MICRO AND MACRO MIXING IN ONE

1. STANDARD ENGINEERS Reaction Engineering • Mixing Solutions Mass X’fer • Heat X’ferSTANDARD ENGINEERS Reaction Engineering • Mixing Solutions Mass X’fer • Heat X’fer
Dispertron

2. STANDARD ENGINEERS Reaction Engineering • Mixing Solutions Mass X’fer • Heat X’fer
Dispertron
CO-AXIAL OR DISCRETE MIXERS IN SAME REACTOR
ONE FOR MACRO MIXING
SECOND FOR MICRO MIXING
TOUGHEST MIXING TASKS COMBINED WITH GENTLEST OF MIXING

3. STANDARD ENGINEERS Reaction Engineering • Mixing Solutions Mass X’fer • Heat X’fer
Dispertron made for..
EXTREME VISCOSITY OR SUDDEN SPURT IN VISCOSITY WITH
SIMULTANEOUS
HIGH SOLID % w/w WITH SIMULTANEOUS
STICKY NATURE OF REACTANT/PRODUCT WITH SIMULTANEOUS
MILLING OR EMULSIFICATION WITH SIMULTANEOUS
HEAT TRANSFER (HEATING OR COOLING) FOLLOWED BY
GENTLE SHEAR SENSITIVE BLENDING / HOMOGENIZATION OR
CRYSTALLISATION FOR LARGE CRYSTALS

4. STANDARD ENGINEERS Reaction Engineering • Mixing Solutions Mass X’fer • Heat X’fer
Key Features
SEPARATE MACRO & MICRO MIXER DRIVES WITH VARIABLE SPEED FOR
EACH. INDEPENDENT ON/OFF CONTROL. PLC/DCS PROGRAMMABLE.
CO-ROTATING MACRO AND MICRO DRIVES FOR QUICK SUCTION OF SOLID
OR LIQUID ADDITIVES.
COUNTER ROTATING MACRO AND MICRO DRIVES FOR MAXIMUM SHEAR
WITHOUT VORTEX FORMATION AND MINIMAL AIR ENTRAPMENT.
STEADY STATE FLOW PATTERN OF MACRO MIXER CONTINUOUSLY FEEDS
SHEAR ZONE OF MICRO MIXER.

5. STANDARD ENGINEERS Reaction Engineering • