2. TIHACMLine Overview
Product description
Cover
PCB
O-Ring
Membrane
ACM
Housing
3 Springs
Sensor
Element
Classification
Air intake
CO
NOx
HC
OPEN
CLOSED
HVAC System
ECC
electronics
VOC
Sensor
Element
Classification
Air intake
CO
NOx
HC
OPEN
CLOSED
HVAC System
ECC
electronics
VOC
Sensor
Element
Classification
Sensor
Element
Classification
Air intake
CO
NOx
HC
OPEN
CLOSED
OPEN
CLOSED
HVAC SystemHVAC System
ECC
electronics
ECC
electronics
VOC
ACM = Air Classification Module.
Reduce intake of undesired levels
of unhealthy and unpleasant gases
to an absolute minimum in a car.
ACM is equipped with 2 Sensing
Elements, for detection of:
NOx
CO and so called VOC’s Volatile
Organic Components associated
with unpleasant manures such as
compost, asphalt.
Air taken in is classified on quality
by the ACM. Classification data is
provided to the ECC electronics of
the car. The ECC controls the
recirculation valve based on user
settings, ACM data.
3. TIHACMLine Overview
Process description
1 Membrane weld
Welds membrane to
housing
3 Coverweld
Welds cover to
housing
2 Calibration
Calibrates the PCB
Manual assembly
• O-ring
• springs
• PCB
4. TIHACMLine Overview
Systemdescription MWE
Membrane weld equipment
1st
Manually place housing
Dial table
- weiss
- 4 positions
4th
Bad-unload
- Remove NOK/OK
- Vision for visual check
on quality and
presence of the seal
(option)
3rd
Pressure test
2nd
US Weld Unit
incl. membrane
feeder)
Safety screen
1
2
3
4
5. TIHACMLine Overview
Concept MWE Concept discussion
Frame
-Welded steel
- supports dial table, desktop,
mounting plate for units at outer ring
Desktop
- wood
- Sustainable steel
top layer (ESD)
Suction hood
- Doors from all sides
Trays
-Output: Membrane assy
Monitor
- Displays equipment
status
-Lifted, rotated
Box
-Input: Housings (bulk)
Control box
-Can be reached
from the right
19” rack
- Drawer with keyboard
- Controls
Control Buttons
-Hardware
-Including Emergency
stop, Abort, Ackn., …
Reserved space
- Pneumatics ( reducing
valves, tubes, …)
- Electrics (cables, …)
Light curtain
-Safety; used for start
7. TIHACMLine Overview
New Interface Layout MWE
Split level inner and outer ring
for Laser Weld Equipment:
- Simple frame
- Dial table is mounted ON frame
- More rigid outer ring
- Contacting at lower side more easily
- More space for side equipments
(pneumatics, valves, …)
-
Wooden desktop for operator
Aluminum mounting plate at
frame for units
11. TIHACMLine Overview
Systemdescription LWE
Laserweld equipment
1st
Load Cal-assy and cover
(2 fixture positions)
Dial table
- weiss
- 8 positions
4th
Place cover
P&P unit
Safety screen
2nd
Load
Program
And check
o-ring
3rd
Electrical
check
5th
Weld and code
Rofin laser welder
6th
Spare
(additional rotate
unit)
7th
Spare
(separate coding
unit)
8th
Bad-unload
P&P unit
1
3
2
5
7
4
8
6
12. TIHACMLine Overview
Concept LWE
Desktop
-Wood at operator area
- Sustainable steel top
layer (ESD) at operator
area
- Aluminum for mounting
units
Trays
- Input: CAL assy
- Output: Laser weld
assy
Door
- Including space for
laser
- Saves needed desktop
and frame surface
- compact
Laser
Controls – Not
integrated in dial
table
- Flexible
13. TIHACMLine Overview
Units @ LWE
2 O-ring check & program 3 Place cover & el.
check
4 Laser Weld & Code 5 Bad unload
Nests with CAL-assy
and Cover
17. TIHACMLine Overview
Systemdescription CAL
Calibration 1 Calibration 2 Calibration 3 Calibration 4
Standard PC
- Equipment PC
- Calibration PC
Gas mixture system
- Bronkhorst / Tescom
Calibration station (1x)
- electrical contact block
- gas contact
- Cover
- air pump
- Connection to exhaust system
Cover
Tray
