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1
Natoli Engineering, founded in 1973, is the primary source
of tablet compression tooling, presses, parts, accessories and hands-on
training for hundreds of pharmaceutical, nutritional, confectionary
and industrial tablet manufacturers throughout the world.
Natoli has created this catalog in support of the tablet compression
industy. The color-coded sections are filled with an assortment of quality
products to meet a variety of set-up, inspection and maintenance needs.
Please reference the index located in the back of the catalog to locate
specific items. Orders of any size and type are welcome, including
special requests and custom requirements. All of the products
listed in this catalog are available for shipment worldwide.
No matter what your tablet compression needs are,
we look forward to helping your business succeed.
Natoli Engineering... You demand. We deliver.
2
3
Implementing a routine cleaning program will help maximize the longevity of
your compression tooling and parts while ensuring peak tablet press performance
and consistent tablet quality. Natoli stocks everything from simple, efficient tabletop
ultrasonic cleaners to highly advanced, robot-automated ultrasonic cleaning systems.
Natoli also provides an assortment of chemical solutions for a variety of cleaning
applications, both manual and automated, including encapsulating, mixing
and blending equipment, machine parts and more.
6
The Optimum Console
The Optimum Console is a versatile, cost-effective ultrasonic cleaning system specifically designed
for cleaning tablet compression tooling or industrial components. Each console is available in either
a three or four-station design. The Optimum Console is user-friendly and manually operated.
An optional Automated Rigibot Transport System is also available.
Deionized water is recommended for wash and rinse tanks.
Electrical requirements (Console only): 240V, 60Hz, 3-Phase
Features
u Tanks constructed of 316-series stainless steel
u High-intensity heated ultrasonic wash
u Heated ultrasonic rinse
u 2-stage reverse-flow cascade rinse with spray-over immersion
u Highly efficient recirculating hot-air dryer
u Filtered recirculation with overflow to remove oils and contaminants
u Sliding dryer cover
u Easy-access power box and operator controls
Part No.
MA 6067
MA 6167
MA 6065
MA 6165
Item Description (specify electrical requirements)
3-Station Optimum Console (Wash, Rinse and Dry)
3-Station Optimum Console with Automated Rigibot Transport System
4-Station Optimum Console (Wash, Rinse, Rinse and Dry)
4-Station Optimum Console with Automated Rigibot Transport System
Ultrasonic Optimum Console™
Abbreviations Key
u USDA = US Department of Agriculture
u CE = Certified for European Standards
u LCD = Liquid Crystal Display
u V = Volt u mm = Millimeter
u Hz = Hertz u ml = Milliliter
u g = Gram u L = Liter
u oz = Ounce u ˚F = Degrees Fahrenheit
Automated Rigibot Transport System
The optional Automated Rigibot Transport System is controlled by an intuitive color touch screen,
which directs all the parameters and functions of the Optimum Console for customized cleaning.
Electrical requirements for Optimum Console with Rigibot: 480V, 60Hz, 3-Phase
Features
u Reduces need for operator handling u Eliminates tool damage
u Cleans tools consistently u Tracks multiple process programs
u Provides process data for off-line analysis u Validation package available
u Customize to fit new or existing console u Optional Automation Interface
Part No.
MA 5098
Item Description
Automated Rigibot Transport System
Optimum Console Options
Item Description
Auto-Fill Wash
Auto-Rust Inhibitor for rinse tank
Stainless Steel Sanitary Plumbing
HEPA Filter for dryer system
Ultrasonic Console Generator
Part No.
MA 6163
MA 6162
MA 6161
MA 6160
MA 6158
Accessories (See Page 9)
Item Description
Stainless Steel Punch Tray for “B” Tooling
Stainless Steel Punch Tray for “D” Tooling
General Purpose Basket with cover
Quick-Release Handle Adapters for “B” Tooling Tray
Quick-Release Handle Adapters for “D” Tooling Tray
Part No.
MA 5082
MA 5084
MA 5115
MA 7003
MA 7004
7
Automated Rigibot™ Transport System
8
Tabletop Ultrasonic Units
Tabletop Ultrasonic Units
Tabletop Ultrasonic Units provide an effective and efficient method for cleaning compression tooling
and parts. The ultrasonic source delivers alternating phases of low and high pressure to ensure uniform
cleaning consistency. Tabletop units are available with either a digital or analog timer. All units are
available in both 115 and 220V configurations. A cleaning basket is included with each unit.
Units are CE approved. Deionized water is recommended for ultrasonic cleaning.
Interior Tank Dimensions (L x W x H)
5.75 Gallon Tank (21.8L): 19.5 x 11.5 x 6" (495 x 292 x 152mm)
7.75 Gallon Tank (29.3L): 19.5 x 11.5 x 8" (495 x 292 x 203mm)
Exterior Tank Dimensions (L x W x H)
5.75 Gallon Tank (21.8L): 20.375 x 12.125 x 13" (518 x 309 x 330mm)
7.75 Gallon Tank (29.3L): 20.375 x 12.125 x 15" (518 x 309 x 381mm)
Digital Units
Analog Units
Part No.
MA 6005
MA 6006
MA 6089
MA 6088
Capacity
5.75 Gallons (21.8L)
5.75 Gallons (21.8L)
7.75 Gallons (29.3L)
7.75 Gallons (29.3L)
Voltage
115
220
115
220
Part No.
MA 6007
MA 6008
MA 6090
MA 6091
Capacity
5.75 Gallons (21.8L)
5.75 Gallons (21.8L)
7.75 Gallons (29.3L)
7.75 Gallons (29.3L)
Voltage
115
220
115
220
Digital Immersion Thermometer
A must to prevent damage and discoloration of punches and dies. Natoli advises testing
the water temperature in your ultrasonic cleaning units before every use. For optimum
cleaning conditions, use a water temperature of 115 – 125˚F. Never exceed 150˚F.
Part No.
MA 5110
Item Description
Digital Immersion Thermometer
Features
u Accuracy of ± 2%
u 6" stainless steel stem
u 3.5" LCD
u Protective sleeve
9
Ultrasonic Trays & Basket
Stainless Steel Tooling Tray
Save time, reduce handling and prevent tool damage with the Natoli Stainless Steel Tooling Tray.
The tray is designed with folding handles and rubber-tipped legs for use in the Optimum Console™
and Tabletop Ultrasonic Units. The tray provides secure handling of punches and dies from the tablet
press to the cleaning system to the storage shelf. For maximum efficiency, the Natoli Stainless
Steel Tray is designed to replace the plastic insert tray in the Remcon Plastic Storage Box.
Quick-Release Handle Adapters
Required to stabilize tray handles to accomodate the
Stainless Steel Tooling Tray in the Optimum Console
equipped with the Rigibot™ Transport System.
u Compatible with all ultrasonic cleaners
Part No.
MA 7003
MA 7004
Item Description
Adapters for “B” Tooling Tray
Adapters for “D” Tooling Tray
Item Description
General Purpose Basket with cover
General Purpose Basket (no cover)
Cover for General Purpose Basket
Part No.
MA 5115
MA 5116
MA 5117
Stainless Steel General Purpose Basket
u Use to clean parts in ultrasonic cleaners
u Perforated cover secures buoyant items
u Folding handles and plastic feet
Basket Dimensions (L x W x H)
16 x 10 x 4.125" (406 x 253 x 106mm)
Part No.
MA 5082
MA 5084
MA 5100
Item Description
Tray for “B” Tooling
Tray for “D” Tooling
Replacement Tips for Punch Tray
Features
u Storage capacity is equivalent to plastic
tray in tooling storage box (see page 114)
u Reduces tool damage from mishandling
Exterior Dimensions (L x W x H)
17 x 10 x 5" (432 x 254 x 127mm)
10
3-Piece Brushed Stainless Steel Cleaning Set
Item Description
3-Piece Brushed Stainless Steel Cleaning Set
Ultrasonic Cleaning Unit
Ultrasonic Rinsing Unit
Hot-Air Drying Unit
Part No.
MA 7540
MA 7543
MA 7541
MA 7542
Optional Chem-Crest® Chemicals
Item Description
Chem-Crest 25 General Purpose Cleaning Additive (1 Gallon / 3.8L)
Chem-Crest 77G Rinse Additive and Corrosion Inhibitor (1 Gallon / 3.8L)
Chem-Crest 14 Stainless Steel Exterior Cleaner (1 Gallon / 3.8L)
Part No.
MA 6023
MA 6036
MA 6035
Optional Accessories
Item Description
Stainless Steel Punch Tray for “B” Tooling
Stainless Steel Punch Tray for “D” Tooling
General Purpose Basket with cover
Part No.
MA 5082
MA 5084
MA 5115
3-Piece Brushed Stainless Steel Cleaning/Rinsing/Drying Set
The Ultrasonic Cleaning, Rinsing and Hot-Air Drying Units provide the ideal method for cleaning,
rinsing and drying compression tooling and parts. The set is designed for side-by-side positioning to ease
the transfer of tooling and parts from unit-to-unit. Units are also available for purchase individually.
Deionized water is recommended for Ultrasonic Cleaning and Rinsing Units.
Exterior Dimensions (L x W x H)
23.75 x 15 x 37" (603 x 381 x 940mm)
Drying Unit Features
u 115V, 15 amp, 50/60Hz
u Updraft heat circulation
u Side-slotted draft vents
Ultrasonic Cleaning and Rinsing Unit Features
u 115V, 15 amp, 50/60Hz
u Sensor detects fluid level and temperature
u Dual-filter system
u Continuous circulation
u Digital preset heating units
u 60 minute timer
u Easy-access drain handle
Stainless Steel Cleaning Units
11
Stainless Steel Cleaning Units
MA 7543
Ultrasonic Cleaning Unit
MA 7542
Hot-Air Drying Unit
MA 7541
Ultrasonic Rinsing Unit
Interior View
12
Abbreviations Key
u GP = General Purpose
u MP = Multi-Purpose
u BC = Buffing Compound
u HD = Heavy-Duty
Ultrasonic Cleaning Solutions
Chem-Crest® 25
An aqueous GP, HD, biodegradable, non-ammoniated alkaline cleaner.
u Use in ultrasonic cleaning systems to rapidly and effectively remove
light oils, greases, fingerprints, particulates and more
u Safe on aluminum, magnesium, stainless steel,
glass, plastics, ceramics, copper and brass
Part No.
MA 6023
Item Description
1 Gallon (3.8L) Concentrate
Chem-Crest® 211
A MP, HD, biodegradable, phosphate-free, concentrated alkaline cleaner.
u Use in ultrasonic cleaning systems to rapidly and effectively remove airborne
contaminants, heavy oils, greases, fingerprints, lubricants, ceramic dust,
light buffing and lapping compounds, light silicone oils and ink
u Safe on cast-iron, steel, brass, aluminum, copper, beryllium,
stainless steel, glass, plastics and ceramics
Part No.
MA 6024
Item Description
1 Gallon (3.8L) Concentrate
Chem-Crest® 77G
This rinse additive provides protection from rust
and corrosion during rinsing and air drying applications.
u Ideal for cleaning tooling prior to long-term storage
u Do not use on aluminum or zinc
Part No.
MA 6036
Item Description
1 Gallon (3.8L) Concentrate
Cloverleaf GP-93
For use with mechanical cleaning devices, automatic scrubbers, soak
tanks, steam cleaning applications or for general spray cleaning purposes.
u USDA Category A1
u Spontaneous emulsifier (For industrial use only)
Part No.
MA 6038
Item Description
1 Gallon (3.8L) Concentrate (Case of 4)
Steris DA-7645®
For use as a GP cleaner or as a detergent additive.
u USDA Category A1
u Ideal for cleaning tablet presses and tooling
u Easily removes a broad variety of contaminants
u Highly effective in low-energy, agitated immersion
systems and in manual cleaning applications
Part No.
MA 6055
Item Description
5 Gallon (18.9L) Concentrate
Branson GP
This biodegradable, alkaline cleaner easily removes general soils, fingerprints,
dust, packaging particulates, light oils and greases from components in general
manufacturing areas, instrument shops, telecommunications applications and
other light industrial manufacturing and fabricating facilities.
Part No.
MA 6031
Item Description
1
⁄4 Gallon (1L) Concentrate
Branson BC
This biodegradable, phosphate-free cleaner is a blend of non-ionic
surfactants, detergents and emulsifiers designed to remove the most
difficult buffing compounds and polishing agents. This non-viscous
liquid rapidly removes tripoli, rouge, lime, diamond tripoli, etc.
from buffed components. It rinses quickly and easily.
Part No.
MA 6033
Item Description
1 Gallon (3.8L) Concentrate
13
Ultrasonic Cleaning Solutions
14
Lint-Free Cleaning Cloths
Solvent-resistant, MP, HD cleaning cloths
work well in a variety of cleaning situations.
u Quickly absorbs liquids, oils and greases
u Stays strong, even when wet
u Size of each cloth is 16.5 x 15"
Part No.
MA 6018
Item Description
Pack of 140 cloths
Cleaning Cloth Dispenser
The ideal way to store cleaning cloths.
u Keeps cloths contaminant free
u One sheet dispensing reduces waste
u 16.25 x 7.75 x 8.75" (413 x 197 x 222mm)
Part No.
MA 6053
Item Description
Cleaning Cloth Dispenser
Citrol Degreaser
Orange-scented Citrol is a MP, concentrated citrus degreaser
which is capable of removing the most stubborn stains and spills.
u Recommended for ALL applications below the compression zone
u USDA approved for nonfood contact surfaces
u Biodegradable and environmentally safe
u Great alternative to petroleum solvents
Part No.
SU 2535
Item Description
16 oz (454g) aerosol can
Cleaning Products
Aerosol Stainless Steel Cleaner
Specially formulated to clean, polish and protect stainless steel.
u Repels dirt, grease and fingerprints
u Recommended for use on nonfood contact surfaces
u Contains no hazardous chlorinated solvents
Part No.
MA 6037
Item Description
16 oz (454g) aerosol can
15
Notes
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Designing a clean, well-organized tablet compression room with equipment that
meets FDA and cGMP standards can be a time-consuming process. Fortunately, Natoli
provides a range of useful, sanitary equipment for compression rooms including moisture
analyzers, tablet dedusters, metal detectors, infrared laser thermometers and more.
18
Metal Detection Systems
Abbreviations Key
u CE = Certified for European Standards
u cGMP = Current Good Manufacturing Practices
u CSA = Canadian Standards Association
u UL = Underwriters Laboratories
u FDA = Food and Drug Administration
u NIST = National Institute of Standards and Technology
u TPM/TPH = Tablets Per Minute/Tablets Per Hour
u DSP = Digital Signal Processing
u AFS = Automatic Feed System
u CFR = Code of Federal Regulations
u CFM = Cubic Feet per Minute
Circular Gravity Feed Metal Detection System
The Circular Gravity Feed Metal Detection System inspects free-flowing tablets, capsules, powders,
granules, pellets, candies and other various solids. It utilizes the latest in DSP technology to deliver the
highest level of metal detection currently available. It features a comprehensive, self-diagnostic system
that monitors performance for potential circuitry changes. It is capable of sensing the position and
speed of the reject gate. A multi-level password security system limits access to critical settings.
Exterior Dimensions (L x W x H)
33 x 27 x 36" (826 x 686 x 918mm)
u PCB = Printed Circuit Board
u V = Volt
u VAC = Volts Alternating Current
u VDC = Volts Direct Current
u Hz = Hertz
u kW = Kilowatt
u PSI = Pounds per Square Inch
u dia = Diameter
u mm = Millimeter
u ˚C/˚F = Degrees Celsius/Fahrenheit
u LCD = Liquid Crystal Display
Optional Certifications
u IQ/OQ paperwork (Instrument Qualifications)
u Full product calibration or validation
Features
u 21CFR Part 11 Compliant
u Automatically rejects contaminated products
u AuditCheck™ validation
u Straight through flow design
u 3, 6 and 8" apertures (dia of fill pipe)
u Adjustable sensitivity
u Freestanding or ceiling suspended
u Stainless steel construction
u 2-year warranty on parts and labor
Requirements
u 85 – 260VAC (single-phase + ground)
u 47 – 70Hz (35 watts max)
u Air supply: 5.5 bar (80 PSI)
19
Circular Gravity Feed Metal Detection Systems
Metal Detection Systems
Available Options
Item Description
IQ/OQ Paperwork
Calibration Package
Validation Package
Slide Test Ball Retrieval System (3" aperture dia)
Slide Test Ball Retrieval System (6" aperture dia)
Slide Test Ball Retrieval System (8" aperture dia)
Anti-Static Product Tube
Alarm/Fault Output Package (Beacon Lights and Horn)
Stainless Steel Floor Stand
2.5" Zinc-Plated Casters
3" Stainless Steel Casters
Flange on Divert Valve Reject Port (Mounting Flange)
Dual-Frequency AFS Technology
Explosion-Proof Solenoid (Includes ratings for search head)
(Class 2, Division 2, Group F and G)
Replacement Standard Product Tube
Replacement Anti-Static Product Tube
Reject Air Cylinder (Paddle for gate) (3" aperture dia)
Reject Air Cylinder (Paddle for gate) (6" aperture dia)
Reject Air Cylinder (Paddle for gate) (8" aperture dia)
Test Sphere 3-Ball Set (Ferrous, non-ferrous and stainless steel)
Main Terminal Fuses (1 amp, 250V)
Replacement Product Manual
Replacement Control Panel
Part No.
LE 0326
LE 0327
LE 0328
LE 0297
LE 0298
LE 0299
LE 0300
LE 0301
LE 0302
LE 0303
LE 0304
LE 0305
LE 0306
LE 0307
LE 0308
LE 0309
LE 0310
LE 0311
LE 0312
LE 0313
LE 0282
LE 0314
LE 0315
Part No.
LE 0320
LE 0321
LE 0322
Item Description
Circular Gravity Feed Metal Detector
Circular Gravity Feed Metal Detector
Circular Gravity Feed Metal Detector
Aperture Dia
3" (76mm)
6" (152mm)
8" (203mm)
20
Metal Detection Systems
Pharmaceutical Metal Detector
The DSP Pharmaceutical Metal Detector is a superior quality-assurance tool that meets cGMP
standards as well as FDA requirements for production validation. It offers the highest standards of
sensitivity, making it one of the most advanced quality-control systems available. Designed exclusively
for the pharmaceutical industry, this system offers the option of full validation at an economical price.
The patented AuditCheck™ validation tool ensures consistent sensitivity without the need for manual
testing. This system utilizes QuadraCoil™ technology, which leads to increased spherical sensitivity
levels of up to 20%. The cGMP-compliant design eliminates exposed cables and pneumatic pipes.
The unit is available with three different aperture sizes to ensure proper product throughput.
Exterior Dimensions (L x W x H)
28 x 27 x 50 – 58" (711 x 686 x 1270 – 1473mm)
Features
u 21CFR Part 11 Compliant
u High throughput rates (5,000+ TPM)
u 40-product memory
u Fail-safe rejection mechanism
u Digital controls and processing
u AuditCheck validation
u QuadraCoil technology
u Access restriction code
u Mobile design
u Quick-adjust height and angle
u Stainless steel construction
u 2-year warranty on parts and labor
Requirements
u 85 – 260VAC (single-phase + ground)
u 47 – 70Hz (35 watts max)
u Air supply: 5.5 bar (80 PSI)
u 5 relays (2 optional solid-state relays)
u 250VAC (1 amp max); 50VDC (1 amp max)
21
Available Options
Item Description
IQ/OQ Paperwork
Calibration Package
Validation Package
DSPNET™ Windows Software (Monitors metal detector)
(Includes black box for connecting a PC and up to 32 DSP Metal Detectors)
Reject Confirmation
Traceability Certificates for test sample sizes
Dual-Frequency AFS Technology
Communication Package with sockets and connectors
(Includes RS-485 and printer ports)
Spare Power Supply PCB
Spare Control Panel
Product Chute (2.8 x 0.8" aperture size)
Product Chute (3.9 x 1.0" aperture size)
Product Chute (5.9 x 1.4" aperture size)
2.5" Zinc-Plated Casters
3" Stainless Steel Casters
Replacement Product Manual
Main Terminal Fuses (1 amp, 250V)
Test Samples (Disc or credit card style)
Part No.
LE 0280
LE 0277
LE 0290
LE 0289
LE 0288
LE 0287
LE 0286
LE 0285
LE 0279
LE 0278
LE 0334
LE 0335
LE 0336
LE 0303
LE 0304
LE 0283
LE 0282
LE 0281
Part No.
LE 0291
LE 0292
LE 0293
Item Description
DSP Pharmaceutical Metal Detector
DSP Pharmaceutical Metal Detector
DSP Pharmaceutical Metal Detector
Aperture (W x H)
2.8 x 0.8" (70 x 20mm)
3.9 x 1.0" (100 x 25mm)
5.9 x 1.4" (150 x 35mm)
Metal Detection Systems
Pharmaceutical Metal Detectors
22
Tablet Dedusters
Stainless Steel Tablet Dedusters
Easily remove dust and flashing from tablets with our quiet, adjustable tablet dedusters.
cGMP compliant & CE approved.
Features
u 300-series, electro-polished stainless steel
u Variable speed drive and adjustable machine angle
u Adjustable height range: 36 – 48" (914 – 1219mm)
u Adjustable slope cleaning screen with clear Lexan® cover
u Step-style screen ensures correct tablet tumble
u Regulated and filtered air manifold
u Secondary moisture trap
u Base with locking casters
Requirements
u 110 or 220VAC
u 50/60Hz, single-phase
u 3 PSI & 24 CFM (clean dry air only)
u Vacuum port
Part No.
SU 0140
SU 0144
SU 0137
SU 0138
SU 0139
SU 0147
Item Description
Standard Electric
Standard Pneumatic
High Volume Pneumatic
High Volume Electric
Standard Electric
High Volume Electric
Voltage
110/115
N/A
N/A
110/115
220/230
220/230
Max. TPH
180,000
180,000
400,000
400,000
180,000
400,000
Replacement Items for SU 0140*
Part No.
SU 2631
SU 2632
SU 2633
SU 2634
SU 2635
SU 2636
SU 2637
SU 2638
SU 2639
SU 2640
SU 2641
SU 2642
SU 2643
SU 2644
SU 2645
SU 2646
SU 2647
SU 2648
SU 2649
SU 2650
SU 2651
SU 2652
Item Description
Machine Housing
Dust Pan
Screen
Lexan Air Manifold and Cover
Infeed Chute Support
Vacuum Funnel and Chute
Column Bracket
Infeed Tube Bracket
Infeed Tube Strap
Infeed Tube
Infeed Chute
Drive Motor (110VAC)
Drive Motor Controller (110VAC)
Air Regulator and Filter
Column Locking Lever
Column Assembly
5-Leg Base
Locking Caster
1
⁄4" Turn Fasteners (x6)
Air Pressure Gauge
Drive Motor (240VAC)
Drive Motor Controller (240VAC)
Optional Accessories
Part No.
SU 0122
Item Description
High Volume Perforated Screen
*Contact us for a list of replacement items for alternate models.
23
Stainless Steel Tablet Deduster/Capsule Polisher
Natoli offers a combination tablet deduster/capsule polisher with several
features and options to allow a variance in dedusting or polishing performance.
cGMP compliant & CE approved.
Features
u 300-series, electro-polished stainless steel
u Variable speed drive and adjustable machine angle
u Adjustable height range: 43 – 45" (1092 – 1143mm)
u Cleaning brush easily removed and replaced
u Secondary moisture trap
u Base with locking casters
Requirements
u 115 or 220 VAC
u 50/60Hz, single-phase
u 3 PSI & 24 CFM (clean dry air only)
u Vacuum port
Replacement Items
Part No.
SU 0133
SU 0134
SU 0145
SU 0152
SU 0154
Item Description
Clear Lexan® Cover
(For viewing dedusting process)
Spare Brush (Polishes capsules)
7" Hand Feed Hopper
Dual-Brush Driver
(Brushes for heavy cleaning)
Capsule Eliminator
(Broken/empty capsules canister)
Optional Accessories
Tablet Dedusters
Part No.
SU 0148
SU 0149
Item Description
Tablet Deduster/Capsule Polisher
Tablet Deduster/Capsule Polisher
Voltage
110/115
220/230
Max. TPH
180,000
180,000
Item Description
Air Flow Shaft (Main shaft for brush)
Coil Flite (Feeds capsules)
Discharge End Baffle
(Stops capsules from exiting tube)
Infeed Baffle
(Keeps capsules in baffle)
Brush Lock Rotary Baffle
(Includes nylon wear baffle)
Brush Lock Rotary Nylon Wear Baffle
Part No.
SU 2420
SU 2421
SU 2422
SU 2423
SU 2424
SU 2425
24
Tablet Dedusters
These tablet dedusters are manufactured to cGMP standards from heavy-gauge stainless steel
and are height adjustable to suit any press. The wheel-mounted units are completely portable and
have an infinitely variable vibration intensity. The unique adjustable pitch tray maximizes dedusting
time and eliminates dead zones. These dedusters disassemble quickly, without tools, enabling
comprehensive cleaning with the shortest possible downtime.
