
131313
212121333333333272727434343
111111
393939
191919
777
353535
232323
151515
474747313131
Spiral Tightening Sequence Starting in the
Middle for Non-Circular Bolt Patterns.
111
222 333
444555
666 777
888999
101010
Inspection cover Clutch cover
111
222
333
444
555
666
777
888
999
101010
111111
121212
141414
131313
Bolting TechnologyBolting TechnologyBolting Technology
Air Impact / Pulse wrench
Power Torque Tool w/Torque Control Mechanism
Wireless Rotary Torque Transducer
Wireless Rotary Torque Transducer
Dongle
Cloud Server
Torque Controller
Torque Controller
Tagged
Bolt
Sensing
Bolt
Cloud Networking
TCA / TCB
Wireless
Rotary
Torque
Transducer