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1
Engine Systems
Practical 03.
Identification of fuel systems and
parts and their maintenance
2
1.Fuel System
➢ The fuel delivery system to the engine
➢ 2 systems
1. Petrol system
✓ Petrol and air are first mixed in definite
proportions (usually 1:15) by a device called
Carburetor
✓ Then mixture is fed into the cylinder
✓ Finally the mixture is burnt by an electric spark
generated at the end of the compression
• Fuel Tank
• Fuel Line
• Fuel Filter
• Air Cleaner
• Fuel Injection Pump
• Fuel Injector
• Pressure Regulator
3
Fuel Supply Components
4
5
1.Fuel System…
2. Diesel system
✓ Only air is drawn into the cylinder
✓ Air is compressed during the compression
stroke
✓ At the end of the compression stroke diesel
fuel is sprayed under a pressure into the
cylinder
✓ Sprayed fuel is burnt by the heat of
compressed air
6
7
Components of the fuel system
1. Fuel tank (storage)
➢ Regardless the fuel type
it is necessary to have a
tank to store
2. Air supply system
➢ A device to supply clean
air is needed to provide
O2 for burning the fuel
➢ There is a device called
Air Cleaner
8
Components of the fuel system…
3. Device to regulate
air:fuel ratio
➢ In petrol engines - there
is a device called
carburetor
➢ In Diesel engines – Air
fuel mixing occurs in the
cylinder
➢ Diesel fuel is injected
into the cylinder at the
end of the compression
stroke by a device called
injector
9
Components of the fuel system…
4. Fuel filters
➢ Filters are used to clean the
fuel to ensure that fuel does
not clog in either the
carburetor or fuel injector
➢ Therefore filters are used at
several points in the supply
line
I. Screen at fuel tank filter
II. Sediment blow
III. A number of fuel filters on
supply line
IV. Fuel filter at the entrance to
the injector pump
10
Components of the fuel system…
5. Fuel pump
➢ Fuel tank may be
located above or
below the carburetor
✓ Above – fuel flow due
to gravity
✓ Below – A device is
needed to lift fuel
“called as FUEL
PUMP”
11
Components of the fuel system…
6. Fuel injector
✓ Used in diesel engines
✓ Inject fuel at a very
high pressure into the
cylinder
7. Manifold
➢ Collection of tabular
components used to
conduct air or the air
fuel mixture into the
engine
12
Air cleaners
➢ A vital component of the
fuel system
➢ As the air is finally used
in the cylinder, it very
important that is
completely free from dirt
and dust
➢ If not –
✓ Clogging vital passage
and components
✓ Can foam a grinding
paste which will ruin the
cylinder
13
Air cleaners…
❖ Types of air cleaners – 2
types
1. Dry air cleaners
2. Oil bath air cleaners (wet)
I. Dry air cleaners
➢ Makes using disposal
material like felt or waxed
paper
➢ The filter traps all incoming
dirt in its folds and allows
clean air to pass to the
engine
➢ The disposal element
should always replace at
the stated service interval
14
Air cleaners…
II. Wet type
➢ Air is drawn and passed
over a trough of oil
➢ Dusts get deposited in the
oil
➢ Air escape to the engine
through a wire mesh (trap
any dirt that may have
escaped in the oil bath)
➢ Heavier items such as
straw, leaves are trapped
by a pre-cleaner located at
the entrance of the air
cleaner
15
Components of the fuel system…
➢ Major components
of petrol fuel system
1. Fuel tank
2. Fuel pump
3. Carburetor
➢ Major components
of diesel fuel system
1. Fuel tank
2. Filters
3. Fuel injection pump
4. Fuel injectors
Thank you
16

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Farm_power_prac_03.pdf

  • 1. 1 Engine Systems Practical 03. Identification of fuel systems and parts and their maintenance
  • 2. 2 1.Fuel System ➢ The fuel delivery system to the engine ➢ 2 systems 1. Petrol system ✓ Petrol and air are first mixed in definite proportions (usually 1:15) by a device called Carburetor ✓ Then mixture is fed into the cylinder ✓ Finally the mixture is burnt by an electric spark generated at the end of the compression
  • 3. • Fuel Tank • Fuel Line • Fuel Filter • Air Cleaner • Fuel Injection Pump • Fuel Injector • Pressure Regulator 3 Fuel Supply Components
  • 4. 4
  • 5. 5 1.Fuel System… 2. Diesel system ✓ Only air is drawn into the cylinder ✓ Air is compressed during the compression stroke ✓ At the end of the compression stroke diesel fuel is sprayed under a pressure into the cylinder ✓ Sprayed fuel is burnt by the heat of compressed air
  • 6. 6
  • 7. 7 Components of the fuel system 1. Fuel tank (storage) ➢ Regardless the fuel type it is necessary to have a tank to store 2. Air supply system ➢ A device to supply clean air is needed to provide O2 for burning the fuel ➢ There is a device called Air Cleaner
  • 8. 8 Components of the fuel system… 3. Device to regulate air:fuel ratio ➢ In petrol engines - there is a device called carburetor ➢ In Diesel engines – Air fuel mixing occurs in the cylinder ➢ Diesel fuel is injected into the cylinder at the end of the compression stroke by a device called injector
  • 9. 9 Components of the fuel system… 4. Fuel filters ➢ Filters are used to clean the fuel to ensure that fuel does not clog in either the carburetor or fuel injector ➢ Therefore filters are used at several points in the supply line I. Screen at fuel tank filter II. Sediment blow III. A number of fuel filters on supply line IV. Fuel filter at the entrance to the injector pump
  • 10. 10 Components of the fuel system… 5. Fuel pump ➢ Fuel tank may be located above or below the carburetor ✓ Above – fuel flow due to gravity ✓ Below – A device is needed to lift fuel “called as FUEL PUMP”
  • 11. 11 Components of the fuel system… 6. Fuel injector ✓ Used in diesel engines ✓ Inject fuel at a very high pressure into the cylinder 7. Manifold ➢ Collection of tabular components used to conduct air or the air fuel mixture into the engine
  • 12. 12 Air cleaners ➢ A vital component of the fuel system ➢ As the air is finally used in the cylinder, it very important that is completely free from dirt and dust ➢ If not – ✓ Clogging vital passage and components ✓ Can foam a grinding paste which will ruin the cylinder
  • 13. 13 Air cleaners… ❖ Types of air cleaners – 2 types 1. Dry air cleaners 2. Oil bath air cleaners (wet) I. Dry air cleaners ➢ Makes using disposal material like felt or waxed paper ➢ The filter traps all incoming dirt in its folds and allows clean air to pass to the engine ➢ The disposal element should always replace at the stated service interval
  • 14. 14 Air cleaners… II. Wet type ➢ Air is drawn and passed over a trough of oil ➢ Dusts get deposited in the oil ➢ Air escape to the engine through a wire mesh (trap any dirt that may have escaped in the oil bath) ➢ Heavier items such as straw, leaves are trapped by a pre-cleaner located at the entrance of the air cleaner
  • 15. 15 Components of the fuel system… ➢ Major components of petrol fuel system 1. Fuel tank 2. Fuel pump 3. Carburetor ➢ Major components of diesel fuel system 1. Fuel tank 2. Filters 3. Fuel injection pump 4. Fuel injectors