Features
u Adjustable leveling pads to compensate for floor irregularities
u Vibrator housing separated from product area
u Lifting handle for easy and safe movement
Requirements
u 50/60Hz, single-phase, < 1 kW
u Instrument quality air, < 1 Liter/min
u Vacuum/dust extraction connection
Tablet Dedusters
Part No.
SU 2705
SU 2706
Item Description
110V Tablet Deduster
220V Tablet Deduster
25
Tablet Dedusters
Drum-Style Tablet Dedusters
Features
u Durable 300-series stainless steel frame
u Adjustable machine height (fits any tablet press)
u Control panel contains speed regulation of frequency converter
u Tablets turn upside-down automatically when moved to lower filter discs
u Tablet diameter range: 0.20 – 0.72" (5.1 x 18.3mm)
Exterior Dimensions (W x H)
SU 2700: 14 x 36 – 45" (356 x 914 – 1143mm)
SU 2701: 20 x 36 – 45" (508 x 914 – 1143mm)
Part No.
SU 2700
SU 2701
Item Description
110V Tablet Deduster
110V Tablet Deduster
Max TPH
550,000 (0.20" tablets)
800,000 (0.20" tablets)
SU 2700 SU 2701
2626
Handheld Tablet Hardness Tester
Stainless Steel Handheld Tablet Hardness Tester
This is the ideal instrument for determining the tablet hardness required during production.
Natoli, an OEM dealer, stocks the tester and a complete line of replacement and conversion parts.
Tablet Testing Range Max Diameter Max Thickness
Standard Hardness Tester 3
⁄4" 1
⁄4"
Large Tablet Conversion Kit 113
⁄16" 1
⁄4"
Part No.
SU 2495
SU 2491
Item Description
Standard Hardness Tester
Large Tablet Conversion Kit
Replacement Parts
Part No.
SU 2489
SU 2483
SU 2484
SU 2486
SU 2488
SU 2485
SU 2490
SU 2481
SU 2482
SU 2480
Item Description
Anvil
Barrel
Plunger
Cap
Loader
Nameplate
Gland
Indicator
Standard Spring
Large Spring
Letter
A
B
C
D
E
F
G
H
K
Not shown
E D G F A
H K B C
3.125"
4.0"
27
Moisture Analyzer
MAX® 2000XL Moisture Analyzer
The MAX 2000XL high-performance moisture and solids analyzer is a critical
troubleshooting tool for determining the proper moisture of a formulation in order to
prevent filming, picking, sticking and binding. It is programmable through a user-friendly
front panel menu system. The analyzer includes statistical features for accurate and consistent
calculation of mean, mean deviation and coefficient of variation for a product sample.
Features
u Automatic, menu-driven operation
u 0.005 – 100% detection range
u Linked test options for running multiple memory tests simultaneously
u Programmable start and test temperatures from 25 – 275˚C (77 – 527˚F)
u Store up to 250 test programs
u View and analyze stored data
u Security feature restricts access to program and instrument settings
u Power input module can be set for 100/120V or 220/240V
u UL, CSA and CE approved
Exterior Dimensions (W x H x D)
12 x 9 x 24" (300 x 235 x 575mm)
Part No.
SU 0180
Item Description
MAX 2000XL Moisture Analyzer
Tablet Thickness Gauges
Handheld Digital Thickness Gauge
u Zero/ABS u Inch/mm conversion
u SPC port u Storage case included
Pocket Thickness Gauges
A must have item for the tablet press operator.
u Storage pouch included
Part No.
IN 7515
IN 7573
Measuring Range
0 – 0.4"
0 – 10mm
Accuracy
± 0.001"
± 0.015mm
Throat
0.75"
19.05mm
Handheld Dial Thickness Gauges
u Storage case included
Part No.
IN 7517
IN 7500
Measuring Range
0 – 0.4"
0 – 10mm
Accuracy
± 0.001"
± 0.015mm
Throat
1.18"
29.97mm
Part No.
IN 7522
Measuring Range
0 – 0.47"
0 – 11.93mm
Accuracy
± 0.001"
± 0.015mm
Throat
1.18"
29.97mm
Digital Quick Mini Gauge
u Inch/mm conversion u Zero/ABS
u Low battery alarm u Storage case included
Part No.
IN 7502
Measuring Range
0 – 0.5"
0 – 12mm
Accuracy
± 0.001"
± 0.02mm
Throat
0.91"
23.11mm
Thickness Gauges provide a quick and accurate check of overall tablet thickness.
28
29
Non-Contact Thermometers
Infrared Laser Thermometer: One of the most critical tools for a compression room
A non-contact infrared laser thermometer is critical for quickly obtaining the temperature of punches
and tablets. Use it to determine the temperature zone where tablets may start to film and/or stick to the
punch face. This thermometer is highly recommended for troubleshooting and discovering the heat
limits of sensitive products. It also accurately monitors tablet press cam and roller temperatures.
Handheld, non-contact laser thermometers are compact, rugged and easy to use.
Simply aim, pull the trigger and in less than one second temperature is displayed in ˚F or ˚C.
Recorded data can be stored in a log for future reference.
CE approved. 9V battery included.
SU 0169 Features
u MAX, MIN, DIF, AVG temperature display
u Single point laser sighting
u Adjustable emissivity
u Backlit LCD
u High/Low alarm
u NIST certified
u Hard case with wrist strap
SU 0269 Features
u Offset laser sighting
u Fixed emissivity
u MAX temperature display
u Backlit LCD
u Nylon holster
Part No.
SU 0169
SU 0269
Item Description
Infrared Laser Thermometer
Infrared Laser Thermometer
Temp Range
-25 – 1100˚F
-20 – 932˚F
SU 0169 SU 0269
30
Equipment Covers & Punch Holding Strip
Equipment Covers
Natoli offers a wide selection of custom FDA-approved equipment
covers at economical costs. Please call with special requests.
Features
u FDA approved
u Anti-static polyethylene
u Transparent pink color
u Elastic band
Tablet Press Covers
Part No.
LE 7055
LE 7056
Dimensions (L x W x H)
60 x 48 x 76" (1524 x 1219 x 1930mm)
64 x 60 x 82" (1626 x 1524 x 2083mm)
Table Covers
Part No.
LE 7063
LE 7064
LE 7065
Dimensions (L x W x H)
24 x 24 x 35" (610 x 610 x 889mm)
24 x 30 x 35" (610 x 762 x 889mm)
24 x 36 x 35" (610 x 914 x 889mm)
Hopper Covers
Part No.
LE 7053
LE 7054
Dimensions (Dia)
20 – 24" (508 – 610mm)
10 – 14" (254 – 356mm)
Cart Covers
Part No.
LE 7058
Dimensions (L x W x H)
39.5 x 18 x 32" (1003 x 457 x 813mm)
Punch Holding Strip
u Reduces tooling damage
u Safer handling and storage
u Prevents punches from rolling off work area
u Interlocking ends for expandable capacity
Part No.
MA 6025
Item Description
Punch Holding Strip
31
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Notes
Inspecting tablet compression tooling on a regular basis is vital for maximizing
tooling longevity, press performance and tablet uniformity. Natoli stocks a variety of
precision Mitutoyo® measuring instruments (calipers, micrometers, indicators), a complete
punch inspection system with everything needed to properly check punch working length,
overall length and cup depth, high-powered microscope and magnification systems and
much more. Plus, Natoli provides the world’s most advanced punch inspection and
tool control system, the TM2 (Tool Management 2), which features non-contact
laser technology and the most complete database currently available.
34
Instrument Certifications
Certificate of Calibration
A Certificate of Calibration is available
for each instrument listed in this section.
Part No.
IN 7400
Item Description
Certificate of Calibration
Abbreviations Key
u SPC = Standard Process Control
u UL = Underwriters Laboratories
u USB = Universal Serial Bus
u ID = Inside Diameter
u OD = Outside Diameter
u OL = Overall Length
u V = Volt
u VAC = Volts Alternating Current
u Hz = Hertz
u lb = Pound
u dia = Diameter
u mm = Millimeter
Mitutoyo® Certificate of Inspection
A Certificate of Inspection is included with
each Mitutoyo instrument listed in this section.
35
Calipers
Dial Calipers
These calipers quickly and easily measure outside, inside, step and depth dimensions.
Part No.
IN 7516
IN 7518
Measuring Range
0 – 6" (0 – 152mm)
0 – 12" (0 –305mm)
Accuracy
± 0.001" (0.025mm)
± 0.002" (0.051mm)
Digital Calipers with Absolute Encoder
These calipers are designed for outside or inside measurements.
They feature an Absolute Encoder with special functions that allow
it to remember its measuring position after being switched off.
Absolute Encoder Features
u Origin: Allows setting of an origin point to be used for reference in subsequent
measurements. Once set, the Absolute Encoder caliper will switch on showing its
true position from the origin point rather than from 0.0000 as with standard models.
u Zero/ABS: Allows the display to be set to zero at any point along the slider
for incremental comparison measurements. This switch will also allow return
to the absolute mode and display the true position from the origin point.
Part No.
IN 7519
IN 7520
Measuring Range
0 – 6" (0 – 152mm)
0 – 12" (0 – 300mm)
Accuracy
± 0.001" (± 0.025mm)
± 0.0015" (± 0.038mm)
Features
u SPC port
u Inch/mm conversion
u Storage case included
Features
u “Quadri” (4-way) measurement
u Hardened stainless steel body
u Storage case included
36
Micrometers
Micrometer Stands
u Easily mounts to benchtops
u 6.5 x 4.5 x 3.5" (165 x 114 x 89mm)
Micrometer
Sold Separately
How to Select the Proper Micrometer Measuring Range
A measuring range of 0 – 1" is for “B” and “D” punch barrels, tips and 0.945" dies.
A measuring range of 1 – 2" is for punch barrels and tips larger than 1" and die diameters of 13
⁄16" and 11
⁄2".
Item Description
Fixed-Angle Micrometer Stand
Swivel-Angle Micrometer Stand
Part No.
IN 7498
IN 7499
Recommended Calibration Standards
Part No.
IN 7680
IN 7681
Item Description
0.375" Standard
1.0" Standard
Outside Digital Micrometers with Absolute Encoder
u SPC port u Carbide-tipped measuring face
u Inch/mm conversion u Storage case included
Part No.
IN 7425
IN 7426
Measuring Range
0 – 1"
0 – 25.4mm
1 – 2"
25.4 – 50.8mm
Accuracy
± 0.00005"
± 0.00127mm
± 0.00005"
± 0.00127mm
Standard
N/A
N/A
1"
25.4mm
Recommended Calibration Standards
Outside Dial Micrometers
u Carbide-tipped measuring face
u Slip thimble u Storage case included
Part No.
IN 7512
IN 7514
Measuring Range
0 – 1"
0 – 25mm
1 – 2"
25.4 – 50.8mm
Accuracy
± 0.0001"
± 0.00254mm
± 0.0001"
± 0.00254mm
Standard
N/A
N/A
1"
25.4mm
Part No.
IN 7680
IN 7681
Item Description
0.375" Standard
1.0" Standard
37
Calibration & Head Gauges
Calibration Height Standard Gauges
Confirm dial or digital indicator accuracy with Natoli calibration standards.
A Certificate of Inspection and hard case are included with each standard.
Head Gauge Go/No-Go
Accurately checks punch head and neck profile.
Reject any punch that cannot pass through the “go” end
or that passes through the “no-go” end of the gauge.
u Custom head gauges are available upon request
Size/Type
TSM B
TSM D
DS3
533/328 45-Station Turret
Domed – B
Domed – D
Domed – DS3
Domed – 533/328 45-Station Turret
Fette European (EU-19) – B
Fette European (EU-1) – D
Kilian European – B
Kilian European – D
Korsch European – B
Korsch European – D
Manesty European – B
Manesty European – D
Special Order
Part No.
IN 7526
IN 7528
IN 7525
IN 7527
IN 7529
IN 7530
IN 7534
IN 7535
IN 7551
IN 7552
IN 7553
IN 7554
IN 7555
IN 7556
IN 7557
IN 7558
IN 7559
Part No.
IN 7589
IN 7597
IN 7648
IN 7649
IN 7000
IN 7001
Item Description
5.25" Length Calibration Standard
5.25" 3-Step (± 0.01) Length Calibration Standard
5.26" Length Calibration Standard
5.26" 3-Step (± 0.01) Length Calibration Standard
6.062" Length Calibration Standard
6.250" Length Calibration Standard
38
Punch Inspection
Natoli provides all the necessary items to properly check punch working length, overall length
and cup depth for optimal tablet uniformity. Indicators can also be used for checking die table
runout and proper setting of feed frames, which reduces granulation loss and press damage.
IN 7506
Punch Inspection
Part No.
IN 7501
IN 7503
IN 7575
IN 7509
IN 7450
IN 7504
IN 7474
IN 7508
IN 7588
IN 7507
IN 7506
Item Description
Indicator Magnetic Base
Granite Gauge Stand (6 x 6 x 2")
Punch Holder
Flat Steel Plate (6 x 9")
Flat Steel Plate (8 x 12")
Dial Indicator (Inch)
Dial Indicator (Metric)
Digital Indicator with Absolute Encoder
Indicator Lifting Lever
Nylon Indicator Replacement Tip
Dial Indicator Replacement Points (22-Piece Set)
(9 Flat, 5 Ball, 4 Tapered, 3 Regular, 1 Bent-Regular)
IN 7504
IN 7588
IN 7501
IN 7509
IN 7508
IN 7575
IN 7503
39
Die Bore Gauge Test Stand Sets
Die Bore Gauge Test Stand Sets
Ideal for checking die wear, Die Bore Gauge Test Stand Sets measure the wear ring inside a die,
which causes premature tool wear, punch binding and tablet capping and lamination. Each Die
Bore Gauge Test Stand Set includes a digital indicator, stand and one split ball bore gauge set.
Part No.
IN 7785
IN 7786
IN 7787
IN 7790
IN 7791
IN 7792
Range
0.037 – 0.061"
0.060 – 0.157"
0.145 – 0.290"
0.95 – 1.55mm
1.5 – 4.0mm
3.7 – 7.3mm
With Setting Rings
Die Bore Gauge Test Stand Sets
Part No.
IN 7788
IN 7789
IN 7793
IN 7794
Range
0.3 – 0.4"
0.4 – 0.7"
7 – 10mm
10 – 18mm
Without Setting Rings
Replacement Items
Part No.
IN 7740
IN 7741
IN 7722
IN 7744
IN 7745
IN 7746
Range
0.037 – 0.061"
0.060 – 0.157"
0.145 – 0.290"
0.95 – 1.55mm
1.5 – 4.0mm
3.7 – 7.3mm
Split Ball Bore Gauges
With Setting Rings
Part No.
IN 7742
IN 7743
IN 7747
IN 7748
Range
0.3 – 0.4"
0.4 – 0.7"
7 – 10mm
10 – 18mm
Split Ball Bore Gauges
Without Setting Rings
Part No.
IN 7721
IN 7508
Item Description
Die Bore Gauge Stand
Digital Indicator
40
Indicators
Horizontal/Vertical Tenth Indicators
u Scratch-resistant, glare-free crystal
u Anti-magnetic
u Water and dust resistant
u No-clutch structure
u Jeweled bearings
Digital Indicator with Absolute Encoder
Use the Digital Indicator to check the overall length, working
length and cup depth of a punch to ensure proper tablet hardness,
thickness and weight consistency. The indicator can also be used
to check die table runout for proper feeder installation.
Features
u Inch/mm conversion
u SPC port
Part No.
IN 7730
IN 7731
IN 7732
Type
Inch
Metric
Inch/Metric
Graduation
0.0005"
0.013mm
0.0005"/0.01mm
Range
0.03"
0.8mm
0.03"/0.76mm
Accuracy
± 0.005"
± 0.008mm
± 0.0005"/± 0.013mm
Part No.
IN 7508
Measuring Range
0 – 0.5" (0 – 12.7mm)
Accuracy
± 0.008" ( ± 0.02mm)
41
Mini-Processor
The Mini-Processor is equipped with a built-in thermal line printer. Transfer data directly to a
printer with an optional SPC cable or transmit data directly to a computer for storage or sharing.
Part No.
IN 7546
IN 7550
IN 7572
Item Description
Digimatic Mini-Processor
5-pack Thermo Paper Rolls
220V Adapter
Mini-Processor & SPC Cables
SPC Connecting Cables
Please consult specification sheet for input cable requirement.
u For use with all calipers without absolute encoder
u For use with all calipers with absolute encoder
u For use with all micrometers
u
u
u
u
u
u
u
u
u
u
u
u
Part No.
IN 7460
IN 7461
IN 7462
IN 7463
IN 7464
IN 7465
IN 7466
IN 7467
IN 7468
IN 7469
IN 7470
IN 7471
Plug Type
Straight
Straight
Back
Back
Right
Right
Left
Left
6-Pin
6-Pin
Straight
Straight
Length
40"
80"
40"
80"
40"
80"
40"
80"
40"
80"
40"
80"
Reference No.
905338
905409
905689
905690
905691
905692
905693
905694
937387
965013
959149
959150
Features
u Records measurement data
u Tolerance judgment
u Statistical analysis and history
u Records calculation results
IN 7460
IN 7462
IN 7464
IN 7466
IN 7468
IN 7471
42
Punch Holders
Part No.
IN 7575
IN 7577
IN 7574
IN 7576
Tooling Size
“B” Tooling
“D” Tooling
533/328-33 Station Turret
533/328-45 Station Turret
V-Block
Custom manufactured with a clearance for the punch
head and key. Use to check punch and die concentricity
Part No.
IN 7565
Item Description
5" V-Block with Head and Key Cutout and Clamp
Vise with Vacuum Base
Designed to secure a variety of work pieces.
Ideal for holding punches while removing keys.
Features
u 360˚ rotation, 360˚ swivel, 90˚ pivot
u Adjustable jaws (0 – 2.5")
Part No.
IN 7562
Item Description
Vise with Vacuum Base
Vise, V-Block & Punch Holders
Tableting Specification Manual (Current Edition)
The Tableting Specification Manual (TSM) is the most valuable source of tooling information available.
Order it in English or Spanish.
Part No.
IN 7548
IN 7571
Language
English
Spanish
43
Tableting Specification Manual & Punch Key Gauges
"B" 0002 "C" 001
"A"
Machine Type
“B”
“D”
533/328-33
533/328-45
Part No.
IN 7521
IN 7523
IN 7647
IN 7646
“A”
0.1875 – 0.1880"
0.1875 – 0.1880"
0.2500 – 0.2505"
0.1875 – 0.1880"
“C”
0.8200"
1.0780"
1.3580"
1.2040"
“B”
0.7500"
1.0000"
1.2500"
1.1250"
Punch Key Gauges
Natoli Punch Key Gauges will help ensure the proper
fit between the punch key and turret guide keyway.
Summary of Topics and Guidelines
u Tooling terminology
u Specifications and design options
u Tablet design
u Tool steel, compression forces
u Procurement, Inspection, Maintenance
u Troubleshooting tablet production
44
Tool Management System (TM2)
Tool Management System (TM2)
The TM2 database application software is a complete tool control and punch inspection system.
TM2 helps tablet manufacturers improve product quality and consistency, eliminate waste and ensure
compliance with cGMP record-keeping requirements. TM2 assists users in effectively managing their
tooling in many ways including: tool storage, tool inspection, tolerance reporting, monitoring tool usage,
identifying tool location, maintaining tool drawing files, printing reports, efficiently creating purchase
orders for additional or replacement tool sets and more. TM2 places comprehensive tool management
and inspection information at your fingertips, resulting in better tablet quality and reduced press
downtime. Management and purchasing will also benefit from access to the TM2 database.
Part No.
IN 7578
Item Description
TM2 System (Single-User)
Part No.
IN 7443
IN 7583
IN 7560
IN 7579
IN 7715
IN 7716
IN 7717
IN 7718
IN 7599
IN 7451
IN 7452
IN 7453
IN 7454
IN 7488
Options
Item Description
LVS Automatic Laser Punch Inspection System
TM2 Working Length, Cup Depth and OL Kit
TM2 Software Validation Package
TM2 Multi-User Network Upgrade
TM2 Tip and Barrel Kit for “B” and “D” Tooling
TM2 Tip and Barrel Kit for 533/328 Tooling
TM2 Tip Concentricity Kit
TM2 Die ID, OD and OL Kit
Multi-Tip Module (Software add-on)
LVS Tamping Pin Tool Nest
LVS Tamping Pin Calibration Gauge
LVS IMA Tool Nest
LVS IMA Calibration Gauge
Special Order Punch Holder
45
Punch Inspection System
Automatic Non-Contact Laser Punch Inspection System
The combination laser measurement and vision system automatically measures
the critical dimensions of a punch: working length, cup depth and overall length.
Plus, it is fully integrated with the TM2. The vision system captures digital images
of the punch and stores them with the punch measurements in the TM2 database.
Features
u Standard “B” and “D” Tooling
u IMA Comprima Tooling
u Capsule Filler Tamping Pins
u Multi-Tip Tooling
u Efficient 1-step measurements
u Non-contact measuring
u Laser technology
u Real-time punch adjustments
u Few moving parts
u Video camera
Part No.
IN 7443
Item Description
LVS Automatic Laser Punch Inspection System
46
TM2 Punch & Die Inspection Kits
Kit Includes
Part No.
IN 7508
IN 7675
IN 7532
IN 7503
IN 7588
IN 7513
IN 7589
IN 7575
IN 7577
IN 7676
Item Description
Digital Indicator
Data Input Tool for USB Port
Connecting Cable #905-409
Granite Gauge Stand (6 x 6 x 2")
Indicator Lifting Lever
Indicator Tip – Long
5.25" Length Calibration Standard
Punch Holder for “B” Tooling
Punch Holder for “D” Tooling
Foot Controller
Part No.
IN 7583
Item Description
TM2 Working Length,
Cup Depth and OL Kit
Kit Includes*
Item Description
1 – 2" Outside Digital Micrometer
Data Input Tool for USB Port
Connecting Cable #905-409
Foot Controller
Part No.
IN 7426
IN 7675
IN 7532
IN 7676
Part No.
IN 7718
Item Description
TM2 Die ID, OD and OL Kit
*Kit also includes
Die Bore Gauge Test Stand Set
Please specify range when ordering
See page 39 for details
Part No.
IN 7715
Item Description
TM2 Tip and Barrel Kit
for “B” and “D” Tooling
Part No.
IN 7716
Item Description
TM2 Tip and Barrel Kit
for 533/328 Tooling
Kit Includes
Part No.
IN 7425
IN 7675
IN 7532
IN 7676
Item Description
0 – 1" Outside Digital Micrometer
Data Input Tool for USB Port
Connecting Cable #905-409
Foot Controller
Kit Includes
Part No.
IN 7426
IN 7675
IN 7532
IN 7676
Item Description
1 – 2" Outside Digital Micrometer
Data Input Tool for USB Port
Connecting Cable #905-409
Foot Controller
Part No.
IN 7717
Item Description
TM2 Tip Concentricity Kit
Kit Includes
Part No.
IN 7508
IN 7675
IN 7532
IN 7503
IN 7588
IN 7513
IN 7565
IN 7676
Item Description
Digital Indicator
Data Input Tool for USB Port
Connecting Cable #905-409
Granite Gauge Stand (6 x 6 x 2")
Indicator Lifting Lever
Indicator Tip – Long
5" V-Block with Head and
Key Cutout and Clamp
Foot Controller
TM2 Laser Focused on a Multi-Tip Punch
47
Horizontal Optical Comparator
Part No.
IN 7800
IN 7801
IN 7802
Item Description
Horizontal Optical Comparator
Machine Stand
Display Counter
Horizontal Optical Comparator
The Horizontal Optical Comparator provides a bright, crisp image for error-free inspection of
compression tooling and tablets. The comparator comes equipped with factory-mounted linear glass
scales for the display counter. The comparator is perfect for inspecting punch tip wear, punch head
profiles, surface details of punch tips and tablets, embossed logos, bisects and more.
Features
u Generous X, Y work stage travel (8 x 4")
u Handles workloads up to 100 lbs
u 10x projection lens
u Fiber illuminator included
u 120VAC, 50/60Hz
Exterior Dimensions (L x W x H)
53.3 x 25.5 x 43.3 (1355 x 648 x 1100mm)
48
Video Magnification System with Oblique Viewer
Designed to increase productivity by allowing rapid examinations at varying magnifications,
the Video Magnification System provides complete control when viewing a 3D image. The system
can be used to magnify tablets or capsules and will assist with quality-control troubleshooting.
An innovative feature within the magnification system allows a live video to
be sent anywhere for group viewing, discussion, documentation or training.
Features
u 3x – 32x optical (33x – 64x digital) magnification range with 15" monitor
u 4x – 45x optical (46x – 90x digital) magnification range with 17" monitor
u True auto-focus and one-touch zoom
u Articulating gas cylinder lift arm
u Stainless steel base and camera housing
u Glass coated optics for distortion-free viewing
u Manual focus override
u Freeze frame for distortion-free printing
u Available in a 110 or 220V configuration
Part No.
