SlideShare a Scribd company logo
1 of 10
i
A
Summer Training Report
On
Locomotive Manufacturing Workshops
At
“DIESEL LOCOMOTIVE WORKS, VARANASI”
Submitted in partial fulfilment of the requirements for the
degree of
Bachelor of Technology in Mechanical Engineering
Submitted By
NAME
ROLL NO.
DEPARTMENT OF MECHANICAL ENGINEERING
NOIDA INSTITUTE OF ENGINEERING AND
TECHNOLOGY
GREATER NOIDA, UTTAR PRADESH
DR. A.P.J. ABDUL KALAM TECHNICAL UNIVERSITY,LUCKNOW
DECEMBER,2017
ii
ACKNOWLEDGEMENT
I would sincerely like to thank the employees and the officers of DLW, VARANASI
for their help and support during the vocational training.Despite their busy schedules,
they took time out for us and explained to us the various aspects of theworking ofthe
plant from the production shops.
I would sincerely like to thank Mr. Arun Yadav (SSE/LTS), Mr. Vipin Srivastava
(JE/LFS), Mr. Arvind Kumar (JE/EES), Er. Ravi Gupta (JE/HMS) who was
instrumental in arranging the vocational training at DLW Varanasi, and without
whose help and guidance the training could not have materialize.
A special gratitude I give to Mr. Saurobh Poddar , whose contribution in stimulating
suggestions and encouragement, helped me to coordinate my project especially in
writing this report.
I express my deep sense of gratitude to Mr. S.P.Singh(Principal, TTC) for given me
such a great opportunity.
NAME
ROLL NO.
7th Semester,B.Tech
Department of Mechanical Engineering
Noida Institute of Engineering & Technology,Greater Noida
iii
LIST OF ABBREVIATIONS
Abbreviation Stands For
ALCO American Locomotive Company
SSE Senior Section Engineer
JE Junior Engineer
DLW Diesel Locomotive Works
CE Chief Engineer
CEE Chief Electrical Engineer
GTO Gate Turn-Off
NR Northern Railway
IGBT Insulated-Gate Bipolar Transistor
HP Horse Power
TTC Technical Training Center
M/C Machine
MTBF Mean Time Between Failure
MS Mild Steel
R&D Research & Development
GM General Motor
AL Aluminium
O/P Output
LFS Loco Frame Shop
KMPH Kilometre Per Hour
iv
HMS Heavy Machine Shop
LTS Loco Test Shop
EES Engine Erection Shop
ISO International Organization for Standardization
GA Grinding Allowance
ER Eastern Railway
ECR East Central Railway
ECoR East Coast Railway
AC Alternating Current
DC Direct Current
MA Maintenance Area
NER Northern Eastern Railway
v
ABSTRACT
Indian railways has one of the largest and busiest rail networks in the world Indian
Railways is the state-owned railway company of india.It comes under the Ministery of
transporting over 18 million passengers and more than 2 million tones of freight daily.
Its revenue is Rs.107.66 billion. It is the world’s largest commercial employer, with
more than 1.4 million employees. It operates rail transport on 6,909 stations over a
total route length of more than 63,327 kilometer (39,359 miles).The fleet of Indian
railway includes over 200,000 (freight) wagon coaches and 8,000 locomotive.It also
owns locomotive and coach production facilities .It founded in 1853 under the East
India Company.
India Railway is administrated by the Railway Board Indian Railway is divided into
16 zones.Each zone railway is made up of acertain number of division .There are a
total of sixty-seven dividions.It also operate the Kolkata metro.There are six
manufacturing plants of the Indian Railway. The total length of track used by Indian
Railway is about 108,805km.While the total route length of the network
63,465km.About 40% of the total track kilometer is electrified & almost all electrified
section use 25,000V AC. Indian railway uses four rail track gauges.
The GM Locomotives have been included in the Diesel Locomotive fleet of Indian
railway. Production of GM locomotive has already started in DLW, Varanasi. The
4000 HP, computer controlled GM locomotive has a large number of special and
improved features vis-a-vis the Alco design diesel locomotive presently running in
Indian railway. All those in the field of diesel locomotive need to get acquainted with
the GM locomotive. This book “Introduction hand book on GM locomotive” prepared
by the CAMTECH has been prepared with the purpose of disseminating the
introductory information to all those in diesel loco maintenance field.
vi
TABLE OF CONTENTS
Contents Page No.
First page … i
Acknowledgement … ii
List of Abbreviations … iii
Abstract … iv
Table of Contents … vi
List of Figures … ix
List of Tables … x
CHAPTER:1
1.1.Introduction to Diesel Locomotive Works (DLW) … 1
1.2.About the company … 1
1.3.About the plant … 2
1.4.Wheel Arrangement … 5
CHAPTER:2
2.1.Classification of Locomotive … 6
2.2.Salient features … 8
2.3.Products Of DLW … 8
2.3.1.WDG2 Locomotive … 9
2.3.2.Broad Gauge Main Line Locomotive WDG 3A … 10
2.3.3.Locomotive WDM3D … 11
2.3.4.Broad Gauge Shunting Locomotive WDS6AD … 13
2.3.5 .WDG4 - 4000 HP Goods locomotive … 14
2.3.6.1350 HP Meter Gauge Locomotive YDM4 … 16
vii
2.3.7.What is a diesel locomotive? … 17
2.3.8.Why was diesel engine developed? … 18
2.3.9.What Makes A Diesel Locomotive Work? … 18
2.3.10.The ‘Diesel Advantage’ … 19
CHAPTER:3
3.1.The Transmission system … 20
3.2.The Electric Transmission … 20
CHAPTER:4
4.1.Engine Erection Shop (EES) … 22
4.2.Washing … 23
4.3.Debarring … 23
4.4.Panting … 23
4.5.Piston Assembly … 23
CHAPTER:5
5.1 Loco Testing Shop (LTS) … 25
CHAPTER:6
6.1.Locomotive Frame Shop (LFS) … 30
CHAPTER:7
7.1.Heavy Machine Shop (HMS) … 32
7.2.Operations performed in HMS … 32
7.3.Type of the machines provided in the shop … 32
7.4.Tool used … 32
7.5.Measuring instrument … 33
viii
7.6.Ex-cello angular boring machine … 33
7.7.HMT Angular boring machine … 33
7.8.Machines available in HMS for block … 34
CONCLUSION … 36
REFERENCES … 37
ix
LIST OF FIGURES
Fig No. Title Page No.
Fig1.1 Diesel Locomotive Works,Varanasi … 1
Fig2.1 WDG2 Locomotive … 9
Fig2.2 WDG3A Locomotive … 11
Fig2.3 WDM3D Locomotive … 12
Fig2.4 WDS6AD Locomotive … 13
Fig2.5 WDG4 Locomotive … 14
Fig2.6 YDM4 Locomotive … 16
Fig3.1 Transmission system … 21
Fig4.1 Engine erection shop … 22
Fig4.2 Piston assembly … 23
Fig4.3 Piston Cylinder … 24
Fig5.1 Diesel engine … 25
Fig5.2 Electric engine … 26
Fig5.3 LTS shop … 27
Fig6.1 Loco frame shop … 30
Fig6.2 Lifting of frames … 30
Fig6.3 Loco frames … 31
Fig7.1 Angular boring machine … 33
Fig7.2 Automatic Boring Machine … 35
x
LIST OF TABLE
Table No. Title Page No.
Table2.1 Technical Information … 10
Table2.2 Technical information … 11
Table2.3 Technical Information … 12
Table2.4 Technical information … 13
Table2.5 Diesel Engine and Transmission … 15
Table2.6 General Characteristic … 15
Table2.7 Trucks And Brakes … 16
Table2.7 Technical Information … 14
Table7.1 List of machines … 34

More Related Content

What's hot

Alcohol detection system with gsm and gps (fiem , ece)
Alcohol detection system with gsm and gps (fiem , ece)Alcohol detection system with gsm and gps (fiem , ece)
Alcohol detection system with gsm and gps (fiem , ece)ANUBHAVGHOSHDASTIDAR
 
Railway summer training report electrical engineering
Railway summer training report electrical engineeringRailway summer training report electrical engineering
Railway summer training report electrical engineeringYogesh Jadoun
 
WCR Kota junction internship ppt
WCR Kota junction internship pptWCR Kota junction internship ppt
WCR Kota junction internship pptSiddhantMishra43
 
Summer Training Report of WCR Kota(EE)
Summer Training Report of WCR Kota(EE)Summer Training Report of WCR Kota(EE)
Summer Training Report of WCR Kota(EE)Chirag Jain
 
BHEL PROJECT REPORT ( TRAINING REPORT )
 BHEL PROJECT REPORT ( TRAINING REPORT ) BHEL PROJECT REPORT ( TRAINING REPORT )
BHEL PROJECT REPORT ( TRAINING REPORT )jaideep kishanpuri
 
BHEL SUMMER TRAINING REPORT
BHEL SUMMER TRAINING REPORTBHEL SUMMER TRAINING REPORT
BHEL SUMMER TRAINING REPORTBhupendra Shukla
 
Training at BHEL Haridwar
Training at BHEL Haridwar Training at BHEL Haridwar
Training at BHEL Haridwar Harshit Bhandari
 
