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Hazards and Handling
Advanced Peroxide Forming Webinar:
Presented by:
Ted Dubiel, Quality Manager
Meet Your Moderator:
Sasha Laferte
1. All lines are muted, use the chat panel for tech issues
and Q&A at webinar’s end.
2. Unanswered questions will be answered via email after
the webinar.
3. Webinar recording and slides will be emailed to you
tomorrow morning.
Share With the Audience
About Ted Dubiel
• Over 16 years
peroxide former and
high haz management
experience
• Head of New England
Technical Lab
Services Division and
company reactives
program
Does your organization need
help with peroxide former
management?
Managing Your Program
• Overview
• Regulations
• Program
Implementation
• Program Management
Overview
• Chemicals may form explosive
peroxides for a variety of reasons
becoming shock sensitive
• Can pose a threat to the health
and safety
• In most cases not currently
managed under a structured
program
Overview
• Energetic materials do
not age well
• Routine use can expose
can accelerate the
chemical breakdown
• Changes in the material’s
form, color, or state
require investigation
The Chemicals
• Ethyl Ether
• Tetrahydrofuran
• Isopropyl Ether
• 1,4 Dioxane
• Sodium Amide
Common Peroxide Formers:
• Five types of stimuli to which an
explosive will react:
 Electrostatic discharge
 Friction
 Impact
 Heat
 Shock
• Safety needs to be increased as
energetic materials age
Overview
Regulation/Guidelines
• OSHA- General Duty Clause
• NFPA- Peroxide former storage, Fire
Department enforcement
• State Department of Environmental Protection -
Treatment permits (if necessary)
Regulation/Guidelines
• Perform the work off-
hours
• Have a secure location to
move to
• Isolate areas that you will
pass through with the
material
Stabilization of High
Hazard Material
• Information is the key:
 Commercial products are relatively easy to stabilize
because of the availability of information.
 MSDS’s usually (but not always) have solubility information
on them.
How Do You Avoid
All This?
Management of High
Hazard Chemicals
• 95% of all remote openings
can be avoided.
• They usually result from
three things:
 Improper storage
 No preventative maintenance
 Bulk purchasing
Management of High
Hazard Chemicals
The Challenge: Develop a standard
operating procedure (SOP) that collects the
information you want and prevents small
bottles from becoming budget shattering
events.
High Hazard SOP’s
• Find easy ways to collect
information.
• Work with Researchers
• Make tracking/labeling easy
• Give staff a reason why these
things must be done (Ex. Fire
dept. requires inventory).
• Create management
systems that cover the
use, maintenance, and
purchasing of those
materials that could
become unstable.
• This will prevent and
prohibit activities that
create problems.
Management of High
Hazard Chemicals
Management of High
Hazard Chemicals
• Management systems can include:
 Who can purchase such materials
 The largest amount that can be purchased
 How and where these materials be stored
 After what time the chemicals will be disposed
 Who will enforce the system and what the
penalty will be
Management of Peroxide
Forming Chemicals
• Many of the goals of the system can be accomplished
with the existing staff.
• Use people at key points in the process of ordering and
receiving chemicals.
 Purchasing and Receiving - This covers who is using
the material and how much.
 Chemical Hygiene Plan - This will cover authorized
procedures.
Management of High
Hazard Chemicals
• Labs should be inspected
routinely by lab personnel
specifically for peroxide
forming chemicals.
• Periodic inspections by
EH&S
High Hazard SOP’s
• Get them to document their
high hazard materials on an
email format or web-based
form.
• Create a similar inspection
form for high hazard materials
that must be submitted on
some schedule.
• Look at the forms and give
feedback.
High Hazard SOP’s
• You can never provide too much
information to the lab.
 All lab staff know of peroxides in ether. Not
many know what causes this to happen
(conditions and use).
• Attempt to get into lab meetings at least
monthly with this type of information.
• Let them know the potential safety issues
to the individual.