IN 7564
Item Description
Video Magnification System with Oblique Viewer
Video Magnification System
49
Zoom Stereo Microscope
Zoom Stereo Microscope
The Zoom Stereo Microscope provides 3D imaging, allowing
the observer to focus on the height and depth of tooling and tablets.
Features
u 10x wide-field eye pieces
u Pod zoom range 7.5x – 45x
u 360˚ fluorescent illuminator
u Boom stand with base
u Focusing holder
u Available in a 110 or 220V configuration
Part No.
IN 7539
Item Description
Zoom Stereo Microscope
50
Tooling & Tablet Magnification
Illuminated Inspection Magnifiers
Illuminated inspection magnifiers cast the ideal angle of light for highlighting tooling and tablets.
Part No.
IN 7705
IN 7706
Item Description
5-Diopter Halogen Magnifier (clamp-on)
5-Diopter Halogen Magnifier (weighted base)
Part No.
IN 7707
Item Description
Dual-Lamp Magnifier
IN 7706
IN 7705
5-Diopter Magnifiers
5-Diopter Magnifiers feature a quartz halogen
bulb that maintains 100% of initial lumen output
during its entire 2000 hour lifespan. A specular
finish reflector provides evenly diffused light.
Features
u 100-watt quartz halogen lamp
u 3-position switch for varied light intensity
u 700-watt convenience outlet in base
u Integrated UVB filter enclosure
u UL Listed
Dual-Lamp Magnifier
The Dual-Lamp Magnifier features a 3-diopter
lens with a 14" reach for versatile positioning
and two lamps for shadow-free illumination.
Features
u 3-diopter lens (5" dia)
u 20-watt MR-16 lamps (x2)
u 24" flexible arms (x2)
u 3 x 3" heat dissipation shades
u Integrated 12V transformer in a
portable 4 x 6" zinc-cast base
u 9" grounded cord and plug
51
Part No.
IN 7708
Item Description
Long-Reach Magnifier Combo
Long-Reach Magnifier Combo
The Long-Reach Magnifier Combo features a 30"
flexible lamp and a 20" flexible lens, which move
independently to create the ideal lighting position.
The combo attaches with the provided clamp.
Features
u 3-diopter lens (5" dia)
u 50-watt low voltage halogen lamp
u 4" shade with UVB filter enclosure
u Plug-in, remote 12V transformer
u 8" cord and plug
Handheld Magnifiers
Part No.
IN 7541
IN 7544
Measuring Range
4x Illuminated Magnifier
(Batteries and bulb included)
4x Single Lens Eye Loupe
Focal Length
4"
2.5"
Mini MagLite® and Fiber-Optic Wand Adapter
Use to illuminate punch cups in the press,
turret guides, key slots and other dark areas.
Part No.
IN 7540
IN 7569
Item Description
Mini MagLite (AA batteries included)
7" Flexible Fiber-Optic Wand Adapter
IN 7544
IN 7541
IN 7540
Tooling & Tablet Magnification
IN 7569
Proper lubrication is essential for maximizing the performance of your tablet
press, press parts and compression tooling. Look to Natoli for all your lubrication
needs. Natoli stocks an assortment of synthetic food grade and nonfood grade FDA-
approved lubricants for application above or below the tablet press compression zone.
Natoli also carries an FDA-approved lubricant that is specially formulated for auto-lube
systems. Several lubricant applicators as well as a helpful tablet press and punch
lubrication guide are located at the end of the section.
54
H-1 Barrel Lube with PTFE
u SAE 10
u Manual application required
u Not for auto-lube systems
u Use on punch barrels
u 65 lb TLR
All Natoli Food Grade Lubricants are premium quality and
meet or exceed USDA H-1 Requirements and FDA Regulations.
u Apply as directed to inhibit oxidation, rust and wear on machinery and tooling
u Use with all processing equipment requiring H-1 lubrication, such as tablet
presses, packaging equipment, mixing and blending equipment, etc.
u Refer to instructional lubrication chart on page 59
u MSDS provided with each product
Part No.
SU 2521
SU 2525
Item Description
16 oz (453g) aerosol can
16 oz (473ml) pump
Synthetic Food Grade Lubricants
The following part numbers meet requirements in accordance with:
u SU 2508 – USDA, FDA H-1, 21 CFR 178.3570, 178.3620(b), 573.680
u SU 2512 – USDA, FDA H-1, 21 CFR 178.3570, 178.3620(b), 573.680
u SU 2515 – 29 CFR 1910.1200
u SU 2516 – USDA, FDA H-1, 21 CFR 178.3570, 178.3620(b), 573.680
u SU 2518 – USDA, FDA H-1, 21 CFR 178.3570, 178.3620(b), 573.680
u SU 2522 – 21 CFR 172.878, 178.3620(a), finished product
with 21 CFR 178.3570 for incidental food contact
u SU 2525 – FDA 21 CFR 178.3570 for incidental food contact
u SU 2527 – USDA, FDA H-1, 21 CFR 178.3570, 178.3620(b), 573.680
u SU 2530 – USDA, FDA H-1, 21 CFR 178.3570, 178.3620(b), 573.680
u SU 2531 – Exceeds US Steel 352 spec., Cat MPGM spec.,
MIL-G-234C spec., Case-1H251H spec., John Deere spec.,
Ford-M1693A spec., GM spec., Chrysler spec.
u SU 2533 – USDA, FDA H-1, 21 CFR 178.3570, 178.3620(b), 573.680
u SU 2537 – USDA, FDA H-1, 21 CFR 178.3620(b)(1)
u SU 2545 – USDA, FDA H-1, 21 CFR 178.3570, 178.3620(b), 573.680
Abbreviations Key
u MSDS = Material Safety Data Sheets
u CFR = Code of Federal Regulations
u FDA = Food and Drug Administration
u USDA = US Department of Agriculture
u NLGI = National Lubricating Grease Institute
u SAE = Society of Automotive Engineers
u ISO = International Organization for Standardization
u TLR = Timken Load Rating (Indicates wear-protection)
u H-1 = Food Grade Lubricant
u PTFE = Polytetrafluoroethylene (Teflon)
u MPGM = Multi-Purpose Grease with Moly
u MIL = Military
u ˚F = Degrees Fahrenheit
u PSI = Pounds per Square Inch
u lb = Pound
u oz = Ounce
u kg = Kilogram
u g = Gram
u L = Liter
u ml = Milliliter
Regulation Compliance Key
55
H-1 Barrel Lube AL
u SAE 10, ISO 32
u Specially formulated for punch
barrel auto-lube systems
H-1 White Mineral Oil
u For use on punch barrels
u Inhibits rust, oxidation and wear
H-1 General Purpose Synthetic Machine Gear Oil
u SAE 90, ISO 220
u For use in gear boxes
u Compatible with all types of seals and coatings
u Reduces deposit formation
u 50 lb TLR
Synthetic Food Grade Lubricants
Part No.
SU 2530
Item Description
1 Gallon (3.8L)
Part No.
SU 2527
Item Description
1 Gallon (3.8L)
Part No.
SU 2533
Item Description
5 Gallon (18.9L) drum with pull-out spout
56
Synthetic Food Grade Lubricants
Part No.
SU 2537
Item Description
1 Gallon (3.8L)
H-1 Pharma-Blend Hydraulic Oil
u ISO 46
u All natural and non-toxic
u Stable from 0 – 470˚ F
H-1 NLGI Grade #2 Grease
u For use on punch heads, pressure rolls, cam tracks
or any process requiring a food grade grease
u High melting-point, anti-wear PTFE base
u Fortified with Microshield®
u 50 lb TLR
Part No.
SU 2508
SU 2512
SU 2516
SU 2518
Item Description
14 oz (414ml) can
7 lb (3.17kg) can
40 lb (18.14kg) drum
14 oz (414ml) cartridge
Part No.
SU 2545
Item Description
1 Gallon (3.8L)
H-1 Tooling Storage Protectant
u SAE 30, ISO 100
u Ideal for long-term tooling storage
u Prevents corrosion and discoloration of tools
u Easy to remove
57
Synthetic Nonfood Grade Lubricants
All premium quality Natoli Nonfood Grade Lubricants will reduce
machinery and tooling wear, even under the most extreme pressures.
u For use in areas NOT requiring food grade lubrication
NLGI Grade #2 Moly Supreme Heavy-Duty Grease
u Use on variable speed pulleys, drive shafts, worm gears, weight
cam gear boxes or any area below the tablet compression zone
u Blended from 100% pure paraffin base oils and the
finest quality synthetic stocks
u 65 lb TLR
Part No.
SU 2531
Item Description
14 oz (414ml) cartridge
Part No.
SU 2515
Item Description
1
⁄2 Gallon (1.9L)
Industrial EP Spindle & Gear Oil
u SAE 90
u Non-foaming
u Anti-wear
58
Lubricant Applicators
Natoli now offers paint-free lubricant applicators.
Lubricant Applicators
Part No.
SU 2547
SU 2548
Item Description
Zinc-Plated Grease Gun
12" Hose and Coupler only
Heavy-Duty Grease Gun
The heavy-duty, lever action grease gun features a rugged cast
iron head with versatile three-way loading and is capable of
delivering up to 10,000 PSI. A flexible 12" hose and coupler
are included to allow easy access to hard-to-reach areas.
Part No.
SU 2550
Item Description
Pistol-Grip Pump Lubricator – 10 oz (295ml)
Pistol-Grip Pump Lubricator
The Pistol-Grip Pump Lubricator features an aluminum diecast
body, 5.5" brass spout and dual pumps that allow one-handed
application from any angle, even when nearly empty.
Part No.
SU 2552
SU 2553
Item Description
Oil Zerk Gun – 26 oz (769ml)
12" Hose and Coupler only
Heavy-Duty Oil Zerk Gun
To properly maintain and lubricate Manesty Presses, an oil
zerk gun is a must. This gun is capable of exerting 1800 PSI and
fits a DIN 71412 zerk nipple. A flexible 12" hose and coupler
are included to allow easy access to hard-to-reach areas.
Tablet Press Lubrication Chart
59
Properly polishing your compression tooling is vital for achieving peak
press performance, consistent tablet quality and maximum tooling longevity.
Natoli offers highly efficient, automated punch polishing systems with a variety of
features and options, hand-polishing kits and a wide range of manual application
accessories including rouge bars, hyfin pastes, diamond compounds, deburring
stones, embossing picks, cotton bobs, nylon brushes and much more.
62
Buffy Auto Punch Polishers
Buffy Auto Punch Polishers accommodate both round and special shape tooling, with or without embossing.
The Buffy system incorporates rotation reversal on both the punch and polish brush to ensure even polishing
on both sides of the embossing. Buffy Polishers are easy to use. Simply place tool in collet and press start.
Benefits
u Safe and easy to use
u Provides consistent polishing results
u Better polishing control eliminates tool damage
u Adjustments done using operator input
u All exposed parts are corrosion resistant
u Optional programmable product menu available
Features
u All electrical components are UL approved
u 115V ± 10%, 60Hz (Optional 220V, 60Hz, single-phase)
u Single or double-sided option
u Benchtop and floor units available
u Accommodates 3
⁄4 – 11
⁄4" barrel dia punches (also available for non-standard punches)
3
⁄4" barrel punch cartridge comes standard with purchase
u Buffy I polishes one punch at a time
u Buffy II polishes two punches at a time
u Uses Natoli polishing brushes (MA 5027 or MA 5028)
u Benchtop unit dimensions: 27.5 x 32 x 14" (699 x 813 x 356mm)
u Floor unit dimensions: 27.5 x 32 x 52" (699 x 813 x 1320mm)
Part No.
MA 7500
MA 7502
MA 7501
MA 7503
Polisher Type
Buffy I (Floor unit)
Buffy I (Benchtop unit)
Buffy II (Floor unit)
Buffy II (Benchtop unit)
Auto Punch Polishing Systems
Abbreviations Key
u cCSAus = Canada & US Approved
u UL = Underwriters Laboratories
u rpm = Revolutions Per Minute
u ID = Inside Diameter
u OD = Outside Diameter
u dia = Diameter
u CW = Clockwise
u CCW = Counterclockwise
u V = Volt
u Hz = Hertz
u hp = Horsepower
u lb = Pound
u oz = Ounce
u g = Gram
u mm = Millimeter
Item Description
4 Polyurethane Casters with brakes (Floor units only)
Programmable Product Menu: Software which enables the operator to set-up
and store data guidelines for each job specification, easily allowing repeat jobs
with a touch screen choice (Includes multi-level password for security)
Additional Guarding for Buffy I: Includes 1.5" dia port for hook-up
to central ventilation or vacuum system, one guard underneath the
head and an interlocked guard on the right side of the head guard
Additional Guarding for Buffy II: See description for MA 6063
Convert unit to accept 220V, 60Hz, single-phase electrical supply
63
Auto Punch Polishing Systems
Part No.
MA 6061
MA 6059
MA 6063
MA 6057
MA 6044
Item Description
Cartridge for 3
⁄4" barrel dia punch
Cartridge for 1" barrel dia punch
Cartridge for 11
⁄4" barrel dia punch
5 O-Rings* (Specify 3
⁄4, 1 or 11
⁄4" punch)
1
⁄8" Collet* for holding brushes
3
⁄32" Collet* for holding brushes
Buffy Motor Shield Assembly with spacers and screws
Buffy Hardened Motor Shaft Assembly with nut and setscrews
Part No.
MA 6077
MA 6081
MA 6082
MA 6079
MA 6080
MA 6078
MA 6084
MA 6083
Optional Accessories
Replacement Items
*Recommended Replacement Items
64
Stainless Steel Polishing Station
The Natoli Polishing Station includes all the necessary supplies and features to quickly and accurately
rework and polish a variety of tooling. The Polishing Station provides the only polishing method to remove
sharp punch tips and restore land. All items included with the station are also available for purchase
individually in the Polishing Accessories Section (see page 70 – 73).
Exterior Dimensions
Base footprint: 34.25 x 16" (870 x 406mm)
Floor to top of cabinet: 37" (940mm)
Across front: 46 x 20" (1168 x 508mm)
Floor to top of shelf: 52.5" (1334mm)
Features
u Polished 18-gauge brushed stainless steel
u 115V, 3
⁄4 hp dual-shaft buffer motor
u Dust hood with light and top shelf
u Main access door with safety switch
u Dual downdraft vacuum system with
easy-access trays for cleaning
u Easy access to filters for simple replacement
Part No.
MA 5093
MA 5076
MA 5044
MA 5046
MA 5015
MA 5010
Item Description
6 Filters (10 x 10 x 2")
2 Unsewn 10" Buffing Wheels
8" Deburring Wheel
2 Deburring Wheel Hubs
White Fine Rouge Bar
Abrasive Dressing Stick
Complete Polishing Station Includes
Stainless Steel Polishing Station
Part No.
MA 5090
Item Description
Complete Polishing Station
A
B
D
E
N
M
L
K
J
I
G
F
O
P
65
Part No.
MA 5057
MA 5058
Item Description
18-Gauge Galvanized Steel Hood
18-Gauge 300-Series Stainless Steel Hood
Bench-Mounted Hoods for Polishing Motor
Protective hood with exhaust ports mounts to worktables.
u 36 x 16 x 16" (914 x 406 x 406mm)
Punch Polishing Motors
u cCSAus approved u 60Hz, single-phase
u 3
⁄4 hp (3450 rpm) u 5
⁄8" dia shaft
u 115 or 220V u Buffing wheels not included
Part No.
MA 5042
MA 5047
Item Description
115V Dual-Shaft Buffer Motor
220V Dual-Shaft Buffer Motor
Polishing Station Replacement Items
Part No.
MA 5042
MA 5041
MA 5040
MA 6020
MA 6022
MA 6021
MA 5091
MA 6015
MA 5096
MA 6016
MA 6013
MA 6014
MA 6019
MA 6017
MA 5076
MA 5044
MA 5046
MA 5093
Replacement Items for Polishing Station
Item Description
115V Dual-Shaft Buffer Motor
Buffer Motor Safety Switch
Black Mat for shelf (33.25 x 7")
Lint Bin (13.75 x 5.75")
12" Fluorescent Light
On/Off Power Switch
Buffer Motor Hood
Main Access Door
Door Safety Switch
Door Seal
Door Latch
Wheel Guard
Vacuum Assembly with Motor
Foil Vacuum Hose
Unsewn 10" Buffing Wheel
8" Deburring Wheel
Deburring Wheel Hub
6 Filters (10 x 10 x 2")
Letter
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
---
---
C
H
66
Drag Finishers
MFD Series Drag Finishers
MFD Series Drag Finishers significantly reduce the amount of time and effort needed to polish punches.
MFD Drag Finishers are easy to use, just place your tooling into the punch holders and allow the machine
to rotate them through a compound of granule. The tools will be deburred and their edges will be rounded
and uniformly polished. All MFD Drag Finishers come equipped with a stainless steel media container.
Optional stainless steel panel and guards are available. Punch holders must be purchased separately.
Benefits
u Perfect internal and external polishing
u Extremely short process times
u No jamming, scratching or breaking
u Accurate edge rounding on tools
Part No.
MA 5200
MA 5201
Item Description
MFD 50 Tabletop Drag Finisher
MFD 100 Tabletop Drag Finisher
Part No.
MA 5202
MA 5203
Item Description
MFD 200 Freestanding Drag Finisher
MFD 300 Freestanding Drag Finisher
Tabletop Unit Accessories
Part No.
MA 5206
MA 5207
MA 5208
MA 5209
MA 5210
MA 5211
MA 5212
MA 5213
MA 5214
MA 5215
MA 5216
MA 5217
MA 5218
MA 5219
MA 5237
MA 5238
Item Description
MFD 50 Punch Holder
MFD 50 Electrical Lift System
MFD 50 Stainless Steel Guards
MFD 50 Stainless Steel Panel
MFD 50 Stainless Steel Media Container
MFD 50 Touch Panel
MFD 100 Punch Holder
MFD 100 Electrical Lift System
MFD 100 Stainless Steel Guards
MFD 100 Stainless Steel Panel
MFD 100 Stainless Steel Media Container
MFD 100 Touch Panel
MFD 100 Dust Extraction System
MFD 100 Mounting Frame
MFD Polishing Paste
MFD Walnut Polishing Media
Freestanding Unit Accessories
Part No.
MA 5220
MA 5221
MA 5222
MA 5223
MA 5224
MA 5225
MA 5226
MA 5227
MA 5228
MA 5229
MA 5230
MA 5231
MA 5232
MA 5233
MA 5234
MA 5235
MA 5236
MA 5237
MA 5238
Item Description
MFD 200 Punch Holder
MFD 200 Stainless Steel Guards
MFD 200 Stainless Steel Panel
MFD 200 Stainless Steel Media Container
MFD 200 Touch Panel
MFD 200 Media Cooling System
MFD 200 Top Cover Plate with Fan
MFD 200 Quick Fix System
MFD 200 Rapid Head
MFD 300 Punch Holder
MFD 300 Stainless Steel Guards
MFD 300 Stainless Steel Panel
MFD 300 Stainless Steel Media Container
MFD 300 Media Cooling System
MFD 300 Top Cover Plate with Fan
MFD 300 Quick Fix System
MFD 300 Rapid Head
MFD Polishing Paste
MFD Walnut Polishing Media
67
Drag Finishers
Freestanding Units Feature
u Fully guarded (front guard opens)
u Main drive motor with gearbox
u CW/CCW running directions
u Electro-mechanical vertical lift system
u Speed control via frequency converter
u Front guard electrical interlock switch
u Touch panel display
u Digital timer
Tabletop Units Feature
u Fully guarded (front guard opens)
u Main drive motor with gearbox
u CW/CCW running directions
u Main isolation switch
u Variable speed control
u Front guard electrical
interlock switch
u Digital timer
MFD 100
MFD 200
68
Polishing Kits
Polishing Kits
The Natoli Polishing Kit includes all the necessary accessories for polishing punch faces.
u Motor specifications: 1
⁄3 hp, 110/115 or 220/230V, 60Hz u Foot speed control
u Accessories can also be purchased individually u cCSAus approved
Complete Polishing Kit Includes
Item Description
110V Hand Polishing Motor with foot speed control
220V Hand Polishing Motor with foot speed control
12 Fine Dental Brushes*
6 Cotton Bobs* 3
⁄4 x 3
⁄4"
6 Cotton Bobs* 3
⁄8 x 3
⁄8"
6 Cotton Bobs* 1
⁄2 x 1
⁄2"
6 Cotton Bobs* 1
⁄4 x 3
⁄8"
Abrasive Dressing Stick
Yellow #42 Medium Diamond Compound* (5g tube)
Green #45 Fine Diamond Compound* (5g tube)
White Fine Rouge Bar
180 Grit Deburring Stone
240 Grit Deburring Stone
320 Grit Deburring Stone
400 Grit Deburring Stone
Stoning Oil (4 oz container)
Clamp-on Hand Piece Stand
Hand Piece
Flexible Shaft with sheath
6 Nylon Brushes* with 1" dia
6 Nylon Brushes* with 3
⁄4" dia
2 Green Chrome Gloss Bars
6 Linen Phenolic Embossing Picks
Part No.
MA 5002
MA 5043
MA 5004
MA 5006
MA 5007
MA 5008
MA 5009
MA 5010
MA 5011
MA 5012
MA 5015
MA 5017
MA 5114
MA 5019
MA 5016
MA 5020
MA 5022
MA 5024
MA 5026
MA 5027
MA 5028
MA 5054
MA 7515
*Recommended Replacement Items
Part No.
MA 5001
MA 5000
Item Description
110/115V Complete Polishing Kit
220/230V Complete Polishing Kit
69
Hand Polishing Kit
Hand Polishing Kit
Excellent for polishing plain punch cups, especially cups with moderate
to severe abrasion. Also works for machine parts requiring a polished surface.
u Back mounted on/off switch for safety
Part No.
MA 5045
Item Description
Complete Hand Polishing Kit with molded case
Complete Kit Includes
u 22,000 rpm, 115V Dremel with 1
⁄4" Collet
u 1
⁄8" Precision Collet Insert
u 2 Special Narrow Wrenches
u 3 x 3
⁄4 x 1
⁄2" Dressing Stone
u 5g Tube of Fine Diamond Compond
u Cotton Bobs
v 1 of each of the following sizes: 1 x 1" and 3
⁄4 x 3
⁄4"
v 6 of each of the following sizes: 1
⁄2 x 1
⁄2", 3
⁄8 x 3
⁄8" and 1
⁄4 x 3
⁄8"
70
Polishing Accessories
u
u
u
u
u
u
u
u
Size
91
⁄2" x 2 x 2"
8 x 11
⁄2 x 11
⁄2"
61
⁄2 x 11
⁄2 x 11
⁄2"
4 oz
8 oz
61
⁄2 x 2 x 13
⁄4"
5g tube
5g tube
Polishing Compound Grade Recommendations
u Fine – Use to achieve a mirror finish
u Medium – Use for fine finishing
u Abrasive – Use to remove heavy scratches
Part No.
MA 5015
MA 5049
MA 5054
MA 5060
MA 5061
MA 5062
MA 5011
MA 5012
Item Description
White Fine Rouge Bar
Gray Coarse Rouge Bar
Green Chrome Gloss Bar*
Unipol 18 Hyfin Paste
Unipol 18 Hyfin Paste
Unipol Hyfin Bar
Yellow #42 Medium Diamond Compound
Green #45 Fine Diamond Compound
Polishing Compounds
Polishing Accessories
Natoli offers a variety of polishing compounds and accessories to ensure proper punch maintenance.
u MSDS (Material Safety Data Sheets) included where applicable
MA 5054MA 5015
MA 5062
MA 5049
MA 5060 MA 5011/5012
*Specially formulated for sticky products. Green chrome
gloss will not produce a mirror finish as bright as white fine rouge.
u MA 5015, 5049, 5054 and 5062 for use with cotton bobs and unsewn buffing wheels
u MA 5060, 5061, 5011 and 5012 for use with cotton bobs and fine dental brushes
Deburring Stones
Removes burrs and “J” hooks on punch tips.
Removes burrs on die ODs. Restores land on punches.
Part No.
MA 5017
MA 5114
MA 5019
MA 5016
Grit
180
240
320
400
Size
6 x 1
⁄2 x 1
⁄2"
6 x 1
⁄2 x 1
⁄2"
6 x 1
⁄2 x 1
⁄2"
6 x 1
⁄2 x 1
⁄2"
71
Polishing Accessories
Stoning Oil
Use to lubricate deburring stones for better cutting action.
u Produces a finer finish when reworking tools
Part No.
MA 5020
Item Description
Stoning Oil (4 oz / 29.6ml)
Fine Dental Brushes
Ideal for light to medium punch cup
polishing on plain or embossed tools.
Part No.
MA 5004
Item Description
12 Fine Dental Brushes
Part No.
MA 5027
MA 5028
Item Description
12 Nylon Brushes
12 Nylon Brushes
Nylon Brushes
Use with handheld (dremel-type) or
auto punch polisher to polish punch cups.
Size
1"
3
⁄4"
Part No.
MA 5106
MA 5006
MA 5008
MA 5007
MA 5009
Item Description
12 Cotton Bobs
12 Cotton Bobs
12 Cotton Bobs
12 Cotton Bobs
12 Cotton Bobs
Cotton Bobs
Ideal for medium to heavy
punch cup polishing on plain tools.
u Use abrasive dressing stick (MA 5010)
to form to punch cup configuration
Size
1 x 1"
3
⁄4 x 3
⁄4"
1
⁄2 x 1
⁄2"
3
⁄8 x 3
⁄8"
1
⁄4 x 3
⁄8"
Shank
1
⁄8"
Shank
1
⁄8"
1
⁄8"
Shank
1
⁄8"
1
⁄8"
1
⁄8"
1
⁄8"
1
⁄8"
72
Polishing Accessories
Part No.
MA 5063
MA 5073
MA 5076
MA 5176
MA 5078
Item Description
6" Unsewn Buffing Wheel
8" Unsewn Buffing Wheel
10" Unsewn Buffing Wheel
10" Unsewn Buffing Wheel
12" Unsewn Buffing Wheel
40-Ply Unsewn Buffing Wheels
u Recommended for polishing punch cups
Size
1
⁄2" ID
1
⁄2" ID
5
⁄8" ID
3
⁄4" ID
11
⁄4" ID
Part No.
MA 5074
MA 5075
MA 5175
MA 5077
Item Description
8" Sewn Buffing Wheel
10" Sewn Buffing Wheel
10" Sewn Buffing Wheel
12" Sewn Buffing Wheel
40-Ply Sewn Buffing Wheels
u Recommended for polishing punch heads only
u Do not use on punch cups
Size
1
⁄2" ID
5
⁄8" ID
3
⁄4" ID
11
⁄4" ID
Deburring Wheel Hubs
u Must be used with deburring wheel
Part No.
MA 5046
MA 5048
Item Description
Deburring Wheel Hub
Deburring Wheel Hub
Motor Shaft Dia
3
⁄4"
5
⁄8"
Deburring Wheel
u For removing discoloration, rust and foreign materials
from punch barrels, heads, die ODs and die faces
*Use abrasive dressing stick (MA 5010) to keep polishing wheel clean and flat.
**Do not use on head flat. It may alter critical punch working length.
Use on head angles and head OD only.
Part No.
MA 5044
Item Description
Deburring Wheel* (Use to refurbish
punch barrel and head angles**)
Size
8 x 2 x 3"
73
Polishing Accessories
Part No.
MA 7515
MA 5085
MA 5010
MA 5093
MA 5025
MA 5030
SU 0107
SU 0108
SU 0109
SU 0110
SU 0111
SU 0112
SU 0113
Item Description/Usage
6 Linen Phenolic Embossing Picks
(Safely removes product from punch face)
Diamond Compound Lubricant
(Enhances diamond compound effectiveness)
Abrasive Dressing Stick*
(For dressing cotton bob and deburring wheel)
6 Filters for Polishing Station (MA 5090)
20 Gray Ultra-Fine Scotch-Brite™ Pads
20 Green Fine Scotch-Brite Pads
(Use to remove surface discoloration)
Die Bore Cleaning Brush
(Use to clean die bore to prevent lower
punch tips from binding in the die)
Die Bore Cleaning Brush
Die Bore Cleaning Brush
Die Bore Cleaning Brush
Die Bore Cleaning Brush
Die Bore Cleaning Brush
Die Bore Cleaning Brush
Polishing Accessories
MA 5010MA 7515
MA 5093
MA 5085
*Use for conditioning deburring wheel and to achieve proper cup profile for cotton bobs.
Size
6" Length
1 Quart
6 x 1 x 1"
10 x 10 x 2"
6 x 9"
6 x 9"
1
⁄4"
3
⁄8"
1
⁄2"
5
⁄8"
3
⁄4"
7
⁄8"
1"
MA 5030 SU 0107
75
Notes
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At Natoli Engineering, no steel is cut until it is proven to meet
our stringent steel quality specifications. Our steel is quarantined
and tested according to guidelines governed by the American Society
for Testing & Materials. We take pride in offering steel of the highest
quality and consistency and we have the test results to prove it.
We maintain a one-year supply of more than 15 different
grades of quality tool steel at our facility for our protection
as well as yours. Inventorying the largest steel selection in
the industry allows us to customize your tooling to meet
the exact requirements of your products and process.
Trust the world's leading tablet compression
tooling manufacturer. Trust Natoli.
You Demand. We Deliver.
More than 35 years of experience, innovation and excellence have established Natoli
Engineering as the premiere worldwide manufacturer and supplier of tablet compression tooling
for the pharmaceutical, nutritional and confectionary industries. From simple to complex designs,
Natoli custom manufactures a variety of tablet compression tooling including: single-station,
multiple-tip, carbide-tip, micro-tab, IMA-Comprima, rotating-tips/heads and 3D exotics.
Every Natoli punch and die is manufactured from steel that is confirmed for chemistry and
cleanliness by an independent testing laboratory. Plus, Natoli's automated vacuum
internal quench heat-treating system guarantees batch-to-batch consistency.
Worldwide delivery of the most reliable tablet compression
tooling available is Natoli’s promise.
You demand. We deliver.
For 25-plus years, Natoli Engineering has consistently supplied the tablet compression industry
with an extensive variety of top-quality tablet press replacement parts for nearly every make and model
of press. Natoli maintains over 300,000 replacement parts in stock and ready for immediate delivery
worldwide. Plus, Natoli offers a free parts catalog to make ordering quick and easy.
Natoli stocks everything from die locks, cam tracks and pressure rolls to turrets,
feeder assemblies and more. From general needs to custom requests,
Natoli quickly processes orders of all sizes and specifications.
You demand. We deliver.
Natoli supplies a wide selection of torque tools, die insertion tools, precision
gauges, nylon brushes, dust cups, bellows, keys, tablet press set-up kits, turret
inspection kits, calibration kits and much more. Streamline the efficiency of your
tablet press set-up process with tools, kits and equipment from Natoli.
84
Torque Screwdrivers
Conversion Key
u 1 Ft-lb = 1.35581795 Nm
u 1 Nm = 0.737562149 Ft-lbs
u 1 In-lb = 0.112984829 Nm
u 1 Nm = 8.85074579 In-lbs
Adjustable Torque Screwdriver with “Click” Design
A distinct “click” is felt and heard when proper torque is reached.
u Recommended for torquing lower punch retainer screws
u Includes 1
⁄4" hex and bit
u Meets ASME B 107.14M and ISO 6789 Specifications for:
v ± 6% present value accuracy from 20 – 100% of capacity
v ± 1.2% of capacity when set below 20% of capacity
v Specifications met in CW and CCW directions
Abbreviations Key
u NIST = National Institute of Standards and Technology
u ASME = American Society of Mechanical Engineers
u ISO = International Organization for Standardization
u CW/CCW = Clockwise/Counterclockwise
u VAC = Volts Alternating Current
u ID = Inside Diameter
u dia = Diameter
u BD = Blank Die
u Ft-lb = Foot Pound
u In-lb = Inch Pound
u Nm = Newton Meter
u mm = Millimeter
Ergonomic Adjustable Torque Screwdrivers
u Recommended for torquing lower punch retainer screws
u Quick-release bit holder for insert and power bits
u ± 6% EN ISO 6789 accuracy
u 1
⁄4" bits DIN 3126-C 6, 3 and E 6, 3
Part No.
SU 0090
SU 0091
Item Description
Adjustable Torque Screwdriver
Adjustable Torque Screwdriver
Range
2.5 – 11.5 in-lbs
11 – 29 in-lbs
Part No.
SU 0092
SU 0093
Item Description
Preset Torque Screwdriver
Preset Torque Screwdriver
Range
2.5 – 11.5 in-lbs
11 – 29 in-lbs
Ergonomic Preset Torque Screwdrivers
u Recommended for torquing lower punch retainer screws
u Quick-release bit holder for insert and power bits
u ± 6% EN ISO 6789 accuracy
u 1
⁄4" bits DIN 3126-C 6, 3 and E 6, 3
Part No.
SU 0010
Item Description
Adjustable Torque Screwdriver
Range
7 – 36 in-lbs
85
Torque Wrenches
T-Handle Torque Wrenches 3
⁄8" Drive
Part No.
SU 0186
SU 0175
SU 0187
SU 0177
SU 0176
SU 0178
SU 0179
SU 0181
Ft-lbs
7.38
10
11.06
12
13
14
15
20
T-Handle Torque Wrenches 1
⁄4" Drive
Critical for properly torquing upper punch
key screws and multiple-tip tooling assemblies.
Part No.
SU 0200
SU 0201
SU 0202
In-lbs
8.9
16.5
37.4
Nm
1.0
1.86
4.22
For Use With
Silver* M3 Punch Key Screws
Black** M3 Punch Key Screws or
Silver* M4 Punch Key Screws
Black** M4 Multi-Tip Cap Assembly
*Silver screws are made of stainless steel.
**Black screws are made of carbon steel.
Preset Torque Wrenches
Improperly torqued dies can crack, split or “pop-up” resulting in damage to the feed frame and tooling.
This can potentially create thousands of dollars worth of repair costs, unsafe working conditions, unwanted
downtime and a significant reduction in product output. Using preset torque wrenches will ensure dies
are torqued to the exact specifications listed in the tablet press manual.
L-Handle Torque Wrenches 1
⁄2" Drive with “Click” Design
Click-type wrenches are a must to achieve specified torque.
A distinct “click” is felt and heard when proper torque is reached.
u Mandatory for tightening all types of die lock screws
u Re-calibrate in-house with Torque Analyzer (MA 5059)
u Color-coded handle
Part No.
SU 0162
SU 0001
SU 0158
SU 0002
SU 0023
SU 0003
SU 0004
SU 0005
SU 0006
SU 0007
Ft-lbs
7.38
10
11.06
12
13
14
15
20
25
30
Handle Color
Light Green
Light Blue
Maroon
White
Dark Green
Orange
Red
Yellow
Black
Blue
Nm
10
13.56
15
16.27
17.63
18.98
20.34
27.11
33.90
40.67
Nm
10
13.56
15
16.27
17.63
18.98
20.34
27.11
86
Part No.
SU 0085
Item Description
Exacta Plus Digital Torque Wrench – 25 ft-lbs
Exacta® Plus Digital Torque Wrench
The Exacta Plus Digital Torque Wrench communicates with proprietary software to establish and
document proper die lock settings, reducing the possibility of press and tooling damage. Eliminating
die lock torque pressure as a variable allows for more efficient troubleshooting of die failure.
u ± 1% indicated value accuracy from 20 – 100% of capacity in Peak Mode
u CW and CCW testing capabilities
u Verify and maintain proper torque pressures
u Torque system capabilities for die lock torque auditing
u Up to 50 tablet presses with up to 50 die locks per
press can be loaded onto the tool as a single audit route
u Uploaded measurements are stored and archived automatically
and can easily be exported to other programs for statistical analysis
u Included RS-232C Software requires Windows XP Pro or Server 2003
Die Lock Hex Adapters
u 1
⁄2" Drive for use with L-handle torque wrench
u 3
⁄8" Drive for use with T-handle torque wrench
u 1
⁄4" Drive for use with torque screwdriver
u 1
⁄4" Drive for use with Manesty lower punch retainer screws
Part No.
SU 0008
SU 0009
SU 0015
SU 0016
SU 0052
Drive Size
1
⁄2"
1
⁄2"
3
⁄8"
3
⁄8"
1
⁄4"
Adapter Size
5
⁄16"
3
⁄8"
5
⁄16"
3
⁄8"
1
⁄4"
Digital Torque Wrench & Hex Adapters
87
Analog Torque Wrench Analyzers with Adapters
Torque wrenches in regular use need periodic verification
to ensure accuracy. Torque Analyzers accurately confirm
torque settings (lbs only). Required adapters included.
u ± 2% indicated value accuracy from 20 – 100% of capacity
u Graduated dial displays CW or CCW torque value
u Compatible with ALL torque wrenches
u In-lb analyzer confirms torque settings up to 75 in-lbs
u Ft-lb analyzer confirms torque settings up to 50 ft-lbs
Part No.
MA 5059
SU 0054
SU 0055
MA 5159
SU 0056
Item Description
Ft-lb Torque Analyzer (1
⁄2" Drive)
1
⁄2" to 1
⁄2" Adapter
1
⁄2" to 3
⁄8" Adapter
In-lb Torque Analyzer (1
⁄4" Drive)
1
⁄4" to 1
⁄4" Adapter
VeriTorq® Digital Torque Analyzers
The VeriTorq Analyzer quickly verifies proper torque settings
for click-type and camover torque wrenches and screwdrivers.
Proper torque settings prevent potential press and tooling
damage and reduce downtime.
u Meets or exceeds ASME B 107.24M and ISO 6789
u ± 1% indicated value accuracy from 10 – 100% of capacity
u CW and CCW testing capabilities
u 3 operating modes: Track, Peak and Initial Peak
u Units of measurement: English and Metric
u NIST-traceable long-form certification
u Serial port for immediate or batch data transfer
u Integral “L” mounting bracket
u Storage case and 120 VAC power supply
Part No.
MA 5161
MA 5160
Item Description
VeriTorq Digital Torque Analyzer (50 in-lbs)
VeriTorq Digital Torque Analyzer (80 ft-lbs)
Torque Analyzers
88
Press Set-up Tools
Tight Punch Removal Tools
u The safest, most effective way to remove tight punches
u Eliminates punch and turret damage
Part No.
SU 0126
SU 0128
SU 0130
SU 0132
Barrel Dia
0.75"
1.0"
1.25"
1.125 – 1.50"
Part No.
SU 0070
SU 0072
Hex Size
5
⁄16"
3
⁄8"
Die Lock T-Handle Wrenches
Use to install die locks prior to torquing.
Also use for die lock removal.
Die Driving Rods with Replaceable Composite Tips
Prevent damage to dies and die pockets by using
Natoli Die Driving Rods with replaceable composite tips.
Throw away your brass and steel die driving rods.
They may cause press and/or product contamination.
u Mandatory for use with carbide and ceramic-lined dies
u Replacement tips can be purchased individually
u Custom sizes available upon request
Part No.
SU 0011
SU 0012
SU 0013
SU 0014
SU 0021
Punch Barrel Dia
0.75"
1.0"
1.125"
1.25"
0.983"
Replacement Tips
SU 0017
SU 0018
SU 0019
SU 0020
SU 0018
89
Press Set-up Tools
Die Insertion Rings
u Decreases set-up time with faster die insertion
u Ensures vertical alignment of die to die pocket
u Reduces die pocket damage by eliminating shaving
of die pocket wall due to improperly inserted dies
Part No.
SU 0025
SU 0027
SU 0029
SU 0030
SU 0031
SU 0033
SU 0035
SU 0037
Inside Dia
0.945"
1.1875"
1.312"
1.3786"
1.50"
1.50"
1.62"
2.0"
Part No.
SU 0041
SU 0043
SU 0045
SU 0047
SU 0049
SU 0051
SU 0053
SU 0036
Dia
0.945"
1.1875"
1.312"
1.50"
1.50"
1.623"
2.0"
2.124"
Die Seat Cleaner Tools
u Cleans hard-to-reach die pocket corners
u Essential for properly seating dies
Part No.
SU 7725
SU 7726
SU 7727
SU 7728
SU 7729
SU 7730
SU 7731
Application
BD-1 “BB”
BD-2 “B”
BD-3 “D”
BD-4 “DS3”
BD-5 “533/328-45”
BD-6 “533/328-33”
BD-7 “DD2-23”
Blank Dies
Use to block die pockets in unused stations.
u Required to run a partial set of tooling
Height
0.775"
0.775"
1.25"
0.892"
0.837"
1.25"
1.25"
1.125"
Depth
0.875"
0.875"
1.50"
0.937"
1.25"
1.50"
1.125"
1.50"
Size
0.945 x 0.875"
1.875 x 0.875"
1.50 x 0.9375"
2.0 x 1.25"
1.3125 x 1.50"
1.6245 x 1.50"
2.125 x 1.50"
Improperly inserted die
90
Press Set-up Tools
Precision Straight Edge
Properly set feed frame platforms to ensure proper clearance.
u Constructed of tool steel
u Single beveled edge
Precision Feeler Gauges
Reduce product loss by accurately
setting feeders with precision feeler gauges.
u Each leaf is marked with a decimal range of 0.0015 – 0.025"
u Each leaf is marked with a metric range of 0.038 – 0.610mm
u Constructed of hardened and tempered steel
Flexible Machinists Stainless Steel Scales
Use to visually measure in graduations of 32nds or 64ths.
u Decimal equivalents listed on back of scale
u Includes adjustable steel depth/height gauge
Part No.
SU 0170
SU 0156
Size
31
⁄4"
12"
Part No.
SU 0182
SU 0183
Size
6"
12"
Telescoping Inspection Mirrors
The perfect tool for inspecting hard-to-see angles.
The telescoping handle reaches from a range of 16 – 34".
The mirror is shatterproof. A protective bag is included.
Part No.
IN 7542
IN 7543
Item Description
Oblong Telescoping Inspection Mirror
Round Telescoping Inspection Mirror
Part No.
SU 0136
Size
12 x 113
⁄32 x 11
⁄64"
91
Turret Guide Cleaning Brushes
Turret Guide Cleaning Brushes
Natoli's line of custom pharmaceutical-grade brushes feature high-density, ultra-stiff 612 nylon
bristles and are heat and abrasion resistant. These brushes are available exclusively through Natoli.
Ultra-Stiff Nylon Bristle Brushes
Excellent for proper punch guide cleaning.
u 12" Spiral tube brush (with loop end)
Part No.
SU 0100
SU 0101
SU 0102
SU 0103
SU 0104
SU 0105
SU 0106
Brush Dia
0.945"
1.187"
1.312"
1.500"
1.625"
2.000"
2.125"
Part No.
SU 0058
SU 0060
SU 0062
SU 0064
SU 0066
Brush Dia
3
⁄4"
1"
11
⁄8"
11
⁄4"
15
⁄16"
Die Pocket Side-Action Cleaning Brushes
Use to clean die pockets to ensure accurate die seating.
u 12" Spiral tube brush (no loop)
Steel Brush Holder
u Use in pneumatic or electric drill chucks
Part No.
SU 0121
Item Description
Reusable Brush Holder
Size
33
⁄8 x1
⁄4"
Right Angle Pneumatic Drill
u Use with ultra-stiff nylon brushes to quickly and
effectively clean die bores, turrets and punch guides
Part No.
SU 0069
Item Description
Right Angle Pneumatic Drill
Size
3
⁄8" ID air hose
Brushes not included
92
Dust Cups & Bellows
Natoli Dust Cups and Bellows
Natoli Dust Cups and Bellows are made with pharmaceutical-grade materials, which are
selected to meet specific requirements for stability, wear-resistance, cleaning and flexibility.
u Prevents lubricant contamination and black specks on tablets
Part No.
SU 2500
SU 2501
SU 2502
SU 2503
SU 2504
Size
1M
1
2
3
4
Standard (Clear)
Part No.
SU 2496
SU 2497
SU 2498
SU 2499
Size
1
2
3
4
Standard (Orange)
Barrel-Style (Clear)
Part No.
SU 2506
SU 2507
Size
Fits on 3
⁄4" barrel
Fits on 1" barrel
Part No.
SU 2493
SU 2494
Size
Fits on 3
⁄4" barrel
Fits on 1" barrel
Barrel-Style (Orange)
Major Dia
0.950"
1.000"
1.212"
1.349"
1.748"
Major Dia
0.941"
1.212"
1.349"
1.748"
Standard
Dust Cup
Barrel-Style
Dust Cup
Overall Length
"B" Type = 1.75"
"D" Type = 2.1875"
Outside Diameter
"B" Type = 1.125"
"D" Type = 1.3125"
Inside Diameter
"B" Type = 0.5625"
"D" Type = 0.8125
Barrel-Style vs. Standard Dust Cups
Standard Dust Cups require manually cutting out a hole using the upper punch,
and then fitting the dust cup to the upper punch tip.
Barrel-Style Dust Cups come with pre-cut holes and fit directly on the punch
barrel. They can be used with or without upper punch dust cup grooves.
Natoli Silicone Bellows
Eliminates dust on punch barrels, reducing
friction and enhancing lubrication performance.
Part No.
SU 2511
SU 2513
Type
“B”
“D”
Bellow
93
Dust Cup Installation Instructions
*Barrel-Style Dust Cups can be used on punches with or without upper punch dust cup grooves.
94
Punch Replacement Keys
Fixed Parallel Keys (Feather Keys)
u Specify thread size when ordering
Key Size
3
⁄16 x 1"
3
⁄16 x 11
⁄4"
3
⁄16 x 11
⁄2"
3
⁄16 x 13
⁄8"
1
⁄4 x 11
⁄4"
3
⁄16 x 1"
3
⁄16 x 11
⁄4"
3
⁄16 x 11
⁄2"
3
⁄16 x 13
⁄8"
1
⁄4 x 11
⁄4"
Part No.
MA 6066
MA 6068
MA 6072
MA 6070
MA 6151
MA 6047
MA 6048
MA 6049
MA 6152
MA 6153
Thread Size
#4-40
#4-40
#4-40
#4-40
#6-32
M3 x 0.5"
M3 x 0.5"
M3 x 0.5"
M3 x 0.5"
M4 x 0.7"
Key Screws
Screw Length
1
⁄2"
3
⁄4"
5
⁄8"
7
⁄8"
1"
11
⁄8"
12mm
16mm
20mm
25mm
25mm
30mm
Part No.
MA 6201
MA 6202
MA 6203
MA 6204
MA 6205
MA 6206
MA 6207
MA 6208
MA 6209
MA 6210
MA 6211
MA 6212
Thread Size
#4-40
#4-40
#4-40
#4-40
#4-40
#6-32
M3 x 0.5"
M3 x 0.5"
M3 x 0.5"
M3 x 0.5"
M4 x 0.7"
M4 x 0.7"
Hi-Pro Screw-In Keys
u Specify thread size when ordering
Key Size
3
⁄16 x 3
⁄4"
1
⁄4 x 1"
3
⁄16 x 3
⁄4"
1
⁄4 x 1"
Part No.
MA 6050
MA 6054
MA 6155
MA 6156
Thread Size
#4-40
#6-32
M3 x 0.5"
M4 x 0.7"
Punch Replacement Keys
Periodically replace keys to ensure proper alignment of special shape punches.
u Worn keys can damage punches and turrets, causing expensive repairs and downtime
Part No.
MA 6056
MA 6058
MA 6060
MA 6062
Width x Length
3
⁄16 x 3
⁄4"
3
⁄16 x 1"
1
⁄4 x 1"
5
⁄16 x 1"
Hi-Pro Press-In Keys
u No threaded hole
Press Set-Up Toolboxes
Tablet Press Set-Up Toolboxes
Each toolbox includes all the necessary tools and accessories for proper press set-up.
u All items in the toolbox are also available for purchase individually
u Toolboxes are customized for order by machine type and number of stations
u Toolbox constructed of durable, molded plastic
u Custom toolboxes are available for special or modified tablet presses
Part No.
SU 0240
SU 0241
SU 0242
SU 0243
SU 0244
SU 0245
SU 0246
SU 0247
SU 0248
SU 0249
SU 0250
SU 0251
SU 0252
SU 0253
SU 0254
SU 0255
SU 0256
SU 0257
SU 0141
Press Set-up Toolbox for
Cadmach “BB”
Cadmach “D”
Fette “B”
Fette “BB”
Fette “D”
Kikusui “B”
Korsch “B”
Manesty “B”
Manesty “BB”
Manesty “D”
Stokes “B”
Stokes “BB” or Natoli NP-100-45
Stokes “D” or Natoli NP-200
Stokes “Premier”
Piccola “B”
Piccola 11-Station
Courtoy “D” or Piccola 8-Station
CPT Stealth 30-Station
Special Order Press Set-up Toolbox
*Optional (Manesty Presses Only)
**Manesty Presses Only
Toolboxes Include
u 12" Precision Straight Edge
u 2 Punch Guide Cleaning Brushes
u 2 Die Pocket Side-Action Brushes
u Adjustable Torque Screwdriver*
u Preset Torque Wrench
u Die Insertion Ring
u Die Seat Cleaner Tool
u Hex Socket Adapter
u Die Lock T-Handle
u Feeler Gauge
u Die Driving Rod with 2 replacement tips
u Tight Punch Removal Tool
u Punch Guide Seal Installation Tool**
u Dial Indicator with Magnetic Base
for checking die table runout
95
96
Overload and Strain Gauge Calibration Kit
Overload and Strain Gauge Calibration Kit
Use to accurately calibrate overload and strain gauge systems to prevent tool and press damage.
u NIST certified (Certificate of Calibration available upon request)
u Complete kit does not include calibration punches (they must be ordered separately)
u Load cell verifies tonnage gauge values are accurate
u Periodically confirming gauge values will reduce potential press and tool damage
u Kit includes protective storage case
Part No.
IN 7760
IN 7761
SU 0146
Item Description
Load Cell Indicator – NIST certified
Load Cell (0 – 10 tons) – NIST certified
Replacement Storage Case with foam insert
Replacement Items
Part No.
IN 7759
Item Description
Overload and Strain Gauge Calibration Kit
Part No.
IN 7762
IN 7763
IN 7764
IN 7765
IN 7768
IN 7769
IN 7775
IN 7774
IN 7780
Item Description
“B” Lower
“B” Upper
“D” Lower
“D” Upper
EU “B” Lower
EU “B” Upper
EU “D” Lower
EU “D” Upper
Special Order
Overload Calibration Punches
Natoli catalog 2007
Natoli catalog 2007
Natoli catalog 2007
Natoli catalog 2007
Natoli catalog 2007
Natoli catalog 2007
Natoli catalog 2007
Natoli catalog 2007
Natoli catalog 2007
Natoli catalog 2007
Natoli catalog 2007
Natoli catalog 2007
Natoli catalog 2007
Natoli catalog 2007
Natoli catalog 2007
Natoli catalog 2007
Natoli catalog 2007
Natoli catalog 2007
Natoli catalog 2007
Natoli catalog 2007
Natoli catalog 2007
Natoli catalog 2007
Natoli catalog 2007
Natoli catalog 2007
Natoli catalog 2007
Natoli catalog 2007
Natoli catalog 2007
Natoli catalog 2007
Natoli catalog 2007
Natoli catalog 2007
Natoli catalog 2007
Natoli catalog 2007
Natoli catalog 2007
Natoli catalog 2007
Natoli catalog 2007
Natoli catalog 2007
Natoli catalog 2007
Natoli catalog 2007
Natoli catalog 2007
Natoli catalog 2007
Natoli catalog 2007
Natoli catalog 2007
Natoli catalog 2007
Natoli catalog 2007
Natoli catalog 2007
Natoli catalog 2007
Natoli catalog 2007
Natoli catalog 2007
Natoli catalog 2007
Natoli catalog 2007
Natoli catalog 2007
Natoli catalog 2007
Natoli catalog 2007
Natoli catalog 2007
Natoli catalog 2007
Natoli catalog 2007

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Natoli catalog 2007

  • 1. 1 Natoli Engineering, founded in 1973, is the primary source of tablet compression tooling, presses, parts, accessories and hands-on training for hundreds of pharmaceutical, nutritional, confectionary and industrial tablet manufacturers throughout the world. Natoli has created this catalog in support of the tablet compression industy. The color-coded sections are filled with an assortment of quality products to meet a variety of set-up, inspection and maintenance needs. Please reference the index located in the back of the catalog to locate specific items. Orders of any size and type are welcome, including special requests and custom requirements. All of the products listed in this catalog are available for shipment worldwide. No matter what your tablet compression needs are, we look forward to helping your business succeed. Natoli Engineering... You demand. We deliver.
  • 2. 2
  • 3. 3
  • 4.
  • 5. Implementing a routine cleaning program will help maximize the longevity of your compression tooling and parts while ensuring peak tablet press performance and consistent tablet quality. Natoli stocks everything from simple, efficient tabletop ultrasonic cleaners to highly advanced, robot-automated ultrasonic cleaning systems. Natoli also provides an assortment of chemical solutions for a variety of cleaning applications, both manual and automated, including encapsulating, mixing and blending equipment, machine parts and more.
  • 6. 6 The Optimum Console The Optimum Console is a versatile, cost-effective ultrasonic cleaning system specifically designed for cleaning tablet compression tooling or industrial components. Each console is available in either a three or four-station design. The Optimum Console is user-friendly and manually operated. An optional Automated Rigibot Transport System is also available. Deionized water is recommended for wash and rinse tanks. Electrical requirements (Console only): 240V, 60Hz, 3-Phase Features u Tanks constructed of 316-series stainless steel u High-intensity heated ultrasonic wash u Heated ultrasonic rinse u 2-stage reverse-flow cascade rinse with spray-over immersion u Highly efficient recirculating hot-air dryer u Filtered recirculation with overflow to remove oils and contaminants u Sliding dryer cover u Easy-access power box and operator controls Part No. MA 6067 MA 6167 MA 6065 MA 6165 Item Description (specify electrical requirements) 3-Station Optimum Console (Wash, Rinse and Dry) 3-Station Optimum Console with Automated Rigibot Transport System 4-Station Optimum Console (Wash, Rinse, Rinse and Dry) 4-Station Optimum Console with Automated Rigibot Transport System Ultrasonic Optimum Console™ Abbreviations Key u USDA = US Department of Agriculture u CE = Certified for European Standards u LCD = Liquid Crystal Display u V = Volt u mm = Millimeter u Hz = Hertz u ml = Milliliter u g = Gram u L = Liter u oz = Ounce u ˚F = Degrees Fahrenheit
  • 7. Automated Rigibot Transport System The optional Automated Rigibot Transport System is controlled by an intuitive color touch screen, which directs all the parameters and functions of the Optimum Console for customized cleaning. Electrical requirements for Optimum Console with Rigibot: 480V, 60Hz, 3-Phase Features u Reduces need for operator handling u Eliminates tool damage u Cleans tools consistently u Tracks multiple process programs u Provides process data for off-line analysis u Validation package available u Customize to fit new or existing console u Optional Automation Interface Part No. MA 5098 Item Description Automated Rigibot Transport System Optimum Console Options Item Description Auto-Fill Wash Auto-Rust Inhibitor for rinse tank Stainless Steel Sanitary Plumbing HEPA Filter for dryer system Ultrasonic Console Generator Part No. MA 6163 MA 6162 MA 6161 MA 6160 MA 6158 Accessories (See Page 9) Item Description Stainless Steel Punch Tray for “B” Tooling Stainless Steel Punch Tray for “D” Tooling General Purpose Basket with cover Quick-Release Handle Adapters for “B” Tooling Tray Quick-Release Handle Adapters for “D” Tooling Tray Part No. MA 5082 MA 5084 MA 5115 MA 7003 MA 7004 7 Automated Rigibot™ Transport System
  • 8. 8 Tabletop Ultrasonic Units Tabletop Ultrasonic Units Tabletop Ultrasonic Units provide an effective and efficient method for cleaning compression tooling and parts. The ultrasonic source delivers alternating phases of low and high pressure to ensure uniform cleaning consistency. Tabletop units are available with either a digital or analog timer. All units are available in both 115 and 220V configurations. A cleaning basket is included with each unit. Units are CE approved. Deionized water is recommended for ultrasonic cleaning. Interior Tank Dimensions (L x W x H) 5.75 Gallon Tank (21.8L): 19.5 x 11.5 x 6" (495 x 292 x 152mm) 7.75 Gallon Tank (29.3L): 19.5 x 11.5 x 8" (495 x 292 x 203mm) Exterior Tank Dimensions (L x W x H) 5.75 Gallon Tank (21.8L): 20.375 x 12.125 x 13" (518 x 309 x 330mm) 7.75 Gallon Tank (29.3L): 20.375 x 12.125 x 15" (518 x 309 x 381mm) Digital Units Analog Units Part No. MA 6005 MA 6006 MA 6089 MA 6088 Capacity 5.75 Gallons (21.8L) 5.75 Gallons (21.8L) 7.75 Gallons (29.3L) 7.75 Gallons (29.3L) Voltage 115 220 115 220 Part No. MA 6007 MA 6008 MA 6090 MA 6091 Capacity 5.75 Gallons (21.8L) 5.75 Gallons (21.8L) 7.75 Gallons (29.3L) 7.75 Gallons (29.3L) Voltage 115 220 115 220 Digital Immersion Thermometer A must to prevent damage and discoloration of punches and dies. Natoli advises testing the water temperature in your ultrasonic cleaning units before every use. For optimum cleaning conditions, use a water temperature of 115 – 125˚F. Never exceed 150˚F. Part No. MA 5110 Item Description Digital Immersion Thermometer Features u Accuracy of ± 2% u 6" stainless steel stem u 3.5" LCD u Protective sleeve
  • 9. 9 Ultrasonic Trays & Basket Stainless Steel Tooling Tray Save time, reduce handling and prevent tool damage with the Natoli Stainless Steel Tooling Tray. The tray is designed with folding handles and rubber-tipped legs for use in the Optimum Console™ and Tabletop Ultrasonic Units. The tray provides secure handling of punches and dies from the tablet press to the cleaning system to the storage shelf. For maximum efficiency, the Natoli Stainless Steel Tray is designed to replace the plastic insert tray in the Remcon Plastic Storage Box. Quick-Release Handle Adapters Required to stabilize tray handles to accomodate the Stainless Steel Tooling Tray in the Optimum Console equipped with the Rigibot™ Transport System. u Compatible with all ultrasonic cleaners Part No. MA 7003 MA 7004 Item Description Adapters for “B” Tooling Tray Adapters for “D” Tooling Tray Item Description General Purpose Basket with cover General Purpose Basket (no cover) Cover for General Purpose Basket Part No. MA 5115 MA 5116 MA 5117 Stainless Steel General Purpose Basket u Use to clean parts in ultrasonic cleaners u Perforated cover secures buoyant items u Folding handles and plastic feet Basket Dimensions (L x W x H) 16 x 10 x 4.125" (406 x 253 x 106mm) Part No. MA 5082 MA 5084 MA 5100 Item Description Tray for “B” Tooling Tray for “D” Tooling Replacement Tips for Punch Tray Features u Storage capacity is equivalent to plastic tray in tooling storage box (see page 114) u Reduces tool damage from mishandling Exterior Dimensions (L x W x H) 17 x 10 x 5" (432 x 254 x 127mm)
  • 10. 10 3-Piece Brushed Stainless Steel Cleaning Set Item Description 3-Piece Brushed Stainless Steel Cleaning Set Ultrasonic Cleaning Unit Ultrasonic Rinsing Unit Hot-Air Drying Unit Part No. MA 7540 MA 7543 MA 7541 MA 7542 Optional Chem-Crest® Chemicals Item Description Chem-Crest 25 General Purpose Cleaning Additive (1 Gallon / 3.8L) Chem-Crest 77G Rinse Additive and Corrosion Inhibitor (1 Gallon / 3.8L) Chem-Crest 14 Stainless Steel Exterior Cleaner (1 Gallon / 3.8L) Part No. MA 6023 MA 6036 MA 6035 Optional Accessories Item Description Stainless Steel Punch Tray for “B” Tooling Stainless Steel Punch Tray for “D” Tooling General Purpose Basket with cover Part No. MA 5082 MA 5084 MA 5115 3-Piece Brushed Stainless Steel Cleaning/Rinsing/Drying Set The Ultrasonic Cleaning, Rinsing and Hot-Air Drying Units provide the ideal method for cleaning, rinsing and drying compression tooling and parts. The set is designed for side-by-side positioning to ease the transfer of tooling and parts from unit-to-unit. Units are also available for purchase individually. Deionized water is recommended for Ultrasonic Cleaning and Rinsing Units. Exterior Dimensions (L x W x H) 23.75 x 15 x 37" (603 x 381 x 940mm) Drying Unit Features u 115V, 15 amp, 50/60Hz u Updraft heat circulation u Side-slotted draft vents Ultrasonic Cleaning and Rinsing Unit Features u 115V, 15 amp, 50/60Hz u Sensor detects fluid level and temperature u Dual-filter system u Continuous circulation u Digital preset heating units u 60 minute timer u Easy-access drain handle Stainless Steel Cleaning Units
  • 11. 11 Stainless Steel Cleaning Units MA 7543 Ultrasonic Cleaning Unit MA 7542 Hot-Air Drying Unit MA 7541 Ultrasonic Rinsing Unit Interior View
  • 12. 12 Abbreviations Key u GP = General Purpose u MP = Multi-Purpose u BC = Buffing Compound u HD = Heavy-Duty Ultrasonic Cleaning Solutions Chem-Crest® 25 An aqueous GP, HD, biodegradable, non-ammoniated alkaline cleaner. u Use in ultrasonic cleaning systems to rapidly and effectively remove light oils, greases, fingerprints, particulates and more u Safe on aluminum, magnesium, stainless steel, glass, plastics, ceramics, copper and brass Part No. MA 6023 Item Description 1 Gallon (3.8L) Concentrate Chem-Crest® 211 A MP, HD, biodegradable, phosphate-free, concentrated alkaline cleaner. u Use in ultrasonic cleaning systems to rapidly and effectively remove airborne contaminants, heavy oils, greases, fingerprints, lubricants, ceramic dust, light buffing and lapping compounds, light silicone oils and ink u Safe on cast-iron, steel, brass, aluminum, copper, beryllium, stainless steel, glass, plastics and ceramics Part No. MA 6024 Item Description 1 Gallon (3.8L) Concentrate Chem-Crest® 77G This rinse additive provides protection from rust and corrosion during rinsing and air drying applications. u Ideal for cleaning tooling prior to long-term storage u Do not use on aluminum or zinc Part No. MA 6036 Item Description 1 Gallon (3.8L) Concentrate
  • 13. Cloverleaf GP-93 For use with mechanical cleaning devices, automatic scrubbers, soak tanks, steam cleaning applications or for general spray cleaning purposes. u USDA Category A1 u Spontaneous emulsifier (For industrial use only) Part No. MA 6038 Item Description 1 Gallon (3.8L) Concentrate (Case of 4) Steris DA-7645® For use as a GP cleaner or as a detergent additive. u USDA Category A1 u Ideal for cleaning tablet presses and tooling u Easily removes a broad variety of contaminants u Highly effective in low-energy, agitated immersion systems and in manual cleaning applications Part No. MA 6055 Item Description 5 Gallon (18.9L) Concentrate Branson GP This biodegradable, alkaline cleaner easily removes general soils, fingerprints, dust, packaging particulates, light oils and greases from components in general manufacturing areas, instrument shops, telecommunications applications and other light industrial manufacturing and fabricating facilities. Part No. MA 6031 Item Description 1 ⁄4 Gallon (1L) Concentrate Branson BC This biodegradable, phosphate-free cleaner is a blend of non-ionic surfactants, detergents and emulsifiers designed to remove the most difficult buffing compounds and polishing agents. This non-viscous liquid rapidly removes tripoli, rouge, lime, diamond tripoli, etc. from buffed components. It rinses quickly and easily. Part No. MA 6033 Item Description 1 Gallon (3.8L) Concentrate 13 Ultrasonic Cleaning Solutions
  • 14. 14 Lint-Free Cleaning Cloths Solvent-resistant, MP, HD cleaning cloths work well in a variety of cleaning situations. u Quickly absorbs liquids, oils and greases u Stays strong, even when wet u Size of each cloth is 16.5 x 15" Part No. MA 6018 Item Description Pack of 140 cloths Cleaning Cloth Dispenser The ideal way to store cleaning cloths. u Keeps cloths contaminant free u One sheet dispensing reduces waste u 16.25 x 7.75 x 8.75" (413 x 197 x 222mm) Part No. MA 6053 Item Description Cleaning Cloth Dispenser Citrol Degreaser Orange-scented Citrol is a MP, concentrated citrus degreaser which is capable of removing the most stubborn stains and spills. u Recommended for ALL applications below the compression zone u USDA approved for nonfood contact surfaces u Biodegradable and environmentally safe u Great alternative to petroleum solvents Part No. SU 2535 Item Description 16 oz (454g) aerosol can Cleaning Products Aerosol Stainless Steel Cleaner Specially formulated to clean, polish and protect stainless steel. u Repels dirt, grease and fingerprints u Recommended for use on nonfood contact surfaces u Contains no hazardous chlorinated solvents Part No. MA 6037 Item Description 16 oz (454g) aerosol can
  • 15. 15 Notes ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________
  • 16.
  • 17. Designing a clean, well-organized tablet compression room with equipment that meets FDA and cGMP standards can be a time-consuming process. Fortunately, Natoli provides a range of useful, sanitary equipment for compression rooms including moisture analyzers, tablet dedusters, metal detectors, infrared laser thermometers and more.
  • 18. 18 Metal Detection Systems Abbreviations Key u CE = Certified for European Standards u cGMP = Current Good Manufacturing Practices u CSA = Canadian Standards Association u UL = Underwriters Laboratories u FDA = Food and Drug Administration u NIST = National Institute of Standards and Technology u TPM/TPH = Tablets Per Minute/Tablets Per Hour u DSP = Digital Signal Processing u AFS = Automatic Feed System u CFR = Code of Federal Regulations u CFM = Cubic Feet per Minute Circular Gravity Feed Metal Detection System The Circular Gravity Feed Metal Detection System inspects free-flowing tablets, capsules, powders, granules, pellets, candies and other various solids. It utilizes the latest in DSP technology to deliver the highest level of metal detection currently available. It features a comprehensive, self-diagnostic system that monitors performance for potential circuitry changes. It is capable of sensing the position and speed of the reject gate. A multi-level password security system limits access to critical settings. Exterior Dimensions (L x W x H) 33 x 27 x 36" (826 x 686 x 918mm) u PCB = Printed Circuit Board u V = Volt u VAC = Volts Alternating Current u VDC = Volts Direct Current u Hz = Hertz u kW = Kilowatt u PSI = Pounds per Square Inch u dia = Diameter u mm = Millimeter u ˚C/˚F = Degrees Celsius/Fahrenheit u LCD = Liquid Crystal Display Optional Certifications u IQ/OQ paperwork (Instrument Qualifications) u Full product calibration or validation Features u 21CFR Part 11 Compliant u Automatically rejects contaminated products u AuditCheck™ validation u Straight through flow design u 3, 6 and 8" apertures (dia of fill pipe) u Adjustable sensitivity u Freestanding or ceiling suspended u Stainless steel construction u 2-year warranty on parts and labor Requirements u 85 – 260VAC (single-phase + ground) u 47 – 70Hz (35 watts max) u Air supply: 5.5 bar (80 PSI)
  • 19. 19 Circular Gravity Feed Metal Detection Systems Metal Detection Systems Available Options Item Description IQ/OQ Paperwork Calibration Package Validation Package Slide Test Ball Retrieval System (3" aperture dia) Slide Test Ball Retrieval System (6" aperture dia) Slide Test Ball Retrieval System (8" aperture dia) Anti-Static Product Tube Alarm/Fault Output Package (Beacon Lights and Horn) Stainless Steel Floor Stand 2.5" Zinc-Plated Casters 3" Stainless Steel Casters Flange on Divert Valve Reject Port (Mounting Flange) Dual-Frequency AFS Technology Explosion-Proof Solenoid (Includes ratings for search head) (Class 2, Division 2, Group F and G) Replacement Standard Product Tube Replacement Anti-Static Product Tube Reject Air Cylinder (Paddle for gate) (3" aperture dia) Reject Air Cylinder (Paddle for gate) (6" aperture dia) Reject Air Cylinder (Paddle for gate) (8" aperture dia) Test Sphere 3-Ball Set (Ferrous, non-ferrous and stainless steel) Main Terminal Fuses (1 amp, 250V) Replacement Product Manual Replacement Control Panel Part No. LE 0326 LE 0327 LE 0328 LE 0297 LE 0298 LE 0299 LE 0300 LE 0301 LE 0302 LE 0303 LE 0304 LE 0305 LE 0306 LE 0307 LE 0308 LE 0309 LE 0310 LE 0311 LE 0312 LE 0313 LE 0282 LE 0314 LE 0315 Part No. LE 0320 LE 0321 LE 0322 Item Description Circular Gravity Feed Metal Detector Circular Gravity Feed Metal Detector Circular Gravity Feed Metal Detector Aperture Dia 3" (76mm) 6" (152mm) 8" (203mm)
  • 20. 20 Metal Detection Systems Pharmaceutical Metal Detector The DSP Pharmaceutical Metal Detector is a superior quality-assurance tool that meets cGMP standards as well as FDA requirements for production validation. It offers the highest standards of sensitivity, making it one of the most advanced quality-control systems available. Designed exclusively for the pharmaceutical industry, this system offers the option of full validation at an economical price. The patented AuditCheck™ validation tool ensures consistent sensitivity without the need for manual testing. This system utilizes QuadraCoil™ technology, which leads to increased spherical sensitivity levels of up to 20%. The cGMP-compliant design eliminates exposed cables and pneumatic pipes. The unit is available with three different aperture sizes to ensure proper product throughput. Exterior Dimensions (L x W x H) 28 x 27 x 50 – 58" (711 x 686 x 1270 – 1473mm) Features u 21CFR Part 11 Compliant u High throughput rates (5,000+ TPM) u 40-product memory u Fail-safe rejection mechanism u Digital controls and processing u AuditCheck validation u QuadraCoil technology u Access restriction code u Mobile design u Quick-adjust height and angle u Stainless steel construction u 2-year warranty on parts and labor Requirements u 85 – 260VAC (single-phase + ground) u 47 – 70Hz (35 watts max) u Air supply: 5.5 bar (80 PSI) u 5 relays (2 optional solid-state relays) u 250VAC (1 amp max); 50VDC (1 amp max)
  • 21. 21 Available Options Item Description IQ/OQ Paperwork Calibration Package Validation Package DSPNET™ Windows Software (Monitors metal detector) (Includes black box for connecting a PC and up to 32 DSP Metal Detectors) Reject Confirmation Traceability Certificates for test sample sizes Dual-Frequency AFS Technology Communication Package with sockets and connectors (Includes RS-485 and printer ports) Spare Power Supply PCB Spare Control Panel Product Chute (2.8 x 0.8" aperture size) Product Chute (3.9 x 1.0" aperture size) Product Chute (5.9 x 1.4" aperture size) 2.5" Zinc-Plated Casters 3" Stainless Steel Casters Replacement Product Manual Main Terminal Fuses (1 amp, 250V) Test Samples (Disc or credit card style) Part No. LE 0280 LE 0277 LE 0290 LE 0289 LE 0288 LE 0287 LE 0286 LE 0285 LE 0279 LE 0278 LE 0334 LE 0335 LE 0336 LE 0303 LE 0304 LE 0283 LE 0282 LE 0281 Part No. LE 0291 LE 0292 LE 0293 Item Description DSP Pharmaceutical Metal Detector DSP Pharmaceutical Metal Detector DSP Pharmaceutical Metal Detector Aperture (W x H) 2.8 x 0.8" (70 x 20mm) 3.9 x 1.0" (100 x 25mm) 5.9 x 1.4" (150 x 35mm) Metal Detection Systems Pharmaceutical Metal Detectors
  • 22. 22 Tablet Dedusters Stainless Steel Tablet Dedusters Easily remove dust and flashing from tablets with our quiet, adjustable tablet dedusters. cGMP compliant & CE approved. Features u 300-series, electro-polished stainless steel u Variable speed drive and adjustable machine angle u Adjustable height range: 36 – 48" (914 – 1219mm) u Adjustable slope cleaning screen with clear Lexan® cover u Step-style screen ensures correct tablet tumble u Regulated and filtered air manifold u Secondary moisture trap u Base with locking casters Requirements u 110 or 220VAC u 50/60Hz, single-phase u 3 PSI & 24 CFM (clean dry air only) u Vacuum port Part No. SU 0140 SU 0144 SU 0137 SU 0138 SU 0139 SU 0147 Item Description Standard Electric Standard Pneumatic High Volume Pneumatic High Volume Electric Standard Electric High Volume Electric Voltage 110/115 N/A N/A 110/115 220/230 220/230 Max. TPH 180,000 180,000 400,000 400,000 180,000 400,000 Replacement Items for SU 0140* Part No. SU 2631 SU 2632 SU 2633 SU 2634 SU 2635 SU 2636 SU 2637 SU 2638 SU 2639 SU 2640 SU 2641 SU 2642 SU 2643 SU 2644 SU 2645 SU 2646 SU 2647 SU 2648 SU 2649 SU 2650 SU 2651 SU 2652 Item Description Machine Housing Dust Pan Screen Lexan Air Manifold and Cover Infeed Chute Support Vacuum Funnel and Chute Column Bracket Infeed Tube Bracket Infeed Tube Strap Infeed Tube Infeed Chute Drive Motor (110VAC) Drive Motor Controller (110VAC) Air Regulator and Filter Column Locking Lever Column Assembly 5-Leg Base Locking Caster 1 ⁄4" Turn Fasteners (x6) Air Pressure Gauge Drive Motor (240VAC) Drive Motor Controller (240VAC) Optional Accessories Part No. SU 0122 Item Description High Volume Perforated Screen *Contact us for a list of replacement items for alternate models.