BHEL HARIDWAR TRAINING REPORT
BHEL HARIDWAR TRAINING REPORTBHEL HARIDWAR TRAINING REPORT
BHEL HARIDWAR TRAINING REPORTyash Natani
 
Dlw summer trainning project electrical branch by shubhang pandey
Dlw summer trainning project electrical branch by shubhang pandeyDlw summer trainning project electrical branch by shubhang pandey
Dlw summer trainning project electrical branch by shubhang pandeyshubhangpandey5
 
Alternator (AC Generator) Synchronizing Panel
Alternator (AC Generator) Synchronizing PanelAlternator (AC Generator) Synchronizing Panel
Alternator (AC Generator) Synchronizing PanelAswin KP
 
central Railway project report
central Railway project report central Railway project report
central Railway project report akshay ghanwat
 
locomotive training report charbagh,lucknow for electrical engg.
locomotive training report charbagh,lucknow for electrical engg.locomotive training report charbagh,lucknow for electrical engg.
locomotive training report charbagh,lucknow for electrical engg.Mukesh Maurya
 
Dlw trainig report by Sumit Tiwari
Dlw trainig report by Sumit TiwariDlw trainig report by Sumit Tiwari
Dlw trainig report by Sumit TiwariSumitTiwari76
 
Mechanicaal workshop gorakhpur summer training report
Mechanicaal workshop gorakhpur summer training reportMechanicaal workshop gorakhpur summer training report
Mechanicaal workshop gorakhpur summer training reporthmthimanshu
 
Training Report on indian railways on AC COACH MAINTANCES
Training Report on indian railways on AC COACH MAINTANCESTraining Report on indian railways on AC COACH MAINTANCES
Training Report on indian railways on AC COACH MAINTANCESPawan Sharma
 
Indian railway kota presentation
Indian railway kota presentationIndian railway kota presentation
Indian railway kota presentationAnuragKumar528
 
indian railway gorakhpur training report for mechanical engineering 2016
indian railway gorakhpur training report for mechanical engineering 2016 indian railway gorakhpur training report for mechanical engineering 2016
indian railway gorakhpur training report for mechanical engineering 2016 Kishan Bharti
 

What's hot (20)

Alcohol detection system with gsm and gps (fiem , ece)
Alcohol detection system with gsm and gps (fiem , ece)Alcohol detection system with gsm and gps (fiem , ece)
Alcohol detection system with gsm and gps (fiem , ece)
 
Railway summer training report electrical engineering
Railway summer training report electrical engineeringRailway summer training report electrical engineering
Railway summer training report electrical engineering
 
WCR Kota junction internship ppt
WCR Kota junction internship pptWCR Kota junction internship ppt
WCR Kota junction internship ppt
 
Summer Training Report of WCR Kota(EE)
Summer Training Report of WCR Kota(EE)Summer Training Report of WCR Kota(EE)
Summer Training Report of WCR Kota(EE)
 
BHEL PROJECT REPORT ( TRAINING REPORT )
 BHEL PROJECT REPORT ( TRAINING REPORT ) BHEL PROJECT REPORT ( TRAINING REPORT )
BHEL PROJECT REPORT ( TRAINING REPORT )
 
BHEL SUMMER TRAINING REPORT
BHEL SUMMER TRAINING REPORTBHEL SUMMER TRAINING REPORT
BHEL SUMMER TRAINING REPORT
 
Training at BHEL Haridwar
Training at BHEL Haridwar Training at BHEL Haridwar
Training at BHEL Haridwar
 
BHEL HARIDWAR TRAINING REPORT
BHEL HARIDWAR TRAINING REPORTBHEL HARIDWAR TRAINING REPORT
BHEL HARIDWAR TRAINING REPORT
 
Summer traning report
Summer traning reportSummer traning report
Summer traning report
 
Dlw summer trainning project electrical branch by shubhang pandey
Dlw summer trainning project electrical branch by shubhang pandeyDlw summer trainning project electrical branch by shubhang pandey
Dlw summer trainning project electrical branch by shubhang pandey
 
Alternator (AC Generator) Synchronizing Panel
Alternator (AC Generator) Synchronizing PanelAlternator (AC Generator) Synchronizing Panel
Alternator (AC Generator) Synchronizing Panel
 
central Railway project report
central Railway project report central Railway project report
central Railway project report
 
locomotive training report charbagh,lucknow for electrical engg.
locomotive training report charbagh,lucknow for electrical engg.locomotive training report charbagh,lucknow for electrical engg.
locomotive training report charbagh,lucknow for electrical engg.
 
