Introducing the PMA Range of Products

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Introducing the PMA Range


Three DIN Sizes - One Family
• 1/8 DIN „landscape“ or vertical

• 1/4 DIN with big 19mm process value indication

• One depth: 118 mm (4.65“)


KS 40-1 Features at a Glance

Limit signaling function with latch
Alarms for heating current & control loop
Maintenance manager and error list
Timer and programmer with "end" signal
Automatic/manual key
BluePort interface
Various certifications (DIN 3440, UL)


KS 40-1 Application Examples
• Furnaces and Ovens
• Burners and Boilers
• Plastics Processing
• Packaging
• Driers
• Climatic Chambers
• Heat treatment plants
• Sterilizers


KS 40-1 Control Functions
• signaller (= on/off control)
• 2-point controller
> relay or
> logic (SSR driver)
• continuous controller
> 0/4...20mA or
> 0/2...10V
• 3-point
> relay / relay
> relay / logic (SSR driver)
> continuous / relay
• 3-point stepping / motorized valve controller.


KS90-1 & KS92-1
• KS 90-1 1/8 DIN

• KS 92-1 1/4 DIN

• One depth: 118 mm (4.65“)



Limit signaling function with latch
Alarms for heating current & control loop & actuator
Maintenance manager and error list
Day & Night display shows bargraphs and plain text
Two universal inputs
Configurable function key
BluePort interface
Optimization at set-point


KS 90-1 Control Functions
• signaller (= on/off control) • 3-point
• 2-point controller > relay / relay
> relay or > relay / logic (SSR driver)
> logic (SSR driver) > logic / logic (SSR driver)
• continuous controller > continuous / continuous special algorithm
for water, oil
> 0/4...20mA or > continuous / relais and fan cooling

> 0/2...10V > continuous / logic
• 3-point stepping (valve) controller
> with position feedback
• with positioner


Plain Text in the Operating Level

Bar graph with 40 steps resolution

Actuating variable, deviation or process value

Numeric value
Actuating variable, deviation, process value, effective
setpoint

Numeric value with user defined text
INP1, INP2, INP3
Alternating display of plain text and value


Built-in Operating Manual

in the configuration level
plain text explains the codes

in the parameter level
plain text explains the parameter



16 program patterns
16 segments and 4 control (event) tracks
Selectable time or rate segments
Plain text program names
Easy one-key operation
Dedicated program operating level


Programmer Function
• 16 program pattern
• Bandwidth control adjustable for each program
• 4 control (event tracks) and end signal

b.Hi
b.Lo

1 2 3 4 15 16
Event track 1
Event track 2
Event track 3
Event track 4
Program end


Plain Text Program Names

Program number
8-digit text
run
run ru n
run
ru n

- P rgEdit -
- PrgEdit - - PrgEdi t -
- PrgEdit -
- PrgEdi t -


The family - KS 92 to KS 98-1
Advanced line:
KS 94
Process controller
Universal line:
KS 92-1
Industrial controller
Advanced line:
KS 98-1
multi-function unit for
1001 applications


Display of KS 92 / 94
• "Day & night" display features

> Active illumination in dark surroundings
> Reflecting in bright and very bright surroundings


On-board operating instructions

• Operator manual in three languages

• Plain text instead of codes

• Display of the last value


User-defined texts (KS 94 function)

• 12 freely definable texts with up to 16 characters
(ASCII)
• Selection of the texts via:
> digital inputs
> status information (e.g. alarms)


KS 98-1 Advanced
• Front layer
> BluePort style
• Display
> Day & Night display
> Resolution: 160 x 80 Pixel
> Area: 66,5 x 37,4 mm
> Technique: Transmissive (like KS 90-1/92-1)
> Back light: red / green swichable
> Control: „Chip on glass“
> Number of lines: 10


Display Quality
• ISTN technique very good contrast also with high ambient temperatures

• Ambient temp.: 0...70 °C

• “Chip on glass“ Only a few connections (interface + supply)

• “FPC“ connectors instead of “rubber conductor“
or “heat seal“


Display Mode & Colour
• Colour

> Selectable
> Changable by event from engineering
• Mode
> Direct or reverse mode
> Event-driven change
• Dynamic

> static
> flashing


Day & Night Display

• Good visibility

> under worst conditions

> from extreme perspective

> known from BluePort® and KS94!


Engineering Tools

• Graphical: ET/KS 98plus

• Simulation SIM/KS98

• Downloader DL/KS98

• BlueControl Basic


Application Examples KS 98-1
• Universal process control
> Energy generation and distribution, chemical industry, heaters,
furnaces, ...