• Large University in Boston Area
 Biannual lab evaluations
• Entire campus walk through
 Report created
 Material evaluated for disposal
• Large Biotech in Boston Area
 Entered received date upon receipt into
Chemical inventory
 Report created showing material at or over
1 year
 Annual walk through
 Material removed for disposal
QUESTIONS?
Ted Dubiel
tdubiel@triumvirate.com
617-839-4033
Thank You!
1-888-TEI-WOWS www.triumvirate.com

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Peroxide former webinar

  • 1. Hazards and Handling Advanced Peroxide Forming Webinar: Presented by: Ted Dubiel, Quality Manager
  • 3. 1. All lines are muted, use the chat panel for tech issues and Q&A at webinar’s end. 2. Unanswered questions will be answered via email after the webinar. 3. Webinar recording and slides will be emailed to you tomorrow morning. Share With the Audience
  • 4. About Ted Dubiel • Over 16 years peroxide former and high haz management experience • Head of New England Technical Lab Services Division and company reactives program
  • 5. Does your organization need help with peroxide former management?
  • 6. Managing Your Program • Overview • Regulations • Program Implementation • Program Management
  • 7. Overview • Chemicals may form explosive peroxides for a variety of reasons becoming shock sensitive • Can pose a threat to the health and safety • In most cases not currently managed under a structured program
  • 8. Overview • Energetic materials do not age well • Routine use can expose can accelerate the chemical breakdown • Changes in the material’s form, color, or state require investigation
  • 9. The Chemicals • Ethyl Ether • Tetrahydrofuran • Isopropyl Ether • 1,4 Dioxane • Sodium Amide Common Peroxide Formers:
  • 10. • Five types of stimuli to which an explosive will react:  Electrostatic discharge  Friction  Impact  Heat  Shock • Safety needs to be increased as energetic materials age Overview
  • 11.
  • 12.
  • 13.
  • 14. Regulation/Guidelines • OSHA- General Duty Clause • NFPA- Peroxide former storage, Fire Department enforcement • State Department of Environmental Protection - Treatment permits (if necessary)
  • 15. Regulation/Guidelines • Perform the work off- hours • Have a secure location to move to • Isolate areas that you will pass through with the material
  • 16. Stabilization of High Hazard Material • Information is the key:  Commercial products are relatively easy to stabilize because of the availability of information.  MSDS’s usually (but not always) have solubility information on them.
  • 17. How Do You Avoid All This?
  • 18. Management of High Hazard Chemicals • 95% of all remote openings can be avoided. • They usually result from three things:  Improper storage  No preventative maintenance  Bulk purchasing
  • 19. Management of High Hazard Chemicals The Challenge: Develop a standard operating procedure (SOP) that collects the information you want and prevents small bottles from becoming budget shattering events.
  • 20. High Hazard SOP’s • Find easy ways to collect information. • Work with Researchers • Make tracking/labeling easy • Give staff a reason why these things must be done (Ex. Fire dept. requires inventory).
  • 21. • Create management systems that cover the use, maintenance, and purchasing of those materials that could become unstable. • This will prevent and prohibit activities that create problems. Management of High Hazard Chemicals
  • 22. Management of High Hazard Chemicals • Management systems can include:  Who can purchase such materials  The largest amount that can be purchased  How and where these materials be stored  After what time the chemicals will be disposed  Who will enforce the system and what the penalty will be
  • 23. Management of Peroxide Forming Chemicals • Many of the goals of the system can be accomplished with the existing staff. • Use people at key points in the process of ordering and receiving chemicals.  Purchasing and Receiving - This covers who is using the material and how much.  Chemical Hygiene Plan - This will cover authorized procedures.
  • 24. Management of High Hazard Chemicals • Labs should be inspected routinely by lab personnel specifically for peroxide forming chemicals. • Periodic inspections by EH&S
  • 25. High Hazard SOP’s • Get them to document their high hazard materials on an email format or web-based form. • Create a similar inspection form for high hazard materials that must be submitted on some schedule. • Look at the forms and give feedback.
  • 26. High Hazard SOP’s • You can never provide too much information to the lab.  All lab staff know of peroxides in ether. Not many know what causes this to happen (conditions and use). • Attempt to get into lab meetings at least monthly with this type of information. • Let them know the potential safety issues to the individual.
  • 27. • Large University in Boston Area  Biannual lab evaluations • Entire campus walk through  Report created  Material evaluated for disposal
  • 28. • Large Biotech in Boston Area  Entered received date upon receipt into Chemical inventory  Report created showing material at or over 1 year  Annual walk through  Material removed for disposal

Editor's Notes

  1. In 5 Steps to managing peroxide forming chemicals we discussed -What are the most common peroxide formers Some the do’s and don’t for handling these Training Discarding Planning giving a brief outline. Today we are going to build upon that and discuss implementing a management plan
  2. Lisa All lines are muted, use the chat panel for tech issues. Q&A at the end, tweet questions using #EventsRule Unanswered questions will be answered on Twitter after the webinar. Webinar recording and slides will be emailed to you tomorrow morning.
  3. In 5 Steps to managing peroxide forming chemicals we discussed -What are the most common peroxide formers Some the do’s and don’t for handling these Training Discarding Planning giving a brief outline. Today we are going to build upon that and discuss implementing a management plan
  4. Energetic materials: A material which can undergo exothermal chemical reactions, releasing a considerable amount of energy. Deflagration: Burning. The rapid chemical reaction between a fuel and an oxidizer which produces heat, light and gaseous products
  5. Some peroxide formers come with inhibitors (hydroquinone, BHT) but over time and depending on conditions the inhibitors can break down. With researchers using the inhibitor free for research a management plan is even more important now
  6. If you have peroxides or other potential energetic materials these stimuli can set the material off.
  7. I mentioned age before this sodium amide was in a lab for 30yrs. And started to oxidize
  8. There have been incidence with peroxide formers but there is very little regulations. the safety falls under OSHA. The majority of the guidance out there is from the NFPA. The fire department is the most active in inspecting facilites for these materials. the fire dept. has the come into many facilites, required removal and in some cases cited the generator The states primarily come into play when the solvents have peroxdies and need to be treated prior to disposal. ds
  9. The majority of the remote openings can be prevented. Ussually the material is stored in direct sunlight, been sitting around for years being used on and off. In some cases the material was never used and left in a closet because it was part of bulk purchase and the researcher didn’t need it, the experiment/reaction was stopped or shut down Whatever the reason may be a management program could prevent all of this
  10. A SOP or BMP is the What is going to work best for your instituioon? how many labs do you need to cover? What resources do you have? The investment in the implementation will save you money in the long run
  11. Every site will be different Do you have an inventory system, Can the researchers help Do you have a team to help? Track the material with a system that works Getting researchier buy in and understand the concequences of no program.
  12. Each management program is site specific- it is ideal if you are able to control the purchasing or have the material tagged upon receipt. More cases than not that is not th
  13. Some systems that have worked and we will get into 2 cases studies shortly are managing from the purchasing and limiting the aount for peroxide forming checimals Labeling the peroxide formers with received dates so you can track time onsite. Setting timeline for storage prior to disposal
  14. Central pruchading controling the amounts of the material. Needing EHS approval to exceed those quantiites Working managenmnt into CHP,
  15. If the researchers are onboard having them monitor their peroxide formers as the first line defense and then EHS does periodic inspections. This
  16. Document sent to you or kept in a central location showing where the material is stored, how much and the received date and last tme it was tested. When tested a form is filled out and submitted so you have it on file.
  17. Not all researchers know the peroxide forming potential for ether, THF. They know what they use it for and that its flammbale but not always aware Giving the reserachersas much information as possible. showing them what happens when material is mismanaged. Many of the high haz jobs we go on, clinets take pictures and incorporate them into trainings to show what happens. Getting in fornt of lab personnle