Dlw trainig report by Sumit Tiwari
Dlw trainig report by Sumit TiwariDlw trainig report by Sumit Tiwari
Dlw trainig report by Sumit Tiwari
 
Mechanicaal workshop gorakhpur summer training report
Mechanicaal workshop gorakhpur summer training reportMechanicaal workshop gorakhpur summer training report
Mechanicaal workshop gorakhpur summer training report
 
SMART GRID.pptx
SMART GRID.pptxSMART GRID.pptx
SMART GRID.pptx
 
Training Report on indian railways on AC COACH MAINTANCES
Training Report on indian railways on AC COACH MAINTANCESTraining Report on indian railways on AC COACH MAINTANCES
Training Report on indian railways on AC COACH MAINTANCES
 
Indian railway kota presentation
Indian railway kota presentationIndian railway kota presentation
Indian railway kota presentation
 
Internship report
Internship reportInternship report
Internship report
 
indian railway gorakhpur training report for mechanical engineering 2016
indian railway gorakhpur training report for mechanical engineering 2016 indian railway gorakhpur training report for mechanical engineering 2016
indian railway gorakhpur training report for mechanical engineering 2016
 

Similar to Summer Training Report Front page (DLW).

DLW Summer training report
DLW Summer  training  reportDLW Summer  training  report
DLW Summer training reportEshver chandra
 
Diesel locomotive works, varanasi
Diesel locomotive works, varanasiDiesel locomotive works, varanasi
Diesel locomotive works, varanasiShubham​ Yadav
 
Diesel locomotive work
Diesel locomotive workDiesel locomotive work
Diesel locomotive workvipin rai
 
TRAINING REPORT FULL
TRAINING REPORT FULLTRAINING REPORT FULL
TRAINING REPORT FULLanish malan
 
Indian railway ajmer
Indian railway ajmerIndian railway ajmer
Indian railway ajmerAkash Sharma
 
Indian railway ajmer
Indian railway ajmerIndian railway ajmer
Indian railway ajmerANKIT SHARMA
 
diesel locomotive works training report by somesh dwivedi
diesel locomotive works training report by somesh dwivedidiesel locomotive works training report by somesh dwivedi
diesel locomotive works training report by somesh dwivedisomesh dwivedi
 
Electric Loco Shed, Tughlakabad, New Delhi
Electric Loco Shed, Tughlakabad, New DelhiElectric Loco Shed, Tughlakabad, New Delhi
Electric Loco Shed, Tughlakabad, New DelhiPrabjeet Singh
 
Internship Training (Mechanical Harnaut)
Internship Training (Mechanical Harnaut)Internship Training (Mechanical Harnaut)
Internship Training (Mechanical Harnaut)TathagatSingh5
 
INTERNSHIP PROJECT ON DIESEL LOCMOTIVE AT KAZIPET DIESEL SHED
INTERNSHIP PROJECT ON DIESEL LOCMOTIVE AT KAZIPET DIESEL SHEDINTERNSHIP PROJECT ON DIESEL LOCMOTIVE AT KAZIPET DIESEL SHED
INTERNSHIP PROJECT ON DIESEL LOCMOTIVE AT KAZIPET DIESEL SHEDPruthvi Raj
 

Similar to Summer Training Report Front page (DLW). (20)

DLW Summer training report
DLW Summer  training  reportDLW Summer  training  report
DLW Summer training report
 
Dlw locomotive workshop
Dlw locomotive workshopDlw locomotive workshop
Dlw locomotive workshop
 
Diesel locomotive works, varanasi
Diesel locomotive works, varanasiDiesel locomotive works, varanasi
Diesel locomotive works, varanasi
 
Diesel locomotive work
Diesel locomotive workDiesel locomotive work
Diesel locomotive work
 
DLW WORKSHOP , VARANSI
DLW WORKSHOP , VARANSIDLW WORKSHOP , VARANSI
DLW WORKSHOP , VARANSI
 
TRAINING REPORT FULL
TRAINING REPORT FULLTRAINING REPORT FULL
TRAINING REPORT FULL
 
Indian railway ajmer
Indian railway ajmerIndian railway ajmer
Indian railway ajmer
 
Bh
BhBh
Bh
 
DLW training report
DLW  training reportDLW  training report
DLW training report
 
Indian railway ajmer
Indian railway ajmerIndian railway ajmer
Indian railway ajmer
 
diesel locomotive works training report by somesh dwivedi
diesel locomotive works training report by somesh dwivedidiesel locomotive works training report by somesh dwivedi
diesel locomotive works training report by somesh dwivedi
 
Electric Loco Shed, Tughlakabad, New Delhi
Electric Loco Shed, Tughlakabad, New DelhiElectric Loco Shed, Tughlakabad, New Delhi
Electric Loco Shed, Tughlakabad, New Delhi
 
himanshu (1)
himanshu (1)himanshu (1)
himanshu (1)
 
Diesel loco shed
Diesel loco shedDiesel loco shed
Diesel loco shed
 
Shivendra singh
Shivendra singhShivendra singh
Shivendra singh
 
Report
ReportReport
Report
 
Internship Training (Mechanical Harnaut)
Internship Training (Mechanical Harnaut)Internship Training (Mechanical Harnaut)
Internship Training (Mechanical Harnaut)
 
renew the project
renew the projectrenew the project
renew the project
 
INTERNSHIP PROJECT ON DIESEL LOCMOTIVE AT KAZIPET DIESEL SHED
INTERNSHIP PROJECT ON DIESEL LOCMOTIVE AT KAZIPET DIESEL SHEDINTERNSHIP PROJECT ON DIESEL LOCMOTIVE AT KAZIPET DIESEL SHED
INTERNSHIP PROJECT ON DIESEL LOCMOTIVE AT KAZIPET DIESEL SHED
 
Report (2) 2
Report (2) 2Report (2) 2
Report (2) 2
 

Recently uploaded

Comparative study of High-rise Building Using ETABS,SAP200 and SAFE., SAFE an...
Comparative study of High-rise Building Using ETABS,SAP200 and SAFE., SAFE an...Comparative study of High-rise Building Using ETABS,SAP200 and SAFE., SAFE an...
Comparative study of High-rise Building Using ETABS,SAP200 and SAFE., SAFE an...Erbil Polytechnic University
 
Energy Awareness training ppt for manufacturing process.pptx
Energy Awareness training ppt for manufacturing process.pptxEnergy Awareness training ppt for manufacturing process.pptx
Energy Awareness training ppt for manufacturing process.pptxsiddharthjain2303
 
Artificial Intelligence in Power System overview
Artificial Intelligence in Power System overviewArtificial Intelligence in Power System overview
Artificial Intelligence in Power System overviewsandhya757531
 
Input Output Management in Operating System
Input Output Management in Operating SystemInput Output Management in Operating System
Input Output Management in Operating SystemRashmi Bhat
 
Engineering Drawing section of solid
Engineering Drawing     section of solidEngineering Drawing     section of solid
Engineering Drawing section of solidnamansinghjarodiya
 
Module-1-(Building Acoustics) Noise Control (Unit-3). pdf
Module-1-(Building Acoustics) Noise Control (Unit-3). pdfModule-1-(Building Acoustics) Noise Control (Unit-3). pdf
Module-1-(Building Acoustics) Noise Control (Unit-3). pdfManish Kumar
 
Research Methodology for Engineering pdf
Research Methodology for Engineering pdfResearch Methodology for Engineering pdf
Research Methodology for Engineering pdfCaalaaAbdulkerim
 
Ch10-Global Supply Chain - Cadena de Suministro.pdf
Ch10-Global Supply Chain - Cadena de Suministro.pdfCh10-Global Supply Chain - Cadena de Suministro.pdf
Ch10-Global Supply Chain - Cadena de Suministro.pdfChristianCDAM
 
Katarzyna Lipka-Sidor - BIM School Course
Katarzyna Lipka-Sidor - BIM School CourseKatarzyna Lipka-Sidor - BIM School Course
Katarzyna Lipka-Sidor - BIM School Coursebim.edu.pl
 
Gravity concentration_MI20612MI_________
Gravity concentration_MI20612MI_________Gravity concentration_MI20612MI_________
Gravity concentration_MI20612MI_________Romil Mishra
 
CME 397 - SURFACE ENGINEERING - UNIT 1 FULL NOTES
CME 397 - SURFACE ENGINEERING - UNIT 1 FULL NOTESCME 397 - SURFACE ENGINEERING - UNIT 1 FULL NOTES
CME 397 - SURFACE ENGINEERING - UNIT 1 FULL NOTESkarthi keyan
 
Paper Tube : Shigeru Ban projects and Case Study of Cardboard Cathedral .pdf
Paper Tube : Shigeru Ban projects and Case Study of Cardboard Cathedral .pdfPaper Tube : Shigeru Ban projects and Case Study of Cardboard Cathedral .pdf
Paper Tube : Shigeru Ban projects and Case Study of Cardboard Cathedral .pdfNainaShrivastava14
 
THE SENDAI FRAMEWORK FOR DISASTER RISK REDUCTION
THE SENDAI FRAMEWORK FOR DISASTER RISK REDUCTIONTHE SENDAI FRAMEWORK FOR DISASTER RISK REDUCTION
THE SENDAI FRAMEWORK FOR DISASTER RISK REDUCTIONjhunlian
 
Comprehensive energy systems.pdf Comprehensive energy systems.pdf
Comprehensive energy systems.pdf Comprehensive energy systems.pdfComprehensive energy systems.pdf Comprehensive energy systems.pdf
Comprehensive energy systems.pdf Comprehensive energy systems.pdfalene1
 
Mine Environment II Lab_MI10448MI__________.pptx
Mine Environment II Lab_MI10448MI__________.pptxMine Environment II Lab_MI10448MI__________.pptx
Mine Environment II Lab_MI10448MI__________.pptxRomil Mishra
 
Turn leadership mistakes into a better future.pptx
Turn leadership mistakes into a better future.pptxTurn leadership mistakes into a better future.pptx
Turn leadership mistakes into a better future.pptxStephen Sitton
 
Robotics Group 10 (Control Schemes) cse.pdf
Robotics Group 10  (Control Schemes) cse.pdfRobotics Group 10  (Control Schemes) cse.pdf
Robotics Group 10 (Control Schemes) cse.pdfsahilsajad201
 
Main Memory Management in Operating System
Main Memory Management in Operating SystemMain Memory Management in Operating System
Main Memory Management in Operating SystemRashmi Bhat
 
System Simulation and Modelling with types and Event Scheduling
System Simulation and Modelling with types and Event SchedulingSystem Simulation and Modelling with types and Event Scheduling
System Simulation and Modelling with types and Event SchedulingBootNeck1
 
2022 AWS DNA Hackathon 장애 대응 솔루션 jarvis.
2022 AWS DNA Hackathon 장애 대응 솔루션 jarvis.2022 AWS DNA Hackathon 장애 대응 솔루션 jarvis.
2022 AWS DNA Hackathon 장애 대응 솔루션 jarvis.elesangwon
 

Recently uploaded (20)

Comparative study of High-rise Building Using ETABS,SAP200 and SAFE., SAFE an...
Comparative study of High-rise Building Using ETABS,SAP200 and SAFE., SAFE an...Comparative study of High-rise Building Using ETABS,SAP200 and SAFE., SAFE an...
Comparative study of High-rise Building Using ETABS,SAP200 and SAFE., SAFE an...
 
Energy Awareness training ppt for manufacturing process.pptx
Energy Awareness training ppt for manufacturing process.pptxEnergy Awareness training ppt for manufacturing process.pptx
Energy Awareness training ppt for manufacturing process.pptx
 
Artificial Intelligence in Power System overview
Artificial Intelligence in Power System overviewArtificial Intelligence in Power System overview
Artificial Intelligence in Power System overview
 
Input Output Management in Operating System
Input Output Management in Operating SystemInput Output Management in Operating System
Input Output Management in Operating System
 
Engineering Drawing section of solid
Engineering Drawing     section of solidEngineering Drawing     section of solid
Engineering Drawing section of solid
 
Module-1-(Building Acoustics) Noise Control (Unit-3). pdf
Module-1-(Building Acoustics) Noise Control (Unit-3). pdfModule-1-(Building Acoustics) Noise Control (Unit-3). pdf
Module-1-(Building Acoustics) Noise Control (Unit-3). pdf
 
Research Methodology for Engineering pdf
Research Methodology for Engineering pdfResearch Methodology for Engineering pdf
Research Methodology for Engineering pdf
 
Ch10-Global Supply Chain - Cadena de Suministro.pdf
Ch10-Global Supply Chain - Cadena de Suministro.pdfCh10-Global Supply Chain - Cadena de Suministro.pdf
Ch10-Global Supply Chain - Cadena de Suministro.pdf
 
Katarzyna Lipka-Sidor - BIM School Course
Katarzyna Lipka-Sidor - BIM School CourseKatarzyna Lipka-Sidor - BIM School Course
Katarzyna Lipka-Sidor - BIM School Course
 
Gravity concentration_MI20612MI_________
Gravity concentration_MI20612MI_________Gravity concentration_MI20612MI_________
Gravity concentration_MI20612MI_________
 
CME 397 - SURFACE ENGINEERING - UNIT 1 FULL NOTES
CME 397 - SURFACE ENGINEERING - UNIT 1 FULL NOTESCME 397 - SURFACE ENGINEERING - UNIT 1 FULL NOTES
CME 397 - SURFACE ENGINEERING - UNIT 1 FULL NOTES
 
Paper Tube : Shigeru Ban projects and Case Study of Cardboard Cathedral .pdf
Paper Tube : Shigeru Ban projects and Case Study of Cardboard Cathedral .pdfPaper Tube : Shigeru Ban projects and Case Study of Cardboard Cathedral .pdf
Paper Tube : Shigeru Ban projects and Case Study of Cardboard Cathedral .pdf
 
THE SENDAI FRAMEWORK FOR DISASTER RISK REDUCTION
THE SENDAI FRAMEWORK FOR DISASTER RISK REDUCTIONTHE SENDAI FRAMEWORK FOR DISASTER RISK REDUCTION
THE SENDAI FRAMEWORK FOR DISASTER RISK REDUCTION
 
