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REVISITING INGLIS THEORY
BASED ON FINITE ELEMENT
         METHOD
Presented by,

Sachin shewale
Sanket kasar
Amey Deshpande


Under the guidance of,

Mr.Vinay Patil
Background of the presentation


• Project deals with calculation of SIF under influence of various
  parameters.
• SIF is the concept evolved during the development of fracture
  mechanics.
• Fracture mechanics treats crack as a discontinuity and early work on
  discontinuity is related with stress concentration factor.
Evolution of SCF


• Leonardo Da Vinci proposed flaws to be the root cause of failure.
• Presence of flaw in a material focuses the stress at particular portion
  and this stress concentration causes failure.
• This concept was extended by Inglis giving a mathematical formula
  for stress concentration factor.
Mathematical model for elliptical hole
           developed by Inglis
• Inglis approximated crack as an extremely flat ellipse.
• His analysis began with circular hole and then compressing it to
  form an ellipse .




    Fig. Elliptical hole in flat plate
Inadequate Meshing




PROBLEM       SOLUTION         MESHING
Improved Meshing
Since we are more concerned about stress distribution at the
vicinity of circular hole, ring is modeled around the hole and
regular mesh is generated in that ring zone as shown in fig.




               Sec A-A
                   Section A-A


                                     Fine
                                     mesh


                                         Zoomed view of sec A-A
Circle to Ellipse
Modelling elliptical ring
Stress Convergence

 conservative
Flow chart of If-Do loop
            start


     C=number of
     refinements


                         yes
           Is C=0              Exit

                  No
            i=1
                                            C=1   C=2
                                      yes
          erefine, all


do   No    i=i+1


            IsIs
               i>C                                C=3
Genuine peak plot
Genuine peak
Predicted Peak

Predicted peak value = 39.544 MPa




                  35.846             2.21   1/2.2
                  38.056            0.999
                                            1/2.8
                  39.055            0.357
                                            1/3.4
                  39.412            0.105   1/4
                  39.517            0.027
ANSYS Plot


σ
( y)max


                (SCF)ansys= (σy)max/ (σ)applied
                           = 18.8/5
                           = 3.76
Team Work

• 6 Engineers
• Time Span of 14 days
• No. of Analysis = 400
Results
RATIO (b/a)                    ANSYS SCF     THEROTICAL SCF [Ref4]
1        circular hole         3.76          3
.                              .             .
.                              .             .
0.75                           4.44          3.66
.                              .             .
.                              .             .
0.5                            5.8628        5
.                              .             .
.                              .             .
0.25
.                              .             .
.                              .             .
0.02    Flat Elliptical Hole   110.83        101
Graph showing variation in SCF
VARIATION IN ANSYS AND
        THEROTICAL VALUES?
• Theoretical stress values                Engg. Stress
    Engg. Stress = Applied Load/Area
• ANSYS stress values                       True Stress
   True Stress = Applied Load/Instantaneous Area
Estimated value for sigma y
Conclusion
• From the graph value of stress at x=0, is 12360 MPa it is
  clearly shows that estimated values of Stress in y direction are
  increasing as we collapse circle to ellipse to form crack .
• Hence reaching stress singularity and our work is correlating
  with Inglis theory.
Future work
• 2-D crack modelling and SIF calculation.
• 2-D Inclined crack modelling and SIF calculation.
• 3-D crack modelling and SIF calculation
• 3-D Inclined crack modelling and SIF calculation.(if time
  permits).
• Crack Tip Plasticity.
THANK YOU

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Revisiting Inglis Theory in Finite Element Analysis and ANSYS

  • 1. REVISITING INGLIS THEORY BASED ON FINITE ELEMENT METHOD Presented by, Sachin shewale Sanket kasar Amey Deshpande Under the guidance of, Mr.Vinay Patil
  • 2. Background of the presentation • Project deals with calculation of SIF under influence of various parameters. • SIF is the concept evolved during the development of fracture mechanics. • Fracture mechanics treats crack as a discontinuity and early work on discontinuity is related with stress concentration factor.
  • 3. Evolution of SCF • Leonardo Da Vinci proposed flaws to be the root cause of failure. • Presence of flaw in a material focuses the stress at particular portion and this stress concentration causes failure. • This concept was extended by Inglis giving a mathematical formula for stress concentration factor.
  • 4. Mathematical model for elliptical hole developed by Inglis • Inglis approximated crack as an extremely flat ellipse. • His analysis began with circular hole and then compressing it to form an ellipse . Fig. Elliptical hole in flat plate
  • 5. Inadequate Meshing PROBLEM SOLUTION MESHING
  • 6. Improved Meshing Since we are more concerned about stress distribution at the vicinity of circular hole, ring is modeled around the hole and regular mesh is generated in that ring zone as shown in fig. Sec A-A Section A-A Fine mesh Zoomed view of sec A-A
  • 10. Flow chart of If-Do loop start C=number of refinements yes Is C=0 Exit No i=1 C=1 C=2 yes erefine, all do No i=i+1 IsIs i>C C=3
  • 12. Predicted Peak Predicted peak value = 39.544 MPa 35.846 2.21 1/2.2 38.056 0.999 1/2.8 39.055 0.357 1/3.4 39.412 0.105 1/4 39.517 0.027
  • 13. ANSYS Plot σ ( y)max (SCF)ansys= (σy)max/ (σ)applied = 18.8/5 = 3.76
  • 14. Team Work • 6 Engineers • Time Span of 14 days • No. of Analysis = 400
  • 15. Results RATIO (b/a) ANSYS SCF THEROTICAL SCF [Ref4] 1 circular hole 3.76 3 . . . . . . 0.75 4.44 3.66 . . . . . . 0.5 5.8628 5 . . . . . . 0.25 . . . . . . 0.02 Flat Elliptical Hole 110.83 101
  • 17. VARIATION IN ANSYS AND THEROTICAL VALUES? • Theoretical stress values Engg. Stress Engg. Stress = Applied Load/Area • ANSYS stress values True Stress True Stress = Applied Load/Instantaneous Area
  • 20. • From the graph value of stress at x=0, is 12360 MPa it is clearly shows that estimated values of Stress in y direction are increasing as we collapse circle to ellipse to form crack . • Hence reaching stress singularity and our work is correlating with Inglis theory.
  • 21. Future work • 2-D crack modelling and SIF calculation. • 2-D Inclined crack modelling and SIF calculation. • 3-D crack modelling and SIF calculation • 3-D Inclined crack modelling and SIF calculation.(if time permits). • Crack Tip Plasticity.

Editor's Notes

  1. INADEQUATE IN MESHING
  2. Sphere Modelling from Circle
  3. C = 1
  4. Predicted peak value = 39.544 MPa
  5. σ y
  6. Engg. Stress = Applied Load/Area True Stress = Applied Load/Instantaneous Area