  • 23. 23 Stainless Steel Tablet Deduster/Capsule Polisher Natoli offers a combination tablet deduster/capsule polisher with several features and options to allow a variance in dedusting or polishing performance. cGMP compliant & CE approved. Features u 300-series, electro-polished stainless steel u Variable speed drive and adjustable machine angle u Adjustable height range: 43 – 45" (1092 – 1143mm) u Cleaning brush easily removed and replaced u Secondary moisture trap u Base with locking casters Requirements u 115 or 220 VAC u 50/60Hz, single-phase u 3 PSI & 24 CFM (clean dry air only) u Vacuum port Replacement Items Part No. SU 0133 SU 0134 SU 0145 SU 0152 SU 0154 Item Description Clear Lexan® Cover (For viewing dedusting process) Spare Brush (Polishes capsules) 7" Hand Feed Hopper Dual-Brush Driver (Brushes for heavy cleaning) Capsule Eliminator (Broken/empty capsules canister) Optional Accessories Tablet Dedusters Part No. SU 0148 SU 0149 Item Description Tablet Deduster/Capsule Polisher Tablet Deduster/Capsule Polisher Voltage 110/115 220/230 Max. TPH 180,000 180,000 Item Description Air Flow Shaft (Main shaft for brush) Coil Flite (Feeds capsules) Discharge End Baffle (Stops capsules from exiting tube) Infeed Baffle (Keeps capsules in baffle) Brush Lock Rotary Baffle (Includes nylon wear baffle) Brush Lock Rotary Nylon Wear Baffle Part No. SU 2420 SU 2421 SU 2422 SU 2423 SU 2424 SU 2425
  • 24. 24 Tablet Dedusters These tablet dedusters are manufactured to cGMP standards from heavy-gauge stainless steel and are height adjustable to suit any press. The wheel-mounted units are completely portable and have an infinitely variable vibration intensity. The unique adjustable pitch tray maximizes dedusting time and eliminates dead zones. These dedusters disassemble quickly, without tools, enabling comprehensive cleaning with the shortest possible downtime. Features u Adjustable leveling pads to compensate for floor irregularities u Vibrator housing separated from product area u Lifting handle for easy and safe movement Requirements u 50/60Hz, single-phase, < 1 kW u Instrument quality air, < 1 Liter/min u Vacuum/dust extraction connection Tablet Dedusters Part No. SU 2705 SU 2706 Item Description 110V Tablet Deduster 220V Tablet Deduster
  • 25. 25 Tablet Dedusters Drum-Style Tablet Dedusters Features u Durable 300-series stainless steel frame u Adjustable machine height (fits any tablet press) u Control panel contains speed regulation of frequency converter u Tablets turn upside-down automatically when moved to lower filter discs u Tablet diameter range: 0.20 – 0.72" (5.1 x 18.3mm) Exterior Dimensions (W x H) SU 2700: 14 x 36 – 45" (356 x 914 – 1143mm) SU 2701: 20 x 36 – 45" (508 x 914 – 1143mm) Part No. SU 2700 SU 2701 Item Description 110V Tablet Deduster 110V Tablet Deduster Max TPH 550,000 (0.20" tablets) 800,000 (0.20" tablets) SU 2700 SU 2701
  • 26. 2626 Handheld Tablet Hardness Tester Stainless Steel Handheld Tablet Hardness Tester This is the ideal instrument for determining the tablet hardness required during production. Natoli, an OEM dealer, stocks the tester and a complete line of replacement and conversion parts. Tablet Testing Range Max Diameter Max Thickness Standard Hardness Tester 3 ⁄4" 1 ⁄4" Large Tablet Conversion Kit 113 ⁄16" 1 ⁄4" Part No. SU 2495 SU 2491 Item Description Standard Hardness Tester Large Tablet Conversion Kit Replacement Parts Part No. SU 2489 SU 2483 SU 2484 SU 2486 SU 2488 SU 2485 SU 2490 SU 2481 SU 2482 SU 2480 Item Description Anvil Barrel Plunger Cap Loader Nameplate Gland Indicator Standard Spring Large Spring Letter A B C D E F G H K Not shown E D G F A H K B C 3.125" 4.0"
  • 27. 27 Moisture Analyzer MAX® 2000XL Moisture Analyzer The MAX 2000XL high-performance moisture and solids analyzer is a critical troubleshooting tool for determining the proper moisture of a formulation in order to prevent filming, picking, sticking and binding. It is programmable through a user-friendly front panel menu system. The analyzer includes statistical features for accurate and consistent calculation of mean, mean deviation and coefficient of variation for a product sample. Features u Automatic, menu-driven operation u 0.005 – 100% detection range u Linked test options for running multiple memory tests simultaneously u Programmable start and test temperatures from 25 – 275˚C (77 – 527˚F) u Store up to 250 test programs u View and analyze stored data u Security feature restricts access to program and instrument settings u Power input module can be set for 100/120V or 220/240V u UL, CSA and CE approved Exterior Dimensions (W x H x D) 12 x 9 x 24" (300 x 235 x 575mm) Part No. SU 0180 Item Description MAX 2000XL Moisture Analyzer
  • 28. Tablet Thickness Gauges Handheld Digital Thickness Gauge u Zero/ABS u Inch/mm conversion u SPC port u Storage case included Pocket Thickness Gauges A must have item for the tablet press operator. u Storage pouch included Part No. IN 7515 IN 7573 Measuring Range 0 – 0.4" 0 – 10mm Accuracy ± 0.001" ± 0.015mm Throat 0.75" 19.05mm Handheld Dial Thickness Gauges u Storage case included Part No. IN 7517 IN 7500 Measuring Range 0 – 0.4" 0 – 10mm Accuracy ± 0.001" ± 0.015mm Throat 1.18" 29.97mm Part No. IN 7522 Measuring Range 0 – 0.47" 0 – 11.93mm Accuracy ± 0.001" ± 0.015mm Throat 1.18" 29.97mm Digital Quick Mini Gauge u Inch/mm conversion u Zero/ABS u Low battery alarm u Storage case included Part No. IN 7502 Measuring Range 0 – 0.5" 0 – 12mm Accuracy ± 0.001" ± 0.02mm Throat 0.91" 23.11mm Thickness Gauges provide a quick and accurate check of overall tablet thickness. 28
  • 29. 29 Non-Contact Thermometers Infrared Laser Thermometer: One of the most critical tools for a compression room A non-contact infrared laser thermometer is critical for quickly obtaining the temperature of punches and tablets. Use it to determine the temperature zone where tablets may start to film and/or stick to the punch face. This thermometer is highly recommended for troubleshooting and discovering the heat limits of sensitive products. It also accurately monitors tablet press cam and roller temperatures. Handheld, non-contact laser thermometers are compact, rugged and easy to use. Simply aim, pull the trigger and in less than one second temperature is displayed in ˚F or ˚C. Recorded data can be stored in a log for future reference. CE approved. 9V battery included. SU 0169 Features u MAX, MIN, DIF, AVG temperature display u Single point laser sighting u Adjustable emissivity u Backlit LCD u High/Low alarm u NIST certified u Hard case with wrist strap SU 0269 Features u Offset laser sighting u Fixed emissivity u MAX temperature display u Backlit LCD u Nylon holster Part No. SU 0169 SU 0269 Item Description Infrared Laser Thermometer Infrared Laser Thermometer Temp Range -25 – 1100˚F -20 – 932˚F SU 0169 SU 0269
  • 30. 30 Equipment Covers & Punch Holding Strip Equipment Covers Natoli offers a wide selection of custom FDA-approved equipment covers at economical costs. Please call with special requests. Features u FDA approved u Anti-static polyethylene u Transparent pink color u Elastic band Tablet Press Covers Part No. LE 7055 LE 7056 Dimensions (L x W x H) 60 x 48 x 76" (1524 x 1219 x 1930mm) 64 x 60 x 82" (1626 x 1524 x 2083mm) Table Covers Part No. LE 7063 LE 7064 LE 7065 Dimensions (L x W x H) 24 x 24 x 35" (610 x 610 x 889mm) 24 x 30 x 35" (610 x 762 x 889mm) 24 x 36 x 35" (610 x 914 x 889mm) Hopper Covers Part No. LE 7053 LE 7054 Dimensions (Dia) 20 – 24" (508 – 610mm) 10 – 14" (254 – 356mm) Cart Covers Part No. LE 7058 Dimensions (L x W x H) 39.5 x 18 x 32" (1003 x 457 x 813mm) Punch Holding Strip u Reduces tooling damage u Safer handling and storage u Prevents punches from rolling off work area u Interlocking ends for expandable capacity Part No. MA 6025 Item Description Punch Holding Strip
  • 31. 31 ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ Notes
  • 32.
  • 33. Inspecting tablet compression tooling on a regular basis is vital for maximizing tooling longevity, press performance and tablet uniformity. Natoli stocks a variety of precision Mitutoyo® measuring instruments (calipers, micrometers, indicators), a complete punch inspection system with everything needed to properly check punch working length, overall length and cup depth, high-powered microscope and magnification systems and much more. Plus, Natoli provides the world’s most advanced punch inspection and tool control system, the TM2 (Tool Management 2), which features non-contact laser technology and the most complete database currently available.
  • 34. 34 Instrument Certifications Certificate of Calibration A Certificate of Calibration is available for each instrument listed in this section. Part No. IN 7400 Item Description Certificate of Calibration Abbreviations Key u SPC = Standard Process Control u UL = Underwriters Laboratories u USB = Universal Serial Bus u ID = Inside Diameter u OD = Outside Diameter u OL = Overall Length u V = Volt u VAC = Volts Alternating Current u Hz = Hertz u lb = Pound u dia = Diameter u mm = Millimeter Mitutoyo® Certificate of Inspection A Certificate of Inspection is included with each Mitutoyo instrument listed in this section.
  • 35. 35 Calipers Dial Calipers These calipers quickly and easily measure outside, inside, step and depth dimensions. Part No. IN 7516 IN 7518 Measuring Range 0 – 6" (0 – 152mm) 0 – 12" (0 –305mm) Accuracy ± 0.001" (0.025mm) ± 0.002" (0.051mm) Digital Calipers with Absolute Encoder These calipers are designed for outside or inside measurements. They feature an Absolute Encoder with special functions that allow it to remember its measuring position after being switched off. Absolute Encoder Features u Origin: Allows setting of an origin point to be used for reference in subsequent measurements. Once set, the Absolute Encoder caliper will switch on showing its true position from the origin point rather than from 0.0000 as with standard models. u Zero/ABS: Allows the display to be set to zero at any point along the slider for incremental comparison measurements. This switch will also allow return to the absolute mode and display the true position from the origin point. Part No. IN 7519 IN 7520 Measuring Range 0 – 6" (0 – 152mm) 0 – 12" (0 – 300mm) Accuracy ± 0.001" (± 0.025mm) ± 0.0015" (± 0.038mm) Features u SPC port u Inch/mm conversion u Storage case included Features u “Quadri” (4-way) measurement u Hardened stainless steel body u Storage case included
  • 36. 36 Micrometers Micrometer Stands u Easily mounts to benchtops u 6.5 x 4.5 x 3.5" (165 x 114 x 89mm) Micrometer Sold Separately How to Select the Proper Micrometer Measuring Range A measuring range of 0 – 1" is for “B” and “D” punch barrels, tips and 0.945" dies. A measuring range of 1 – 2" is for punch barrels and tips larger than 1" and die diameters of 13 ⁄16" and 11 ⁄2". Item Description Fixed-Angle Micrometer Stand Swivel-Angle Micrometer Stand Part No. IN 7498 IN 7499 Recommended Calibration Standards Part No. IN 7680 IN 7681 Item Description 0.375" Standard 1.0" Standard Outside Digital Micrometers with Absolute Encoder u SPC port u Carbide-tipped measuring face u Inch/mm conversion u Storage case included Part No. IN 7425 IN 7426 Measuring Range 0 – 1" 0 – 25.4mm 1 – 2" 25.4 – 50.8mm Accuracy ± 0.00005" ± 0.00127mm ± 0.00005" ± 0.00127mm Standard N/A N/A 1" 25.4mm Recommended Calibration Standards Outside Dial Micrometers u Carbide-tipped measuring face u Slip thimble u Storage case included Part No. IN 7512 IN 7514 Measuring Range 0 – 1" 0 – 25mm 1 – 2" 25.4 – 50.8mm Accuracy ± 0.0001" ± 0.00254mm ± 0.0001" ± 0.00254mm Standard N/A N/A 1" 25.4mm Part No. IN 7680 IN 7681 Item Description 0.375" Standard 1.0" Standard
  • 37. 37 Calibration & Head Gauges Calibration Height Standard Gauges Confirm dial or digital indicator accuracy with Natoli calibration standards. A Certificate of Inspection and hard case are included with each standard. Head Gauge Go/No-Go Accurately checks punch head and neck profile. Reject any punch that cannot pass through the “go” end or that passes through the “no-go” end of the gauge. u Custom head gauges are available upon request Size/Type TSM B TSM D DS3 533/328 45-Station Turret Domed – B Domed – D Domed – DS3 Domed – 533/328 45-Station Turret Fette European (EU-19) – B Fette European (EU-1) – D Kilian European – B Kilian European – D Korsch European – B Korsch European – D Manesty European – B Manesty European – D Special Order Part No. IN 7526 IN 7528 IN 7525 IN 7527 IN 7529 IN 7530 IN 7534 IN 7535 IN 7551 IN 7552 IN 7553 IN 7554 IN 7555 IN 7556 IN 7557 IN 7558 IN 7559 Part No. IN 7589 IN 7597 IN 7648 IN 7649 IN 7000 IN 7001 Item Description 5.25" Length Calibration Standard 5.25" 3-Step (± 0.01) Length Calibration Standard 5.26" Length Calibration Standard 5.26" 3-Step (± 0.01) Length Calibration Standard 6.062" Length Calibration Standard 6.250" Length Calibration Standard
  • 38. 38 Punch Inspection Natoli provides all the necessary items to properly check punch working length, overall length and cup depth for optimal tablet uniformity. Indicators can also be used for checking die table runout and proper setting of feed frames, which reduces granulation loss and press damage. IN 7506 Punch Inspection Part No. IN 7501 IN 7503 IN 7575 IN 7509 IN 7450 IN 7504 IN 7474 IN 7508 IN 7588 IN 7507 IN 7506 Item Description Indicator Magnetic Base Granite Gauge Stand (6 x 6 x 2") Punch Holder Flat Steel Plate (6 x 9") Flat Steel Plate (8 x 12") Dial Indicator (Inch) Dial Indicator (Metric) Digital Indicator with Absolute Encoder Indicator Lifting Lever Nylon Indicator Replacement Tip Dial Indicator Replacement Points (22-Piece Set) (9 Flat, 5 Ball, 4 Tapered, 3 Regular, 1 Bent-Regular) IN 7504 IN 7588 IN 7501 IN 7509 IN 7508 IN 7575 IN 7503
  • 39. 39 Die Bore Gauge Test Stand Sets Die Bore Gauge Test Stand Sets Ideal for checking die wear, Die Bore Gauge Test Stand Sets measure the wear ring inside a die, which causes premature tool wear, punch binding and tablet capping and lamination. Each Die Bore Gauge Test Stand Set includes a digital indicator, stand and one split ball bore gauge set. Part No. IN 7785 IN 7786 IN 7787 IN 7790 IN 7791 IN 7792 Range 0.037 – 0.061" 0.060 – 0.157" 0.145 – 0.290" 0.95 – 1.55mm 1.5 – 4.0mm 3.7 – 7.3mm With Setting Rings Die Bore Gauge Test Stand Sets Part No. IN 7788 IN 7789 IN 7793 IN 7794 Range 0.3 – 0.4" 0.4 – 0.7" 7 – 10mm 10 – 18mm Without Setting Rings Replacement Items Part No. IN 7740 IN 7741 IN 7722 IN 7744 IN 7745 IN 7746 Range 0.037 – 0.061" 0.060 – 0.157" 0.145 – 0.290" 0.95 – 1.55mm 1.5 – 4.0mm 3.7 – 7.3mm Split Ball Bore Gauges With Setting Rings Part No. IN 7742 IN 7743 IN 7747 IN 7748 Range 0.3 – 0.4" 0.4 – 0.7" 7 – 10mm 10 – 18mm Split Ball Bore Gauges Without Setting Rings Part No. IN 7721 IN 7508 Item Description Die Bore Gauge Stand Digital Indicator
  • 40. 40 Indicators Horizontal/Vertical Tenth Indicators u Scratch-resistant, glare-free crystal u Anti-magnetic u Water and dust resistant u No-clutch structure u Jeweled bearings Digital Indicator with Absolute Encoder Use the Digital Indicator to check the overall length, working length and cup depth of a punch to ensure proper tablet hardness, thickness and weight consistency. The indicator can also be used to check die table runout for proper feeder installation. Features u Inch/mm conversion u SPC port Part No. IN 7730 IN 7731 IN 7732 Type Inch Metric Inch/Metric Graduation 0.0005" 0.013mm 0.0005"/0.01mm Range 0.03" 0.8mm 0.03"/0.76mm Accuracy ± 0.005" ± 0.008mm ± 0.0005"/± 0.013mm Part No. IN 7508 Measuring Range 0 – 0.5" (0 – 12.7mm) Accuracy ± 0.008" ( ± 0.02mm)
  • 41. 41 Mini-Processor The Mini-Processor is equipped with a built-in thermal line printer. Transfer data directly to a printer with an optional SPC cable or transmit data directly to a computer for storage or sharing. Part No. IN 7546 IN 7550 IN 7572 Item Description Digimatic Mini-Processor 5-pack Thermo Paper Rolls 220V Adapter Mini-Processor & SPC Cables SPC Connecting Cables Please consult specification sheet for input cable requirement. u For use with all calipers without absolute encoder u For use with all calipers with absolute encoder u For use with all micrometers u u u u u u u u u u u u Part No. IN 7460 IN 7461 IN 7462 IN 7463 IN 7464 IN 7465 IN 7466 IN 7467 IN 7468 IN 7469 IN 7470 IN 7471 Plug Type Straight Straight Back Back Right Right Left Left 6-Pin 6-Pin Straight Straight Length 40" 80" 40" 80" 40" 80" 40" 80" 40" 80" 40" 80" Reference No. 905338 905409 905689 905690 905691 905692 905693 905694 937387 965013 959149 959150 Features u Records measurement data u Tolerance judgment u Statistical analysis and history u Records calculation results IN 7460 IN 7462 IN 7464 IN 7466 IN 7468 IN 7471
  • 42. 42 Punch Holders Part No. IN 7575 IN 7577 IN 7574 IN 7576 Tooling Size “B” Tooling “D” Tooling 533/328-33 Station Turret 533/328-45 Station Turret V-Block Custom manufactured with a clearance for the punch head and key. Use to check punch and die concentricity Part No. IN 7565 Item Description 5" V-Block with Head and Key Cutout and Clamp Vise with Vacuum Base Designed to secure a variety of work pieces. Ideal for holding punches while removing keys. Features u 360˚ rotation, 360˚ swivel, 90˚ pivot u Adjustable jaws (0 – 2.5") Part No. IN 7562 Item Description Vise with Vacuum Base Vise, V-Block & Punch Holders
  • 43. Tableting Specification Manual (Current Edition) The Tableting Specification Manual (TSM) is the most valuable source of tooling information available. Order it in English or Spanish. Part No. IN 7548 IN 7571 Language English Spanish 43 Tableting Specification Manual & Punch Key Gauges "B" 0002 "C" 001 "A" Machine Type “B” “D” 533/328-33 533/328-45 Part No. IN 7521 IN 7523 IN 7647 IN 7646 “A” 0.1875 – 0.1880" 0.1875 – 0.1880" 0.2500 – 0.2505" 0.1875 – 0.1880" “C” 0.8200" 1.0780" 1.3580" 1.2040" “B” 0.7500" 1.0000" 1.2500" 1.1250" Punch Key Gauges Natoli Punch Key Gauges will help ensure the proper fit between the punch key and turret guide keyway. Summary of Topics and Guidelines u Tooling terminology u Specifications and design options u Tablet design u Tool steel, compression forces u Procurement, Inspection, Maintenance u Troubleshooting tablet production
  • 44. 44 Tool Management System (TM2) Tool Management System (TM2) The TM2 database application software is a complete tool control and punch inspection system. TM2 helps tablet manufacturers improve product quality and consistency, eliminate waste and ensure compliance with cGMP record-keeping requirements. TM2 assists users in effectively managing their tooling in many ways including: tool storage, tool inspection, tolerance reporting, monitoring tool usage, identifying tool location, maintaining tool drawing files, printing reports, efficiently creating purchase orders for additional or replacement tool sets and more. TM2 places comprehensive tool management and inspection information at your fingertips, resulting in better tablet quality and reduced press downtime. Management and purchasing will also benefit from access to the TM2 database. Part No. IN 7578 Item Description TM2 System (Single-User) Part No. IN 7443 IN 7583 IN 7560 IN 7579 IN 7715 IN 7716 IN 7717 IN 7718 IN 7599 IN 7451 IN 7452 IN 7453 IN 7454 IN 7488 Options Item Description LVS Automatic Laser Punch Inspection System TM2 Working Length, Cup Depth and OL Kit TM2 Software Validation Package TM2 Multi-User Network Upgrade TM2 Tip and Barrel Kit for “B” and “D” Tooling TM2 Tip and Barrel Kit for 533/328 Tooling TM2 Tip Concentricity Kit TM2 Die ID, OD and OL Kit Multi-Tip Module (Software add-on) LVS Tamping Pin Tool Nest LVS Tamping Pin Calibration Gauge LVS IMA Tool Nest LVS IMA Calibration Gauge Special Order Punch Holder
  • 45. 45 Punch Inspection System Automatic Non-Contact Laser Punch Inspection System The combination laser measurement and vision system automatically measures the critical dimensions of a punch: working length, cup depth and overall length. Plus, it is fully integrated with the TM2. The vision system captures digital images of the punch and stores them with the punch measurements in the TM2 database. Features u Standard “B” and “D” Tooling u IMA Comprima Tooling u Capsule Filler Tamping Pins u Multi-Tip Tooling u Efficient 1-step measurements u Non-contact measuring u Laser technology u Real-time punch adjustments u Few moving parts u Video camera Part No. IN 7443 Item Description LVS Automatic Laser Punch Inspection System
  • 46. 46 TM2 Punch & Die Inspection Kits Kit Includes Part No. IN 7508 IN 7675 IN 7532 IN 7503 IN 7588 IN 7513 IN 7589 IN 7575 IN 7577 IN 7676 Item Description Digital Indicator Data Input Tool for USB Port Connecting Cable #905-409 Granite Gauge Stand (6 x 6 x 2") Indicator Lifting Lever Indicator Tip – Long 5.25" Length Calibration Standard Punch Holder for “B” Tooling Punch Holder for “D” Tooling Foot Controller Part No. IN 7583 Item Description TM2 Working Length, Cup Depth and OL Kit Kit Includes* Item Description 1 – 2" Outside Digital Micrometer Data Input Tool for USB Port Connecting Cable #905-409 Foot Controller Part No. IN 7426 IN 7675 IN 7532 IN 7676 Part No. IN 7718 Item Description TM2 Die ID, OD and OL Kit *Kit also includes Die Bore Gauge Test Stand Set Please specify range when ordering See page 39 for details Part No. IN 7715 Item Description TM2 Tip and Barrel Kit for “B” and “D” Tooling Part No. IN 7716 Item Description TM2 Tip and Barrel Kit for 533/328 Tooling Kit Includes Part No. IN 7425 IN 7675 IN 7532 IN 7676 Item Description 0 – 1" Outside Digital Micrometer Data Input Tool for USB Port Connecting Cable #905-409 Foot Controller Kit Includes Part No. IN 7426 IN 7675 IN 7532 IN 7676 Item Description 1 – 2" Outside Digital Micrometer Data Input Tool for USB Port Connecting Cable #905-409 Foot Controller Part No. IN 7717 Item Description TM2 Tip Concentricity Kit Kit Includes Part No. IN 7508 IN 7675 IN 7532 IN 7503 IN 7588 IN 7513 IN 7565 IN 7676 Item Description Digital Indicator Data Input Tool for USB Port Connecting Cable #905-409 Granite Gauge Stand (6 x 6 x 2") Indicator Lifting Lever Indicator Tip – Long 5" V-Block with Head and Key Cutout and Clamp Foot Controller TM2 Laser Focused on a Multi-Tip Punch
  • 47. 47 Horizontal Optical Comparator Part No. IN 7800 IN 7801 IN 7802 Item Description Horizontal Optical Comparator Machine Stand Display Counter Horizontal Optical Comparator The Horizontal Optical Comparator provides a bright, crisp image for error-free inspection of compression tooling and tablets. The comparator comes equipped with factory-mounted linear glass scales for the display counter. The comparator is perfect for inspecting punch tip wear, punch head profiles, surface details of punch tips and tablets, embossed logos, bisects and more. Features u Generous X, Y work stage travel (8 x 4") u Handles workloads up to 100 lbs u 10x projection lens u Fiber illuminator included u 120VAC, 50/60Hz Exterior Dimensions (L x W x H) 53.3 x 25.5 x 43.3 (1355 x 648 x 1100mm)
  • 48. 48 Video Magnification System with Oblique Viewer Designed to increase productivity by allowing rapid examinations at varying magnifications, the Video Magnification System provides complete control when viewing a 3D image. The system can be used to magnify tablets or capsules and will assist with quality-control troubleshooting. An innovative feature within the magnification system allows a live video to be sent anywhere for group viewing, discussion, documentation or training. Features u 3x – 32x optical (33x – 64x digital) magnification range with 15" monitor u 4x – 45x optical (46x – 90x digital) magnification range with 17" monitor u True auto-focus and one-touch zoom u Articulating gas cylinder lift arm u Stainless steel base and camera housing u Glass coated optics for distortion-free viewing u Manual focus override u Freeze frame for distortion-free printing u Available in a 110 or 220V configuration Part No. IN 7564 Item Description Video Magnification System with Oblique Viewer Video Magnification System
  • 49. 49 Zoom Stereo Microscope Zoom Stereo Microscope The Zoom Stereo Microscope provides 3D imaging, allowing the observer to focus on the height and depth of tooling and tablets. Features u 10x wide-field eye pieces u Pod zoom range 7.5x – 45x u 360˚ fluorescent illuminator u Boom stand with base u Focusing holder u Available in a 110 or 220V configuration Part No. IN 7539 Item Description Zoom Stereo Microscope
  • 50. 50 Tooling & Tablet Magnification Illuminated Inspection Magnifiers Illuminated inspection magnifiers cast the ideal angle of light for highlighting tooling and tablets. Part No. IN 7705 IN 7706 Item Description 5-Diopter Halogen Magnifier (clamp-on) 5-Diopter Halogen Magnifier (weighted base) Part No. IN 7707 Item Description Dual-Lamp Magnifier IN 7706 IN 7705 5-Diopter Magnifiers 5-Diopter Magnifiers feature a quartz halogen bulb that maintains 100% of initial lumen output during its entire 2000 hour lifespan. A specular finish reflector provides evenly diffused light. Features u 100-watt quartz halogen lamp u 3-position switch for varied light intensity u 700-watt convenience outlet in base u Integrated UVB filter enclosure u UL Listed Dual-Lamp Magnifier The Dual-Lamp Magnifier features a 3-diopter lens with a 14" reach for versatile positioning and two lamps for shadow-free illumination. Features u 3-diopter lens (5" dia) u 20-watt MR-16 lamps (x2) u 24" flexible arms (x2) u 3 x 3" heat dissipation shades u Integrated 12V transformer in a portable 4 x 6" zinc-cast base u 9" grounded cord and plug
  • 51. 51 Part No. IN 7708 Item Description Long-Reach Magnifier Combo Long-Reach Magnifier Combo The Long-Reach Magnifier Combo features a 30" flexible lamp and a 20" flexible lens, which move independently to create the ideal lighting position. The combo attaches with the provided clamp. Features u 3-diopter lens (5" dia) u 50-watt low voltage halogen lamp u 4" shade with UVB filter enclosure u Plug-in, remote 12V transformer u 8" cord and plug Handheld Magnifiers Part No. IN 7541 IN 7544 Measuring Range 4x Illuminated Magnifier (Batteries and bulb included) 4x Single Lens Eye Loupe Focal Length 4" 2.5" Mini MagLite® and Fiber-Optic Wand Adapter Use to illuminate punch cups in the press, turret guides, key slots and other dark areas. Part No. IN 7540 IN 7569 Item Description Mini MagLite (AA batteries included) 7" Flexible Fiber-Optic Wand Adapter IN 7544 IN 7541 IN 7540 Tooling & Tablet Magnification IN 7569
  • 52.
  • 53. Proper lubrication is essential for maximizing the performance of your tablet press, press parts and compression tooling. Look to Natoli for all your lubrication needs. Natoli stocks an assortment of synthetic food grade and nonfood grade FDA- approved lubricants for application above or below the tablet press compression zone. Natoli also carries an FDA-approved lubricant that is specially formulated for auto-lube systems. Several lubricant applicators as well as a helpful tablet press and punch lubrication guide are located at the end of the section.
  • 54. 54 H-1 Barrel Lube with PTFE u SAE 10 u Manual application required u Not for auto-lube systems u Use on punch barrels u 65 lb TLR All Natoli Food Grade Lubricants are premium quality and meet or exceed USDA H-1 Requirements and FDA Regulations. u Apply as directed to inhibit oxidation, rust and wear on machinery and tooling u Use with all processing equipment requiring H-1 lubrication, such as tablet presses, packaging equipment, mixing and blending equipment, etc. u Refer to instructional lubrication chart on page 59 u MSDS provided with each product Part No. SU 2521 SU 2525 Item Description 16 oz (453g) aerosol can 16 oz (473ml) pump Synthetic Food Grade Lubricants The following part numbers meet requirements in accordance with: u SU 2508 – USDA, FDA H-1, 21 CFR 178.3570, 178.3620(b), 573.680 u SU 2512 – USDA, FDA H-1, 21 CFR 178.3570, 178.3620(b), 573.680 u SU 2515 – 29 CFR 1910.1200 u SU 2516 – USDA, FDA H-1, 21 CFR 178.3570, 178.3620(b), 573.680 u SU 2518 – USDA, FDA H-1, 21 CFR 178.3570, 178.3620(b), 573.680 u SU 2522 – 21 CFR 172.878, 178.3620(a), finished product with 21 CFR 178.3570 for incidental food contact u SU 2525 – FDA 21 CFR 178.3570 for incidental food contact u SU 2527 – USDA, FDA H-1, 21 CFR 178.3570, 178.3620(b), 573.680 u SU 2530 – USDA, FDA H-1, 21 CFR 178.3570, 178.3620(b), 573.680 u SU 2531 – Exceeds US Steel 352 spec., Cat MPGM spec., MIL-G-234C spec., Case-1H251H spec., John Deere spec., Ford-M1693A spec., GM spec., Chrysler spec. u SU 2533 – USDA, FDA H-1, 21 CFR 178.3570, 178.3620(b), 573.680 u SU 2537 – USDA, FDA H-1, 21 CFR 178.3620(b)(1) u SU 2545 – USDA, FDA H-1, 21 CFR 178.3570, 178.3620(b), 573.680 Abbreviations Key u MSDS = Material Safety Data Sheets u CFR = Code of Federal Regulations u FDA = Food and Drug Administration u USDA = US Department of Agriculture u NLGI = National Lubricating Grease Institute u SAE = Society of Automotive Engineers u ISO = International Organization for Standardization u TLR = Timken Load Rating (Indicates wear-protection) u H-1 = Food Grade Lubricant u PTFE = Polytetrafluoroethylene (Teflon) u MPGM = Multi-Purpose Grease with Moly u MIL = Military u ˚F = Degrees Fahrenheit u PSI = Pounds per Square Inch u lb = Pound u oz = Ounce u kg = Kilogram u g = Gram u L = Liter u ml = Milliliter Regulation Compliance Key
  • 55. 55 H-1 Barrel Lube AL u SAE 10, ISO 32 u Specially formulated for punch barrel auto-lube systems H-1 White Mineral Oil u For use on punch barrels u Inhibits rust, oxidation and wear H-1 General Purpose Synthetic Machine Gear Oil u SAE 90, ISO 220 u For use in gear boxes u Compatible with all types of seals and coatings u Reduces deposit formation u 50 lb TLR Synthetic Food Grade Lubricants Part No. SU 2530 Item Description 1 Gallon (3.8L) Part No. SU 2527 Item Description 1 Gallon (3.8L) Part No. SU 2533 Item Description 5 Gallon (18.9L) drum with pull-out spout
  • 56. 56 Synthetic Food Grade Lubricants Part No. SU 2537 Item Description 1 Gallon (3.8L) H-1 Pharma-Blend Hydraulic Oil u ISO 46 u All natural and non-toxic u Stable from 0 – 470˚ F H-1 NLGI Grade #2 Grease u For use on punch heads, pressure rolls, cam tracks or any process requiring a food grade grease u High melting-point, anti-wear PTFE base u Fortified with Microshield® u 50 lb TLR Part No. SU 2508 SU 2512 SU 2516 SU 2518 Item Description 14 oz (414ml) can 7 lb (3.17kg) can 40 lb (18.14kg) drum 14 oz (414ml) cartridge Part No. SU 2545 Item Description 1 Gallon (3.8L) H-1 Tooling Storage Protectant u SAE 30, ISO 100 u Ideal for long-term tooling storage u Prevents corrosion and discoloration of tools u Easy to remove
  • 57. 57 Synthetic Nonfood Grade Lubricants All premium quality Natoli Nonfood Grade Lubricants will reduce machinery and tooling wear, even under the most extreme pressures. u For use in areas NOT requiring food grade lubrication NLGI Grade #2 Moly Supreme Heavy-Duty Grease u Use on variable speed pulleys, drive shafts, worm gears, weight cam gear boxes or any area below the tablet compression zone u Blended from 100% pure paraffin base oils and the finest quality synthetic stocks u 65 lb TLR Part No. SU 2531 Item Description 14 oz (414ml) cartridge Part No. SU 2515 Item Description 1 ⁄2 Gallon (1.9L) Industrial EP Spindle & Gear Oil u SAE 90 u Non-foaming u Anti-wear
  • 58. 58 Lubricant Applicators Natoli now offers paint-free lubricant applicators. Lubricant Applicators Part No. SU 2547 SU 2548 Item Description Zinc-Plated Grease Gun 12" Hose and Coupler only Heavy-Duty Grease Gun The heavy-duty, lever action grease gun features a rugged cast iron head with versatile three-way loading and is capable of delivering up to 10,000 PSI. A flexible 12" hose and coupler are included to allow easy access to hard-to-reach areas. Part No. SU 2550 Item Description Pistol-Grip Pump Lubricator – 10 oz (295ml) Pistol-Grip Pump Lubricator The Pistol-Grip Pump Lubricator features an aluminum diecast body, 5.5" brass spout and dual pumps that allow one-handed application from any angle, even when nearly empty. Part No. SU 2552 SU 2553 Item Description Oil Zerk Gun – 26 oz (769ml) 12" Hose and Coupler only Heavy-Duty Oil Zerk Gun To properly maintain and lubricate Manesty Presses, an oil zerk gun is a must. This gun is capable of exerting 1800 PSI and fits a DIN 71412 zerk nipple. A flexible 12" hose and coupler are included to allow easy access to hard-to-reach areas.
  • 60.
  • 61. Properly polishing your compression tooling is vital for achieving peak press performance, consistent tablet quality and maximum tooling longevity. Natoli offers highly efficient, automated punch polishing systems with a variety of features and options, hand-polishing kits and a wide range of manual application accessories including rouge bars, hyfin pastes, diamond compounds, deburring stones, embossing picks, cotton bobs, nylon brushes and much more.
  • 62. 62 Buffy Auto Punch Polishers Buffy Auto Punch Polishers accommodate both round and special shape tooling, with or without embossing. The Buffy system incorporates rotation reversal on both the punch and polish brush to ensure even polishing on both sides of the embossing. Buffy Polishers are easy to use. Simply place tool in collet and press start. Benefits u Safe and easy to use u Provides consistent polishing results u Better polishing control eliminates tool damage u Adjustments done using operator input u All exposed parts are corrosion resistant u Optional programmable product menu available Features u All electrical components are UL approved u 115V ± 10%, 60Hz (Optional 220V, 60Hz, single-phase) u Single or double-sided option u Benchtop and floor units available u Accommodates 3 ⁄4 – 11 ⁄4" barrel dia punches (also available for non-standard punches) 3 ⁄4" barrel punch cartridge comes standard with purchase u Buffy I polishes one punch at a time u Buffy II polishes two punches at a time u Uses Natoli polishing brushes (MA 5027 or MA 5028) u Benchtop unit dimensions: 27.5 x 32 x 14" (699 x 813 x 356mm) u Floor unit dimensions: 27.5 x 32 x 52" (699 x 813 x 1320mm) Part No. MA 7500 MA 7502 MA 7501 MA 7503 Polisher Type Buffy I (Floor unit) Buffy I (Benchtop unit) Buffy II (Floor unit) Buffy II (Benchtop unit) Auto Punch Polishing Systems Abbreviations Key u cCSAus = Canada & US Approved u UL = Underwriters Laboratories u rpm = Revolutions Per Minute u ID = Inside Diameter u OD = Outside Diameter u dia = Diameter u CW = Clockwise u CCW = Counterclockwise u V = Volt u Hz = Hertz u hp = Horsepower u lb = Pound u oz = Ounce u g = Gram u mm = Millimeter
  • 63. Item Description 4 Polyurethane Casters with brakes (Floor units only) Programmable Product Menu: Software which enables the operator to set-up and store data guidelines for each job specification, easily allowing repeat jobs with a touch screen choice (Includes multi-level password for security) Additional Guarding for Buffy I: Includes 1.5" dia port for hook-up to central ventilation or vacuum system, one guard underneath the head and an interlocked guard on the right side of the head guard Additional Guarding for Buffy II: See description for MA 6063 Convert unit to accept 220V, 60Hz, single-phase electrical supply 63 Auto Punch Polishing Systems Part No. MA 6061 MA 6059 MA 6063 MA 6057 MA 6044 Item Description Cartridge for 3 ⁄4" barrel dia punch Cartridge for 1" barrel dia punch Cartridge for 11 ⁄4" barrel dia punch 5 O-Rings* (Specify 3 ⁄4, 1 or 11 ⁄4" punch) 1 ⁄8" Collet* for holding brushes 3 ⁄32" Collet* for holding brushes Buffy Motor Shield Assembly with spacers and screws Buffy Hardened Motor Shaft Assembly with nut and setscrews Part No. MA 6077 MA 6081 MA 6082 MA 6079 MA 6080 MA 6078 MA 6084 MA 6083 Optional Accessories Replacement Items *Recommended Replacement Items
  • 64. 64 Stainless Steel Polishing Station The Natoli Polishing Station includes all the necessary supplies and features to quickly and accurately rework and polish a variety of tooling. The Polishing Station provides the only polishing method to remove sharp punch tips and restore land. All items included with the station are also available for purchase individually in the Polishing Accessories Section (see page 70 – 73). Exterior Dimensions Base footprint: 34.25 x 16" (870 x 406mm) Floor to top of cabinet: 37" (940mm) Across front: 46 x 20" (1168 x 508mm) Floor to top of shelf: 52.5" (1334mm) Features u Polished 18-gauge brushed stainless steel u 115V, 3 ⁄4 hp dual-shaft buffer motor u Dust hood with light and top shelf u Main access door with safety switch u Dual downdraft vacuum system with easy-access trays for cleaning u Easy access to filters for simple replacement Part No. MA 5093 MA 5076 MA 5044 MA 5046 MA 5015 MA 5010 Item Description 6 Filters (10 x 10 x 2") 2 Unsewn 10" Buffing Wheels 8" Deburring Wheel 2 Deburring Wheel Hubs White Fine Rouge Bar Abrasive Dressing Stick Complete Polishing Station Includes Stainless Steel Polishing Station Part No. MA 5090 Item Description Complete Polishing Station
  • 65. A B D E N M L K J I G F O P 65 Part No. MA 5057 MA 5058 Item Description 18-Gauge Galvanized Steel Hood 18-Gauge 300-Series Stainless Steel Hood Bench-Mounted Hoods for Polishing Motor Protective hood with exhaust ports mounts to worktables. u 36 x 16 x 16" (914 x 406 x 406mm) Punch Polishing Motors u cCSAus approved u 60Hz, single-phase u 3 ⁄4 hp (3450 rpm) u 5 ⁄8" dia shaft u 115 or 220V u Buffing wheels not included Part No. MA 5042 MA 5047 Item Description 115V Dual-Shaft Buffer Motor 220V Dual-Shaft Buffer Motor Polishing Station Replacement Items Part No. MA 5042 MA 5041 MA 5040 MA 6020 MA 6022 MA 6021 MA 5091 MA 6015 MA 5096 MA 6016 MA 6013 MA 6014 MA 6019 MA 6017 MA 5076 MA 5044 MA 5046 MA 5093 Replacement Items for Polishing Station Item Description 115V Dual-Shaft Buffer Motor Buffer Motor Safety Switch Black Mat for shelf (33.25 x 7") Lint Bin (13.75 x 5.75") 12" Fluorescent Light On/Off Power Switch Buffer Motor Hood Main Access Door Door Safety Switch Door Seal Door Latch Wheel Guard Vacuum Assembly with Motor Foil Vacuum Hose Unsewn 10" Buffing Wheel 8" Deburring Wheel Deburring Wheel Hub 6 Filters (10 x 10 x 2") Letter A B C D E F G H I J K L M N O P --- --- C H
  • 66. 66 Drag Finishers MFD Series Drag Finishers MFD Series Drag Finishers significantly reduce the amount of time and effort needed to polish punches. MFD Drag Finishers are easy to use, just place your tooling into the punch holders and allow the machine to rotate them through a compound of granule. The tools will be deburred and their edges will be rounded and uniformly polished. All MFD Drag Finishers come equipped with a stainless steel media container. Optional stainless steel panel and guards are available. Punch holders must be purchased separately. Benefits u Perfect internal and external polishing u Extremely short process times u No jamming, scratching or breaking u Accurate edge rounding on tools Part No. MA 5200 MA 5201 Item Description MFD 50 Tabletop Drag Finisher MFD 100 Tabletop Drag Finisher Part No. MA 5202 MA 5203 Item Description MFD 200 Freestanding Drag Finisher MFD 300 Freestanding Drag Finisher Tabletop Unit Accessories Part No. MA 5206 MA 5207 MA 5208 MA 5209 MA 5210 MA 5211 MA 5212 MA 5213 MA 5214 MA 5215 MA 5216 MA 5217 MA 5218 MA 5219 MA 5237 MA 5238 Item Description MFD 50 Punch Holder MFD 50 Electrical Lift System MFD 50 Stainless Steel Guards MFD 50 Stainless Steel Panel MFD 50 Stainless Steel Media Container MFD 50 Touch Panel MFD 100 Punch Holder MFD 100 Electrical Lift System MFD 100 Stainless Steel Guards MFD 100 Stainless Steel Panel MFD 100 Stainless Steel Media Container MFD 100 Touch Panel MFD 100 Dust Extraction System MFD 100 Mounting Frame MFD Polishing Paste MFD Walnut Polishing Media Freestanding Unit Accessories Part No. MA 5220 MA 5221 MA 5222 MA 5223 MA 5224 MA 5225 MA 5226 MA 5227 MA 5228 MA 5229 MA 5230 MA 5231 MA 5232 MA 5233 MA 5234 MA 5235 MA 5236 MA 5237 MA 5238 Item Description MFD 200 Punch Holder MFD 200 Stainless Steel Guards MFD 200 Stainless Steel Panel MFD 200 Stainless Steel Media Container MFD 200 Touch Panel MFD 200 Media Cooling System MFD 200 Top Cover Plate with Fan MFD 200 Quick Fix System MFD 200 Rapid Head MFD 300 Punch Holder MFD 300 Stainless Steel Guards MFD 300 Stainless Steel Panel MFD 300 Stainless Steel Media Container MFD 300 Media Cooling System MFD 300 Top Cover Plate with Fan MFD 300 Quick Fix System MFD 300 Rapid Head MFD Polishing Paste MFD Walnut Polishing Media
  • 67. 67 Drag Finishers Freestanding Units Feature u Fully guarded (front guard opens) u Main drive motor with gearbox u CW/CCW running directions u Electro-mechanical vertical lift system u Speed control via frequency converter u Front guard electrical interlock switch u Touch panel display u Digital timer Tabletop Units Feature u Fully guarded (front guard opens) u Main drive motor with gearbox u CW/CCW running directions u Main isolation switch u Variable speed control u Front guard electrical interlock switch u Digital timer MFD 100 MFD 200
  • 68. 68 Polishing Kits Polishing Kits The Natoli Polishing Kit includes all the necessary accessories for polishing punch faces. u Motor specifications: 1 ⁄3 hp, 110/115 or 220/230V, 60Hz u Foot speed control u Accessories can also be purchased individually u cCSAus approved Complete Polishing Kit Includes Item Description 110V Hand Polishing Motor with foot speed control 220V Hand Polishing Motor with foot speed control 12 Fine Dental Brushes* 6 Cotton Bobs* 3 ⁄4 x 3 ⁄4" 6 Cotton Bobs* 3 ⁄8 x 3 ⁄8" 6 Cotton Bobs* 1 ⁄2 x 1 ⁄2" 6 Cotton Bobs* 1 ⁄4 x 3 ⁄8" Abrasive Dressing Stick Yellow #42 Medium Diamond Compound* (5g tube) Green #45 Fine Diamond Compound* (5g tube) White Fine Rouge Bar 180 Grit Deburring Stone 240 Grit Deburring Stone 320 Grit Deburring Stone 400 Grit Deburring Stone Stoning Oil (4 oz container) Clamp-on Hand Piece Stand Hand Piece Flexible Shaft with sheath 6 Nylon Brushes* with 1" dia 6 Nylon Brushes* with 3 ⁄4" dia 2 Green Chrome Gloss Bars 6 Linen Phenolic Embossing Picks Part No. MA 5002 MA 5043 MA 5004 MA 5006 MA 5007 MA 5008 MA 5009 MA 5010 MA 5011 MA 5012 MA 5015 MA 5017 MA 5114 MA 5019 MA 5016 MA 5020 MA 5022 MA 5024 MA 5026 MA 5027 MA 5028 MA 5054 MA 7515 *Recommended Replacement Items Part No. MA 5001 MA 5000 Item Description 110/115V Complete Polishing Kit 220/230V Complete Polishing Kit
  • 69. 69 Hand Polishing Kit Hand Polishing Kit Excellent for polishing plain punch cups, especially cups with moderate to severe abrasion. Also works for machine parts requiring a polished surface. u Back mounted on/off switch for safety Part No. MA 5045 Item Description Complete Hand Polishing Kit with molded case Complete Kit Includes u 22,000 rpm, 115V Dremel with 1 ⁄4" Collet u 1 ⁄8" Precision Collet Insert u 2 Special Narrow Wrenches u 3 x 3 ⁄4 x 1 ⁄2" Dressing Stone u 5g Tube of Fine Diamond Compond u Cotton Bobs v 1 of each of the following sizes: 1 x 1" and 3 ⁄4 x 3 ⁄4" v 6 of each of the following sizes: 1 ⁄2 x 1 ⁄2", 3 ⁄8 x 3 ⁄8" and 1 ⁄4 x 3 ⁄8"
  • 70. 70 Polishing Accessories u u u u u u u u Size 91 ⁄2" x 2 x 2" 8 x 11 ⁄2 x 11 ⁄2" 61 ⁄2 x 11 ⁄2 x 11 ⁄2" 4 oz 8 oz 61 ⁄2 x 2 x 13 ⁄4" 5g tube 5g tube Polishing Compound Grade Recommendations u Fine – Use to achieve a mirror finish u Medium – Use for fine finishing u Abrasive – Use to remove heavy scratches Part No. MA 5015 MA 5049 MA 5054 MA 5060 MA 5061 MA 5062 MA 5011 MA 5012 Item Description White Fine Rouge Bar Gray Coarse Rouge Bar Green Chrome Gloss Bar* Unipol 18 Hyfin Paste Unipol 18 Hyfin Paste Unipol Hyfin Bar Yellow #42 Medium Diamond Compound Green #45 Fine Diamond Compound Polishing Compounds Polishing Accessories Natoli offers a variety of polishing compounds and accessories to ensure proper punch maintenance. u MSDS (Material Safety Data Sheets) included where applicable MA 5054MA 5015 MA 5062 MA 5049 MA 5060 MA 5011/5012 *Specially formulated for sticky products. Green chrome gloss will not produce a mirror finish as bright as white fine rouge. u MA 5015, 5049, 5054 and 5062 for use with cotton bobs and unsewn buffing wheels u MA 5060, 5061, 5011 and 5012 for use with cotton bobs and fine dental brushes Deburring Stones Removes burrs and “J” hooks on punch tips. Removes burrs on die ODs. Restores land on punches. Part No. MA 5017 MA 5114 MA 5019 MA 5016 Grit 180 240 320 400 Size 6 x 1 ⁄2 x 1 ⁄2" 6 x 1 ⁄2 x 1 ⁄2" 6 x 1 ⁄2 x 1 ⁄2" 6 x 1 ⁄2 x 1 ⁄2"
  • 71. 71 Polishing Accessories Stoning Oil Use to lubricate deburring stones for better cutting action. u Produces a finer finish when reworking tools Part No. MA 5020 Item Description Stoning Oil (4 oz / 29.6ml) Fine Dental Brushes Ideal for light to medium punch cup polishing on plain or embossed tools. Part No. MA 5004 Item Description 12 Fine Dental Brushes Part No. MA 5027 MA 5028 Item Description 12 Nylon Brushes 12 Nylon Brushes Nylon Brushes Use with handheld (dremel-type) or auto punch polisher to polish punch cups. Size 1" 3 ⁄4" Part No. MA 5106 MA 5006 MA 5008 MA 5007 MA 5009 Item Description 12 Cotton Bobs 12 Cotton Bobs 12 Cotton Bobs 12 Cotton Bobs 12 Cotton Bobs Cotton Bobs Ideal for medium to heavy punch cup polishing on plain tools. u Use abrasive dressing stick (MA 5010) to form to punch cup configuration Size 1 x 1" 3 ⁄4 x 3 ⁄4" 1 ⁄2 x 1 ⁄2" 3 ⁄8 x 3 ⁄8" 1 ⁄4 x 3 ⁄8" Shank 1 ⁄8" Shank 1 ⁄8" 1 ⁄8" Shank 1 ⁄8" 1 ⁄8" 1 ⁄8" 1 ⁄8" 1 ⁄8"
  • 72. 72 Polishing Accessories Part No. MA 5063 MA 5073 MA 5076 MA 5176 MA 5078 Item Description 6" Unsewn Buffing Wheel 8" Unsewn Buffing Wheel 10" Unsewn Buffing Wheel 10" Unsewn Buffing Wheel 12" Unsewn Buffing Wheel 40-Ply Unsewn Buffing Wheels u Recommended for polishing punch cups Size 1 ⁄2" ID 1 ⁄2" ID 5 ⁄8" ID 3 ⁄4" ID 11 ⁄4" ID Part No. MA 5074 MA 5075 MA 5175 MA 5077 Item Description 8" Sewn Buffing Wheel 10" Sewn Buffing Wheel 10" Sewn Buffing Wheel 12" Sewn Buffing Wheel 40-Ply Sewn Buffing Wheels u Recommended for polishing punch heads only u Do not use on punch cups Size 1 ⁄2" ID 5 ⁄8" ID 3 ⁄4" ID 11 ⁄4" ID Deburring Wheel Hubs u Must be used with deburring wheel Part No. MA 5046 MA 5048 Item Description Deburring Wheel Hub Deburring Wheel Hub Motor Shaft Dia 3 ⁄4" 5 ⁄8" Deburring Wheel u For removing discoloration, rust and foreign materials from punch barrels, heads, die ODs and die faces *Use abrasive dressing stick (MA 5010) to keep polishing wheel clean and flat. **Do not use on head flat. It may alter critical punch working length. Use on head angles and head OD only. Part No. MA 5044 Item Description Deburring Wheel* (Use to refurbish punch barrel and head angles**) Size 8 x 2 x 3"
  • 73. 73 Polishing Accessories Part No. MA 7515 MA 5085 MA 5010 MA 5093 MA 5025 MA 5030 SU 0107 SU 0108 SU 0109 SU 0110 SU 0111 SU 0112 SU 0113 Item Description/Usage 6 Linen Phenolic Embossing Picks (Safely removes product from punch face) Diamond Compound Lubricant (Enhances diamond compound effectiveness) Abrasive Dressing Stick* (For dressing cotton bob and deburring wheel) 6 Filters for Polishing Station (MA 5090) 20 Gray Ultra-Fine Scotch-Brite™ Pads 20 Green Fine Scotch-Brite Pads (Use to remove surface discoloration) Die Bore Cleaning Brush (Use to clean die bore to prevent lower punch tips from binding in the die) Die Bore Cleaning Brush Die Bore Cleaning Brush Die Bore Cleaning Brush Die Bore Cleaning Brush Die Bore Cleaning Brush Die Bore Cleaning Brush Polishing Accessories MA 5010MA 7515 MA 5093 MA 5085 *Use for conditioning deburring wheel and to achieve proper cup profile for cotton bobs. Size 6" Length 1 Quart 6 x 1 x 1" 10 x 10 x 2" 6 x 9" 6 x 9" 1 ⁄4" 3 ⁄8" 1 ⁄2" 5 ⁄8" 3 ⁄4" 7 ⁄8" 1" MA 5030 SU 0107
  • 74.
