Plasti Chemie presentation 2022 ENG
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Plasti Chemie is manufacturing fast curing Plastifloor and Plastipur resins since 1995. Plastifloor Plastipur and Plastistone resins are shipped into 50 countries. Check out also www.plasti-chemie.de
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Plasti Chemie presentation 2022 ENG
- 1. Plasti-Chemie Cure it fast with our Plastifloor and Plastipur resins
- 2. Welcome 2 Volkmar Lull, General Manager Plasti Chemie GmbH founded in 1995 What are Plastifloor resins? What are Plastipur and Plastistone resins? Products Overview, New Products How to install? References and Projects
- 3. Volkmar Lull 54 years old, active in the coating industry since 1991 Started his business in 1991 with RPM Since 1995 GM of Plasti-Chemie GmbH More than 30 years experience in the MMA resin business 3
- 4. Plasti- Chemie GmbH 4 Start of production in 1995 Annual production volume: 4000 tons Owned by Knorr Venture Capital Group Inc., a US Holding Company Production of roof, wall & floor coatings 90% MMA and PUMMA, 10% Epoxy, Polyaspartic and Bitumen 80% export to Europe, Asia, Middle East, Africa, South America and USA, Canada and Australia
- 6. Headquarter in USA Plasti Chemie North America LLC. In Naples: 6
- 7. Automatic mixers with a day shift capacity of 10 tons- 2x5t OUR FACTORY 7
- 8. Products stored in the container warehouse OUR FACTORY 8
- 9. Our Factory 9 Resins are available in: 180 kg(47,5 gal) drums 25kg and 10 kg pails Sand in 25 kg bags Hardener in 25 kg boxes Fleece in 105 m2 rolls
- 10. Our Factory 10 Resins are available in: 180 kg(47,5 gal) drums 25kg and 10 kg pails Sand in 25 kg bags Hardener in 25 kg boxes Fleece in 105 m2 rolls
- 11. Our Factory 11 Resins are available in: 180 kg(47,5 gal) drums 25kg and 10 kg pails Sand/filler in 25 kg bags Hardener in 25 kg boxes Fleece in 105 m2 rolls
- 12. Shipping worldwide 12 We sip our resins by truck, by sea container or via airplane to our clients:
- 13. Shipping worldwide 13 We sip our resins by truck, by sea container or via airplane to our clients also the necessary hardener powder.
- 14. Shipping worldwide We sip our resins by truck, by sea container or via airplane to our clients: 14
- 15. Shipping worldwide 15 We sip our resins by truck, by sea container or via airplane to our clients:
- 16. Our Laboratory 16 Before we fill the resins in the drums we testing the properties: reactivity time Viscosity Flowing size Adhesion to the substrate flexural strength elongation
- 20. Quality testing hot tire test (USA) 20
- 22. What are Plastifloor resins? Plastifloor resins are not as new as one might think. Since more than 70 years they are used throughout the world as industrial coating applications. But what exactly are they? They are not Epoxy resins. They are not Polyester resins. They are not Polyurethane resins. 22
- 23. What are Plastifloor resins? 23 There are several unique features which distinguish Plasti-Chemie’s Plastifloor resins from the previously mentioned common coating materials What makes Plastifloor resins so unique? Plastifloor resins are Methylacrylate resins (MMA) they are curing by radical Polymerisation.
- 24. Technical Advantages 24 Fastest Curing Time: 1-2 hours High Quality Performance below -30°C, up to +70 °C sprayable versions available High Chemical Resistance Skid Proof and Easy to Clean Coatings Low in viscosity resin allows application with trowel-on or roll-on equipment Resins are available from flexible to very hard Installation of plain, colored, decorative, smooth or textured surfaces, they are highly resilient, hygienic, chemical and wear resistant
- 25. That’s why the resins are applicable everywhere 25 Public: Parking Decks, cycle ways, lining, waterproofing Bridges and Ship Decks, tunnels Private : Factory Halls, warehouse Offices, laboratories Garages, Ramps Swimming Pools inside and around Terraces, Stairs and Balconies Plastifloor resins are certified for all industries resins used outside and for inside applications.
- 26. Product Installation Overview All Plastifloor systems are designed to meet the requirements of the customer in following steps: 26 Floor Preparation •Grinding, Blasting Primer •Plastifloor Primers are aplicable to any types of substrates Mortar* •Fills leaks, defects and holes of the substrate Coating •Chemically resistant, highly elastic features Sealer •Top Coat protecting layer with special features • Using Plastifloor Additives improves the performance of the top coat
- 27. What are Plastipur resins? 27 Plastipur resins are based on Polyaspartic acids They are not Epoxy resins. They are not Polyester resins. They are not Polyurethane resins. The resins are clear, not smelling and curing within 6-7 hours
- 28. Applications: 28 Plastipur resins are perfect to use as a chemical resistant, clear sealer on top of Plastifloor broadcasted coatings.
- 29. Applications: 29 Plastipur resins are perfect to use as a chemical resistant, clear sealer on top of Plastifloor broadcasted coatings.
- 30. What are Plastistone resins? 30 Plastistone resins are based on Epoxy resins. They are not Acrylic resins. They are not Polyester resins. They are not Polyurethane resins. The resins are available clear, colored and not smelling and curing within 12-16 hours
- 31. Applications: 31 Plastistone resins are perfect to use as a mechanical resistant, self levelling floor coating when time is not an issue.
- 32. The coating defects: 32 Epoxy coatings don´t last long when they applied too thin.