Comprehensive energy systems.pdf Comprehensive energy systems.pdf
Comprehensive energy systems.pdf Comprehensive energy systems.pdfComprehensive energy systems.pdf Comprehensive energy systems.pdf
Comprehensive energy systems.pdf Comprehensive energy systems.pdf
 
Mine Environment II Lab_MI10448MI__________.pptx
Mine Environment II Lab_MI10448MI__________.pptxMine Environment II Lab_MI10448MI__________.pptx
Mine Environment II Lab_MI10448MI__________.pptx
 
Turn leadership mistakes into a better future.pptx
Turn leadership mistakes into a better future.pptxTurn leadership mistakes into a better future.pptx
Turn leadership mistakes into a better future.pptx
 
Robotics Group 10 (Control Schemes) cse.pdf
Robotics Group 10  (Control Schemes) cse.pdfRobotics Group 10  (Control Schemes) cse.pdf
Robotics Group 10 (Control Schemes) cse.pdf
 
Main Memory Management in Operating System
Main Memory Management in Operating SystemMain Memory Management in Operating System
Main Memory Management in Operating System
 
System Simulation and Modelling with types and Event Scheduling
System Simulation and Modelling with types and Event SchedulingSystem Simulation and Modelling with types and Event Scheduling
System Simulation and Modelling with types and Event Scheduling
 
2022 AWS DNA Hackathon 장애 대응 솔루션 jarvis.
2022 AWS DNA Hackathon 장애 대응 솔루션 jarvis.2022 AWS DNA Hackathon 장애 대응 솔루션 jarvis.
2022 AWS DNA Hackathon 장애 대응 솔루션 jarvis.
 

Summer Training Report Front page (DLW).