  • 75. 75 Notes ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________
  • 76. At Natoli Engineering, no steel is cut until it is proven to meet our stringent steel quality specifications. Our steel is quarantined and tested according to guidelines governed by the American Society for Testing & Materials. We take pride in offering steel of the highest quality and consistency and we have the test results to prove it. We maintain a one-year supply of more than 15 different grades of quality tool steel at our facility for our protection as well as yours. Inventorying the largest steel selection in the industry allows us to customize your tooling to meet the exact requirements of your products and process. Trust the world's leading tablet compression tooling manufacturer. Trust Natoli. You Demand. We Deliver.
  • 77.
  • 78.
  • 79. More than 35 years of experience, innovation and excellence have established Natoli Engineering as the premiere worldwide manufacturer and supplier of tablet compression tooling for the pharmaceutical, nutritional and confectionary industries. From simple to complex designs, Natoli custom manufactures a variety of tablet compression tooling including: single-station, multiple-tip, carbide-tip, micro-tab, IMA-Comprima, rotating-tips/heads and 3D exotics. Every Natoli punch and die is manufactured from steel that is confirmed for chemistry and cleanliness by an independent testing laboratory. Plus, Natoli's automated vacuum internal quench heat-treating system guarantees batch-to-batch consistency. Worldwide delivery of the most reliable tablet compression tooling available is Natoli’s promise. You demand. We deliver.
  • 80.
  • 81. For 25-plus years, Natoli Engineering has consistently supplied the tablet compression industry with an extensive variety of top-quality tablet press replacement parts for nearly every make and model of press. Natoli maintains over 300,000 replacement parts in stock and ready for immediate delivery worldwide. Plus, Natoli offers a free parts catalog to make ordering quick and easy. Natoli stocks everything from die locks, cam tracks and pressure rolls to turrets, feeder assemblies and more. From general needs to custom requests, Natoli quickly processes orders of all sizes and specifications. You demand. We deliver.
  • 82.
  • 83. Natoli supplies a wide selection of torque tools, die insertion tools, precision gauges, nylon brushes, dust cups, bellows, keys, tablet press set-up kits, turret inspection kits, calibration kits and much more. Streamline the efficiency of your tablet press set-up process with tools, kits and equipment from Natoli.
  • 84. 84 Torque Screwdrivers Conversion Key u 1 Ft-lb = 1.35581795 Nm u 1 Nm = 0.737562149 Ft-lbs u 1 In-lb = 0.112984829 Nm u 1 Nm = 8.85074579 In-lbs Adjustable Torque Screwdriver with “Click” Design A distinct “click” is felt and heard when proper torque is reached. u Recommended for torquing lower punch retainer screws u Includes 1 ⁄4" hex and bit u Meets ASME B 107.14M and ISO 6789 Specifications for: v ± 6% present value accuracy from 20 – 100% of capacity v ± 1.2% of capacity when set below 20% of capacity v Specifications met in CW and CCW directions Abbreviations Key u NIST = National Institute of Standards and Technology u ASME = American Society of Mechanical Engineers u ISO = International Organization for Standardization u CW/CCW = Clockwise/Counterclockwise u VAC = Volts Alternating Current u ID = Inside Diameter u dia = Diameter u BD = Blank Die u Ft-lb = Foot Pound u In-lb = Inch Pound u Nm = Newton Meter u mm = Millimeter Ergonomic Adjustable Torque Screwdrivers u Recommended for torquing lower punch retainer screws u Quick-release bit holder for insert and power bits u ± 6% EN ISO 6789 accuracy u 1 ⁄4" bits DIN 3126-C 6, 3 and E 6, 3 Part No. SU 0090 SU 0091 Item Description Adjustable Torque Screwdriver Adjustable Torque Screwdriver Range 2.5 – 11.5 in-lbs 11 – 29 in-lbs Part No. SU 0092 SU 0093 Item Description Preset Torque Screwdriver Preset Torque Screwdriver Range 2.5 – 11.5 in-lbs 11 – 29 in-lbs Ergonomic Preset Torque Screwdrivers u Recommended for torquing lower punch retainer screws u Quick-release bit holder for insert and power bits u ± 6% EN ISO 6789 accuracy u 1 ⁄4" bits DIN 3126-C 6, 3 and E 6, 3 Part No. SU 0010 Item Description Adjustable Torque Screwdriver Range 7 – 36 in-lbs
  • 85. 85 Torque Wrenches T-Handle Torque Wrenches 3 ⁄8" Drive Part No. SU 0186 SU 0175 SU 0187 SU 0177 SU 0176 SU 0178 SU 0179 SU 0181 Ft-lbs 7.38 10 11.06 12 13 14 15 20 T-Handle Torque Wrenches 1 ⁄4" Drive Critical for properly torquing upper punch key screws and multiple-tip tooling assemblies. Part No. SU 0200 SU 0201 SU 0202 In-lbs 8.9 16.5 37.4 Nm 1.0 1.86 4.22 For Use With Silver* M3 Punch Key Screws Black** M3 Punch Key Screws or Silver* M4 Punch Key Screws Black** M4 Multi-Tip Cap Assembly *Silver screws are made of stainless steel. **Black screws are made of carbon steel. Preset Torque Wrenches Improperly torqued dies can crack, split or “pop-up” resulting in damage to the feed frame and tooling. This can potentially create thousands of dollars worth of repair costs, unsafe working conditions, unwanted downtime and a significant reduction in product output. Using preset torque wrenches will ensure dies are torqued to the exact specifications listed in the tablet press manual. L-Handle Torque Wrenches 1 ⁄2" Drive with “Click” Design Click-type wrenches are a must to achieve specified torque. A distinct “click” is felt and heard when proper torque is reached. u Mandatory for tightening all types of die lock screws u Re-calibrate in-house with Torque Analyzer (MA 5059) u Color-coded handle Part No. SU 0162 SU 0001 SU 0158 SU 0002 SU 0023 SU 0003 SU 0004 SU 0005 SU 0006 SU 0007 Ft-lbs 7.38 10 11.06 12 13 14 15 20 25 30 Handle Color Light Green Light Blue Maroon White Dark Green Orange Red Yellow Black Blue Nm 10 13.56 15 16.27 17.63 18.98 20.34 27.11 33.90 40.67 Nm 10 13.56 15 16.27 17.63 18.98 20.34 27.11
  • 86. 86 Part No. SU 0085 Item Description Exacta Plus Digital Torque Wrench – 25 ft-lbs Exacta® Plus Digital Torque Wrench The Exacta Plus Digital Torque Wrench communicates with proprietary software to establish and document proper die lock settings, reducing the possibility of press and tooling damage. Eliminating die lock torque pressure as a variable allows for more efficient troubleshooting of die failure. u ± 1% indicated value accuracy from 20 – 100% of capacity in Peak Mode u CW and CCW testing capabilities u Verify and maintain proper torque pressures u Torque system capabilities for die lock torque auditing u Up to 50 tablet presses with up to 50 die locks per press can be loaded onto the tool as a single audit route u Uploaded measurements are stored and archived automatically and can easily be exported to other programs for statistical analysis u Included RS-232C Software requires Windows XP Pro or Server 2003 Die Lock Hex Adapters u 1 ⁄2" Drive for use with L-handle torque wrench u 3 ⁄8" Drive for use with T-handle torque wrench u 1 ⁄4" Drive for use with torque screwdriver u 1 ⁄4" Drive for use with Manesty lower punch retainer screws Part No. SU 0008 SU 0009 SU 0015 SU 0016 SU 0052 Drive Size 1 ⁄2" 1 ⁄2" 3 ⁄8" 3 ⁄8" 1 ⁄4" Adapter Size 5 ⁄16" 3 ⁄8" 5 ⁄16" 3 ⁄8" 1 ⁄4" Digital Torque Wrench & Hex Adapters
  • 87. 87 Analog Torque Wrench Analyzers with Adapters Torque wrenches in regular use need periodic verification to ensure accuracy. Torque Analyzers accurately confirm torque settings (lbs only). Required adapters included. u ± 2% indicated value accuracy from 20 – 100% of capacity u Graduated dial displays CW or CCW torque value u Compatible with ALL torque wrenches u In-lb analyzer confirms torque settings up to 75 in-lbs u Ft-lb analyzer confirms torque settings up to 50 ft-lbs Part No. MA 5059 SU 0054 SU 0055 MA 5159 SU 0056 Item Description Ft-lb Torque Analyzer (1 ⁄2" Drive) 1 ⁄2" to 1 ⁄2" Adapter 1 ⁄2" to 3 ⁄8" Adapter In-lb Torque Analyzer (1 ⁄4" Drive) 1 ⁄4" to 1 ⁄4" Adapter VeriTorq® Digital Torque Analyzers The VeriTorq Analyzer quickly verifies proper torque settings for click-type and camover torque wrenches and screwdrivers. Proper torque settings prevent potential press and tooling damage and reduce downtime. u Meets or exceeds ASME B 107.24M and ISO 6789 u ± 1% indicated value accuracy from 10 – 100% of capacity u CW and CCW testing capabilities u 3 operating modes: Track, Peak and Initial Peak u Units of measurement: English and Metric u NIST-traceable long-form certification u Serial port for immediate or batch data transfer u Integral “L” mounting bracket u Storage case and 120 VAC power supply Part No. MA 5161 MA 5160 Item Description VeriTorq Digital Torque Analyzer (50 in-lbs) VeriTorq Digital Torque Analyzer (80 ft-lbs) Torque Analyzers
  • 88. 88 Press Set-up Tools Tight Punch Removal Tools u The safest, most effective way to remove tight punches u Eliminates punch and turret damage Part No. SU 0126 SU 0128 SU 0130 SU 0132 Barrel Dia 0.75" 1.0" 1.25" 1.125 – 1.50" Part No. SU 0070 SU 0072 Hex Size 5 ⁄16" 3 ⁄8" Die Lock T-Handle Wrenches Use to install die locks prior to torquing. Also use for die lock removal. Die Driving Rods with Replaceable Composite Tips Prevent damage to dies and die pockets by using Natoli Die Driving Rods with replaceable composite tips. Throw away your brass and steel die driving rods. They may cause press and/or product contamination. u Mandatory for use with carbide and ceramic-lined dies u Replacement tips can be purchased individually u Custom sizes available upon request Part No. SU 0011 SU 0012 SU 0013 SU 0014 SU 0021 Punch Barrel Dia 0.75" 1.0" 1.125" 1.25" 0.983" Replacement Tips SU 0017 SU 0018 SU 0019 SU 0020 SU 0018
  • 89. 89 Press Set-up Tools Die Insertion Rings u Decreases set-up time with faster die insertion u Ensures vertical alignment of die to die pocket u Reduces die pocket damage by eliminating shaving of die pocket wall due to improperly inserted dies Part No. SU 0025 SU 0027 SU 0029 SU 0030 SU 0031 SU 0033 SU 0035 SU 0037 Inside Dia 0.945" 1.1875" 1.312" 1.3786" 1.50" 1.50" 1.62" 2.0" Part No. SU 0041 SU 0043 SU 0045 SU 0047 SU 0049 SU 0051 SU 0053 SU 0036 Dia 0.945" 1.1875" 1.312" 1.50" 1.50" 1.623" 2.0" 2.124" Die Seat Cleaner Tools u Cleans hard-to-reach die pocket corners u Essential for properly seating dies Part No. SU 7725 SU 7726 SU 7727 SU 7728 SU 7729 SU 7730 SU 7731 Application BD-1 “BB” BD-2 “B” BD-3 “D” BD-4 “DS3” BD-5 “533/328-45” BD-6 “533/328-33” BD-7 “DD2-23” Blank Dies Use to block die pockets in unused stations. u Required to run a partial set of tooling Height 0.775" 0.775" 1.25" 0.892" 0.837" 1.25" 1.25" 1.125" Depth 0.875" 0.875" 1.50" 0.937" 1.25" 1.50" 1.125" 1.50" Size 0.945 x 0.875" 1.875 x 0.875" 1.50 x 0.9375" 2.0 x 1.25" 1.3125 x 1.50" 1.6245 x 1.50" 2.125 x 1.50" Improperly inserted die
  • 90. 90 Press Set-up Tools Precision Straight Edge Properly set feed frame platforms to ensure proper clearance. u Constructed of tool steel u Single beveled edge Precision Feeler Gauges Reduce product loss by accurately setting feeders with precision feeler gauges. u Each leaf is marked with a decimal range of 0.0015 – 0.025" u Each leaf is marked with a metric range of 0.038 – 0.610mm u Constructed of hardened and tempered steel Flexible Machinists Stainless Steel Scales Use to visually measure in graduations of 32nds or 64ths. u Decimal equivalents listed on back of scale u Includes adjustable steel depth/height gauge Part No. SU 0170 SU 0156 Size 31 ⁄4" 12" Part No. SU 0182 SU 0183 Size 6" 12" Telescoping Inspection Mirrors The perfect tool for inspecting hard-to-see angles. The telescoping handle reaches from a range of 16 – 34". The mirror is shatterproof. A protective bag is included. Part No. IN 7542 IN 7543 Item Description Oblong Telescoping Inspection Mirror Round Telescoping Inspection Mirror Part No. SU 0136 Size 12 x 113 ⁄32 x 11 ⁄64"
  • 91. 91 Turret Guide Cleaning Brushes Turret Guide Cleaning Brushes Natoli's line of custom pharmaceutical-grade brushes feature high-density, ultra-stiff 612 nylon bristles and are heat and abrasion resistant. These brushes are available exclusively through Natoli. Ultra-Stiff Nylon Bristle Brushes Excellent for proper punch guide cleaning. u 12" Spiral tube brush (with loop end) Part No. SU 0100 SU 0101 SU 0102 SU 0103 SU 0104 SU 0105 SU 0106 Brush Dia 0.945" 1.187" 1.312" 1.500" 1.625" 2.000" 2.125" Part No. SU 0058 SU 0060 SU 0062 SU 0064 SU 0066 Brush Dia 3 ⁄4" 1" 11 ⁄8" 11 ⁄4" 15 ⁄16" Die Pocket Side-Action Cleaning Brushes Use to clean die pockets to ensure accurate die seating. u 12" Spiral tube brush (no loop) Steel Brush Holder u Use in pneumatic or electric drill chucks Part No. SU 0121 Item Description Reusable Brush Holder Size 33 ⁄8 x1 ⁄4" Right Angle Pneumatic Drill u Use with ultra-stiff nylon brushes to quickly and effectively clean die bores, turrets and punch guides Part No. SU 0069 Item Description Right Angle Pneumatic Drill Size 3 ⁄8" ID air hose Brushes not included
  • 92. 92 Dust Cups & Bellows Natoli Dust Cups and Bellows Natoli Dust Cups and Bellows are made with pharmaceutical-grade materials, which are selected to meet specific requirements for stability, wear-resistance, cleaning and flexibility. u Prevents lubricant contamination and black specks on tablets Part No. SU 2500 SU 2501 SU 2502 SU 2503 SU 2504 Size 1M 1 2 3 4 Standard (Clear) Part No. SU 2496 SU 2497 SU 2498 SU 2499 Size 1 2 3 4 Standard (Orange) Barrel-Style (Clear) Part No. SU 2506 SU 2507 Size Fits on 3 ⁄4" barrel Fits on 1" barrel Part No. SU 2493 SU 2494 Size Fits on 3 ⁄4" barrel Fits on 1" barrel Barrel-Style (Orange) Major Dia 0.950" 1.000" 1.212" 1.349" 1.748" Major Dia 0.941" 1.212" 1.349" 1.748" Standard Dust Cup Barrel-Style Dust Cup Overall Length "B" Type = 1.75" "D" Type = 2.1875" Outside Diameter "B" Type = 1.125" "D" Type = 1.3125" Inside Diameter "B" Type = 0.5625" "D" Type = 0.8125 Barrel-Style vs. Standard Dust Cups Standard Dust Cups require manually cutting out a hole using the upper punch, and then fitting the dust cup to the upper punch tip. Barrel-Style Dust Cups come with pre-cut holes and fit directly on the punch barrel. They can be used with or without upper punch dust cup grooves. Natoli Silicone Bellows Eliminates dust on punch barrels, reducing friction and enhancing lubrication performance. Part No. SU 2511 SU 2513 Type “B” “D” Bellow
  • 93. 93 Dust Cup Installation Instructions *Barrel-Style Dust Cups can be used on punches with or without upper punch dust cup grooves.
  • 94. 94 Punch Replacement Keys Fixed Parallel Keys (Feather Keys) u Specify thread size when ordering Key Size 3 ⁄16 x 1" 3 ⁄16 x 11 ⁄4" 3 ⁄16 x 11 ⁄2" 3 ⁄16 x 13 ⁄8" 1 ⁄4 x 11 ⁄4" 3 ⁄16 x 1" 3 ⁄16 x 11 ⁄4" 3 ⁄16 x 11 ⁄2" 3 ⁄16 x 13 ⁄8" 1 ⁄4 x 11 ⁄4" Part No. MA 6066 MA 6068 MA 6072 MA 6070 MA 6151 MA 6047 MA 6048 MA 6049 MA 6152 MA 6153 Thread Size #4-40 #4-40 #4-40 #4-40 #6-32 M3 x 0.5" M3 x 0.5" M3 x 0.5" M3 x 0.5" M4 x 0.7" Key Screws Screw Length 1 ⁄2" 3 ⁄4" 5 ⁄8" 7 ⁄8" 1" 11 ⁄8" 12mm 16mm 20mm 25mm 25mm 30mm Part No. MA 6201 MA 6202 MA 6203 MA 6204 MA 6205 MA 6206 MA 6207 MA 6208 MA 6209 MA 6210 MA 6211 MA 6212 Thread Size #4-40 #4-40 #4-40 #4-40 #4-40 #6-32 M3 x 0.5" M3 x 0.5" M3 x 0.5" M3 x 0.5" M4 x 0.7" M4 x 0.7" Hi-Pro Screw-In Keys u Specify thread size when ordering Key Size 3 ⁄16 x 3 ⁄4" 1 ⁄4 x 1" 3 ⁄16 x 3 ⁄4" 1 ⁄4 x 1" Part No. MA 6050 MA 6054 MA 6155 MA 6156 Thread Size #4-40 #6-32 M3 x 0.5" M4 x 0.7" Punch Replacement Keys Periodically replace keys to ensure proper alignment of special shape punches. u Worn keys can damage punches and turrets, causing expensive repairs and downtime Part No. MA 6056 MA 6058 MA 6060 MA 6062 Width x Length 3 ⁄16 x 3 ⁄4" 3 ⁄16 x 1" 1 ⁄4 x 1" 5 ⁄16 x 1" Hi-Pro Press-In Keys u No threaded hole
  • 95. Press Set-Up Toolboxes Tablet Press Set-Up Toolboxes Each toolbox includes all the necessary tools and accessories for proper press set-up. u All items in the toolbox are also available for purchase individually u Toolboxes are customized for order by machine type and number of stations u Toolbox constructed of durable, molded plastic u Custom toolboxes are available for special or modified tablet presses Part No. SU 0240 SU 0241 SU 0242 SU 0243 SU 0244 SU 0245 SU 0246 SU 0247 SU 0248 SU 0249 SU 0250 SU 0251 SU 0252 SU 0253 SU 0254 SU 0255 SU 0256 SU 0257 SU 0141 Press Set-up Toolbox for Cadmach “BB” Cadmach “D” Fette “B” Fette “BB” Fette “D” Kikusui “B” Korsch “B” Manesty “B” Manesty “BB” Manesty “D” Stokes “B” Stokes “BB” or Natoli NP-100-45 Stokes “D” or Natoli NP-200 Stokes “Premier” Piccola “B” Piccola 11-Station Courtoy “D” or Piccola 8-Station CPT Stealth 30-Station Special Order Press Set-up Toolbox *Optional (Manesty Presses Only) **Manesty Presses Only Toolboxes Include u 12" Precision Straight Edge u 2 Punch Guide Cleaning Brushes u 2 Die Pocket Side-Action Brushes u Adjustable Torque Screwdriver* u Preset Torque Wrench u Die Insertion Ring u Die Seat Cleaner Tool u Hex Socket Adapter u Die Lock T-Handle u Feeler Gauge u Die Driving Rod with 2 replacement tips u Tight Punch Removal Tool u Punch Guide Seal Installation Tool** u Dial Indicator with Magnetic Base for checking die table runout 95
  • 96. 96 Overload and Strain Gauge Calibration Kit Overload and Strain Gauge Calibration Kit Use to accurately calibrate overload and strain gauge systems to prevent tool and press damage. u NIST certified (Certificate of Calibration available upon request) u Complete kit does not include calibration punches (they must be ordered separately) u Load cell verifies tonnage gauge values are accurate u Periodically confirming gauge values will reduce potential press and tool damage u Kit includes protective storage case Part No. IN 7760 IN 7761 SU 0146 Item Description Load Cell Indicator – NIST certified Load Cell (0 – 10 tons) – NIST certified Replacement Storage Case with foam insert Replacement Items Part No. IN 7759 Item Description Overload and Strain Gauge Calibration Kit Part No. IN 7762 IN 7763 IN 7764 IN 7765 IN 7768 IN 7769 IN 7775 IN 7774 IN 7780 Item Description “B” Lower “B” Upper “D” Lower “D” Upper EU “B” Lower EU “B” Upper EU “D” Lower EU “D” Upper Special Order Overload Calibration Punches