• Dedicated automation of medium processes including control,
sequence control, data logging and visualisation
> Extruder, pumps, compressors, boilers, ....

• Controllers with dedicated operating design
> Operating displays, variable names, text-messages, ...


KS 98-1 Conclusion
• All in one - do-it-all:
 PLC
 Closed loop control
 Calculation unit
 Visualisation and operation
• 450 functions selectable
• Powerful 32 bit micro processor
• Simple to use Engineering Tools


TB 40-1 Features at a Glance

Two additional pre-alarm relays
All types of thermocouples
Maintenance Manager and error list
Applicable for heating and cooling processes
Alarm reset via front key or digital input
BluePort interface
Versions for DIN EN14597 & Pressure Equipment Directive


TB 40-1 Applications
• All applications where an over or under temperature fault condition could
pesent fire or other hazard

• Heat generating plants with outflow temperatures up to 120°C to DIN
4751

• Thermal transfer plants with organic transfer media to DIN 4754


TB 40-1 Application Example
sensor
sensor
(limit)
(control)
correcting oven
variable

heating

temperature- temperature-
controller limiter


TB 40-1 Highlights
• All types of thermocouples
> Type L, J, K, N, S, R and T, C, D, E, B
• Customer-specific linearizations for all sensors
> thermocouples, RTD’s, mA, V, mV
• Protection with password and the internal security switch
> approved safety, TÜV-tested
> individual access levels (“master level”)
• Extended operating temperature up to 60 °C
> mounting closer to the process
• Minimum self-heating
> increased service life


Rail Line rail line
1
• Compact design 2
> only 22,5 mm wide
> for DIN rail mounting (EN 50022) 3
• Performance class like BluePort® KS 40-1

Platform for a whole instrument family
1. Universal transmitter UNIFLEX CI 45
> successor of UNIFLEX CI/CB
2. Universal controller KS 45
3. Temperature limiter TB 45
> attractive layout


Example applications
• Furnaces and Ovens
• Burners and Boilers
• Plastics Processing
• Packaging
• Driers
• Climatic Chambers
• Heat treatment plants
• Sterilizers
• Oxygen


General features (1)
• Fast mounting
> Simply snap on DIN rail
• Cable connection
> Time saving plug-in connectors
> Screw terminals
> Optionally spring-clamp connectors
• Local operating
> Dual-line LCD: - process value always visible -
> Convenient 3-key operation
> Additional display indicators
> Multi-colour LED.


• Communication (1)
> BluePort® - front interface
> RS 485
> Protocol MODBUS RTU
> Connected via DIN rail bus connector
> Wireless cross connection
> Fieldbus connection via bus coupler
> PROFIBUS-DP
> Additional Ethernet, CAN (planned)
> Central power supply
> Hot swap


• 3-port galvanic isolation
> input against output
> input / output against power supply and
interface
• Power supply
> 90 ... 260 V AC
> 18 ... 30 V AC, 18 ... 31 V DC
• Engineering Tool BlueControl®
• Maintenance Manager


Transmitter UNIFLEX CI 45
• 2 universal inputs
> 30 input ranges
> O2 - measuring
> Signal combinations (difference, min/max, mean, selection...)
• 1 digital input
> control input
> counter (up / down)
> frequency input
• 1 analogue output
> current / voltage / logic
> frequency
• 2 relay outputs
• Interfaces (RS485 / System)


CI 45 Features at a Glance
• Counter / frequency input
• Universal input 2
• Operator’s interface
• Communication capabilities
• BluePort interface
• Analogue output (I&U) / frequency output
• 2 relays


Housing
• Small sizes
> Width: 22,5 mm (0.87“)
> Height: 99 mm (3.90“)
> Depth: 120 mm (4.71“)
• Plug-in connectors
> screw terminals
> spring-clamp connectors
• Mounting on DIN rail TS 35
> closed-packed mounting possible.


Communication capabilities
• BluePort -front interface
• RS 485 MODBUS - RTU interface (optionally)
> connection to visualisation tools and PLC’s
> space saving mounting, easy to connect on DIN rail
> wireless cross connections
> extensible up to 31 devices
• System option
> connection to fieldbus coupler via internal system bus
> available bus couplers PROFIBUS -DP
> other fieldbuses in preparation
> extensible up to 62 devices
> sharable up to 4 levels


KS 45 Features at a Glance
• Input 2: mA, optional universal / alternative: HC-input
• Operator‘s interface
• Timer and programmer with "end" signal
• Timer and programmer with "end" signal
• Analog output (I & U)
• 2 relays
• Alternative: 2 optocoupler outp.
• 1 relays