  • 1. i A Summer Training Report On Locomotive Manufacturing Workshops At “DIESEL LOCOMOTIVE WORKS, VARANASI” Submitted in partial fulfilment of the requirements for the degree of Bachelor of Technology in Mechanical Engineering Submitted By NAME ROLL NO. DEPARTMENT OF MECHANICAL ENGINEERING NOIDA INSTITUTE OF ENGINEERING AND TECHNOLOGY GREATER NOIDA, UTTAR PRADESH DR. A.P.J. ABDUL KALAM TECHNICAL UNIVERSITY,LUCKNOW DECEMBER,2017
  • 2. ii ACKNOWLEDGEMENT I would sincerely like to thank the employees and the officers of DLW, VARANASI for their help and support during the vocational training.Despite their busy schedules, they took time out for us and explained to us the various aspects of theworking ofthe plant from the production shops. I would sincerely like to thank Mr. Arun Yadav (SSE/LTS), Mr. Vipin Srivastava (JE/LFS), Mr. Arvind Kumar (JE/EES), Er. Ravi Gupta (JE/HMS) who was instrumental in arranging the vocational training at DLW Varanasi, and without whose help and guidance the training could not have materialize. A special gratitude I give to Mr. Saurobh Poddar , whose contribution in stimulating suggestions and encouragement, helped me to coordinate my project especially in writing this report. I express my deep sense of gratitude to Mr. S.P.Singh(Principal, TTC) for given me such a great opportunity. NAME ROLL NO. 7th Semester,B.Tech Department of Mechanical Engineering Noida Institute of Engineering & Technology,Greater Noida
  • 3. iii LIST OF ABBREVIATIONS Abbreviation Stands For ALCO American Locomotive Company SSE Senior Section Engineer JE Junior Engineer DLW Diesel Locomotive Works CE Chief Engineer CEE Chief Electrical Engineer GTO Gate Turn-Off NR Northern Railway IGBT Insulated-Gate Bipolar Transistor HP Horse Power TTC Technical Training Center M/C Machine MTBF Mean Time Between Failure MS Mild Steel R&D Research & Development GM General Motor AL Aluminium O/P Output LFS Loco Frame Shop KMPH Kilometre Per Hour
  • 4. iv HMS Heavy Machine Shop LTS Loco Test Shop EES Engine Erection Shop ISO International Organization for Standardization GA Grinding Allowance ER Eastern Railway ECR East Central Railway ECoR East Coast Railway AC Alternating Current DC Direct Current MA Maintenance Area NER Northern Eastern Railway
  • 5. v ABSTRACT Indian railways has one of the largest and busiest rail networks in the world Indian Railways is the state-owned railway company of india.It comes under the Ministery of transporting over 18 million passengers and more than 2 million tones of freight daily. Its revenue is Rs.107.66 billion. It is the world’s largest commercial employer, with more than 1.4 million employees. It operates rail transport on 6,909 stations over a total route length of more than 63,327 kilometer (39,359 miles).The fleet of Indian railway includes over 200,000 (freight) wagon coaches and 8,000 locomotive.It also owns locomotive and coach production facilities .It founded in 1853 under the East India Company. India Railway is administrated by the Railway Board Indian Railway is divided into 16 zones.Each zone railway is made up of acertain number of division .There are a total of sixty-seven dividions.It also operate the Kolkata metro.There are six manufacturing plants of the Indian Railway. The total length of track used by Indian Railway is about 108,805km.While the total route length of the network 63,465km.About 40% of the total track kilometer is electrified & almost all electrified section use 25,000V AC. Indian railway uses four rail track gauges. The GM Locomotives have been included in the Diesel Locomotive fleet of Indian railway. Production of GM locomotive has already started in DLW, Varanasi. The 4000 HP, computer controlled GM locomotive has a large number of special and improved features vis-a-vis the Alco design diesel locomotive presently running in Indian railway. All those in the field of diesel locomotive need to get acquainted with the GM locomotive. This book “Introduction hand book on GM locomotive” prepared by the CAMTECH has been prepared with the purpose of disseminating the introductory information to all those in diesel loco maintenance field.
  • 6. vi TABLE OF CONTENTS Contents Page No. First page … i Acknowledgement … ii List of Abbreviations … iii Abstract … iv Table of Contents … vi List of Figures … ix List of Tables … x CHAPTER:1 1.1.Introduction to Diesel Locomotive Works (DLW) … 1 1.2.About the company … 1 1.3.About the plant … 2 1.4.Wheel Arrangement … 5 CHAPTER:2 2.1.Classification of Locomotive … 6 2.2.Salient features … 8 2.3.Products Of DLW … 8 2.3.1.WDG2 Locomotive … 9 2.3.2.Broad Gauge Main Line Locomotive WDG 3A … 10 2.3.3.Locomotive WDM3D … 11 2.3.4.Broad Gauge Shunting Locomotive WDS6AD … 13 2.3.5 .WDG4 - 4000 HP Goods locomotive … 14 2.3.6.1350 HP Meter Gauge Locomotive YDM4 … 16
  • 7. vii 2.3.7.What is a diesel locomotive? … 17 2.3.8.Why was diesel engine developed? … 18 2.3.9.What Makes A Diesel Locomotive Work? … 18 2.3.10.The ‘Diesel Advantage’ … 19 CHAPTER:3 3.1.The Transmission system … 20 3.2.The Electric Transmission … 20 CHAPTER:4 4.1.Engine Erection Shop (EES) … 22 4.2.Washing … 23 4.3.Debarring … 23 4.4.Panting … 23 4.5.Piston Assembly … 23 CHAPTER:5 5.1 Loco Testing Shop (LTS) … 25 CHAPTER:6 6.1.Locomotive Frame Shop (LFS) … 30 CHAPTER:7 7.1.Heavy Machine Shop (HMS) … 32 7.2.Operations performed in HMS … 32 7.3.Type of the machines provided in the shop … 32 7.4.Tool used … 32 7.5.Measuring instrument … 33
  • 8. viii 7.6.Ex-cello angular boring machine … 33 7.7.HMT Angular boring machine … 33 7.8.Machines available in HMS for block … 34 CONCLUSION … 36 REFERENCES … 37
  • 9. ix LIST OF FIGURES Fig No. Title Page No. Fig1.1 Diesel Locomotive Works,Varanasi … 1 Fig2.1 WDG2 Locomotive … 9 Fig2.2 WDG3A Locomotive … 11 Fig2.3 WDM3D Locomotive … 12 Fig2.4 WDS6AD Locomotive … 13 Fig2.5 WDG4 Locomotive … 14 Fig2.6 YDM4 Locomotive … 16 Fig3.1 Transmission system … 21 Fig4.1 Engine erection shop … 22 Fig4.2 Piston assembly … 23 Fig4.3 Piston Cylinder … 24 Fig5.1 Diesel engine … 25 Fig5.2 Electric engine … 26 Fig5.3 LTS shop … 27 Fig6.1 Loco frame shop … 30 Fig6.2 Lifting of frames … 30 Fig6.3 Loco frames … 31 Fig7.1 Angular boring machine … 33 Fig7.2 Automatic Boring Machine … 35
  • 10. x LIST OF TABLE Table No. Title Page No. Table2.1 Technical Information … 10 Table2.2 Technical information … 11 Table2.3 Technical Information … 12 Table2.4 Technical information … 13 Table2.5 Diesel Engine and Transmission … 15 Table2.6 General Characteristic … 15 Table2.7 Trucks And Brakes … 16 Table2.7 Technical Information … 14 Table7.1 List of machines … 34