- 33. The coating defects: 33 Too many different layers made from different materials.
- 34. The coating defects: 34 The old coating is loose fom the concrete substrate when is too thin and fork lift traffic goes on.
- 37. 7000 bridges need repairs in Germany: 37
- 38. Bitumen roofs need repairs in Italy: 38
- 39. The Plastifloor Solution: 39 The Plastifloor resin family enables you to fix all of these problems. Thanks to the unique resin formulation, Plastifloor resins will allow you to cover cracks, fill joints, achieve better bonding properties to the substrate than other flooring systems Levelling uneven substrates quick and easy Install waterproofing membranes by airless sprayer on bridges, tunnels, roofs
- 43. Plastifloor resins for Acrylic Carbon sheets. 43
- 44. Products Overview 44 Primers: Plastifloor® 112 primer (concrete) Plastifloor® 113 additive for wet spots Plastifloor® 114 crack sealer Plastifloor® 116 asphalt primer Plastifloor® 118 wet substrate primer
- 45. Products Overview 45 Basecoats: Plastifloor® 332/SL and BD flexible floor system Plastifloor® 418/SL floor system Plastifloor® 418/TO floor system Plastifloor® 500 “style” floor system Plastifloor® 800 PUMMA hybrid Plastifloor® 800 SP PUMMA hybrid sprayable Plastifloor® 510 Terrazzo
- 46. Products Overview 46 Sealers: Plastifloor® 522 interior, hard Plastifloor® 526 wet areas, med. flex Plastifloor® 528 flexible sealer
- 47. Products Overview 47 Hardeners: Plastifloor® hardener 50W(50%BPO) Plastifloor®/M hardener for matt and scratch-resistant sealcoats Joint Filler: Plastifloor® 430, very flexible, lowly viscous resin for joints and membranes in freezers.
- 48. Products Overview 48 Polymer mortar system and cove paste Plastifloor® 510/PC with C2 or B2 Plastifloor® 540/H gel for coves Plastifloor® 050/051 Polymer concrete Plastifloor® 050/051F flexible Polymer concrete Plastifloor® 050/051S Polymer adhesive
- 49. Products Overview 49 Accessories: Accelerator B101(very low temperatures) Accelerator 440 ( thinner) Adhesive Agent (increase the adhesion) Additive 523 (increase solvent resist.) Additive 527 (increase heat resist.) Cleanser (cleanser for tools) MMA
- 50. Products overview 50 Additives: •Color pigments and paste •Fillers like SL filler, silica flour, SL/PET •Color quartz mixtures •PU Joint fillers •Polyester Granulates for 500 „style“ •Technical support and service
- 51. Profiles for cove system 51 Profile system for coves:
- 52. Profiles for cove system 52 WATERTIGHT PROFILE SYSTEMS FOR JOINTS.
- 53. How to prepare the substrate? 53 Floor preparation: Grinding or Shot- blasting
- 54. How to prepare the substrate? 54 Floor preparation: Grinding or Shot- blasting
- 55. How to test the substrate? 55 Bonding test prior to application:
- 56. What about moisture? 56 Moisture test prior to application:
- 57. How to install Plastifloor? 57 Cut the cracks and fill stainless steel fibres in.
- 58. How to install Plastifloor? 58 Prepare drains with tools
- 59. How to install Plastifloor? 59 apply the primer by roller or squeegee:
- 60. How to install Plastifloor? 60 Fill cracks with Plastifloor 510 slurry:
- 61. How to install Plastifloor? 61 Fill the joints with Joint Filler 430 slurry:
- 62. How to install Plastifloor? 62 Level the floor with mortar 510 + C2:
- 63. How to install Plastifloor? 63 Install the coves with Plastifloor 540/H
- 64. How to install Plastifloor? 64 Prepare drain with Plastifloor 510 mortar
- 65. How to install Plastifloor? 65 Apply the membrane Plastifloor 332:
- 66. How to install Plastifloor? 66 Apply the 418 S/L coating:
- 67. How to install Plastifloor? 67 Or the 418 coating:
- 68. How to install Plastifloor? Use Graco XP 70 for the Plastifloor 800 SP waterproofing installation on steel or concrete substrates. 68
- 69. How to install Plastifloor? 69 Broadcasting with color quartz using the broadcasting machine.
- 70. How to install Plastifloor? 70 Sealing:
- 71. Plastifloor is easy to install for trained applicators 71 We offer in-house training for applicators Site trainings for applicators Technical support on-site Business support and consulting In-house trainings for sales people Product meetings in hotels and meeting locations
- 72. YMCA, San Francisco 2006, 600 m² 72
- 74. Meilinger meat Ingolstadt, 2007 580 m² 74
- 75. Stairs, Stiller Germany 2007 75
- 76. Automobil supplier, Brandenburg 2007, 540 m² 76
- 77. References: park deck, Miami USA 5000 m2 77
- 79. GTG Gundelfingen, 2014 979 m² 79
- 101. Hotel kitchen Kühlungsborn, 2008 46 m² 10 1
- 109. Plastifloor 418 Industry in the Heinecken brewery, South Africa. 10 9
- 113. References: Plastifloor S/L broadcasted in a shopping center 11 3
- 114. Summary 11 4 Plastifloor is the right resin system for many kinds of applications in various branches and industries Plasti-Chemie is an experienced producer with internationally available technical support
- 115. Thank You ! 11 5 Additional info available at: www.plastifloor.net www.plasti-chemie.de www.plastishop.de www.plasti-chemie- america.com