KS 45 Control Functions
• signaller (= on/off control)
• 2-point controller
> relay or
> logic
• continuous controller
> 0/4...20mA or
> 0/2...10V
• 3-point
> relay / relay
> logic / logic
> relay / logic
> continuous / relay
• motorized valve controller (3-point stepping)


KS 45 Features (1)
• Universal version: continuous/switching output
> reduced stocks of spare parts
• 100 ms cycle time
> suitable for fast control loops
• Special linearization for RTD‘s possible
> KTY, PTC, NTC, Pt 1000, Ni 100, Ni 1000,
• Freely configurable analog output
> 14-bit resolution
> galvanically isolated


KS 45 Features (2)
• RS485 MODBUS RTU interface

> connection to visualization software and PLCs
• Built-in transmitter supply
> galvanically isolated
> direct and economic connection of 2 and 3-wire transmitters
• Programmer with 4 segments and "end" signal
• Timer functions


The Programmer Function End OFF
OFF run

X

SP
Starts with the process
value

End signal and End indication Pt.01 Pt.02 Pt.03 Pt.04


TB 45 Features at a Glance
• Applicable for heating and cooling processes
• Operator’s interface
• Approved safety: tested to DIN 3440 & EN 14597
• Analogue output (I & U)
• 2 relays


TB 45 Applications
• Applications, in which a certified limiter is mandatory:

• All applications, in which an exceeded min/max temperature
limit can cause serious damage.

Products certified to EN 14597 are needed for:
• Heating system in buildings to EN 12828
• Large hot-water boilers to EN 12953-6
• Thermal transfer plants with organic transfer media to DIN
4754
• Oil-fired installations to DIN 4755


TB 45 Application Example

sensor sensor
(limit) (control)
oven
correcting
variable

heating

temperature- temperature-
controller limiter


Housing
• Small sizes
> Width: 22,5 mm (0.87“)
> Height: 99 mm (3.90“)
> Depth: 120 mm (4.71“)
• Plug-in connectors

> screw terminals
> spring-clamp connectors
• Mounting on DIN rail TS 35
> closed-packed mounting possible.


Fieldbus Coupler
• System capability (option)
> Instrument connection to fieldbus via several couplers
> Bus connection via wireless connectors fitted in the top-hat rail
> Close-packed mounting up to 62 instruments
> sharable on 4 levels
> central 24V supply
> central engineering tool - connection
> Hot swap – capability
• Supported fieldbuses
> PROFIBUS-DP
> CAN**
> Ethernet**


Fieldbus Coupler
• Together with PLC or other master systems

> RL40-CAN open

> RL40-ETH Ethernet MODBUS/TCP

> RL40-DP PROFIBUS DP V1

> RL40-MOD MODBUS RTU


I/O system rail line 400 with PMA specials
Overview


I/O system rail line 400 with PMA specials
• Several I/O modules with intelligence on board
> Analogue input
> Analogue output
> Mixed analogue in- and output
> Digital input
> Digital output
• High galvanic isolation 300V (some AI modules)
• Hot swap – capability
• Up to 62 modules with one coupler
• Different fieldbus coupler
• Useable together with KS45, CI45, TB45
• Compact design only 22,5 mm wide
• for DIN rail mounting (EN 50022)
• Easy module connection via DIN rail bus connector
• Easy cable connection via screw terminals or spring-clamp terminals
• Configuration with BlueControl


Modular Multiloop Controller System

Ethernet

MODBUS RTU


KS Vario – Applications and Markets
• plastic machinery
> extrusion / blow- and injection molding
> hotrunner control
• textile machinery
• packaging techniques
• semiconductor
> production
> waver handling
> soldering process
• biochemistry
• medical engineering
> sterilizing systems
> autoclaves
• industrial dryer
• industrial oven
• paint finishing systems


Applications / Markets

• Applications with few/some single loop controllers
• Applications with some additional I/O (64 dig. IO points, 90 analog IO
points)
• Applications with temperature control and PLC functionality (f.e. extrusion
package, oven package)
> together with KS Vario operator panel


Application Extrusion


Application with 3rd Party PLC


Modular Multiloop Controller System

Bus-Coupler Controller
KS vario
I/O


Operator Panel for KS VARIO

Connecting to KS VARIO
> via Modbus RTU
> or via Ethernet
> 4 until 30 loops

Solution for replacement of single loop controllers


Thank you.

For further production information including specifications and
relevant literature please view the PMA Product Range online.

For more information please contact the Technical Support Team.

Juni 12 60

Introducing the PMA Range of Products

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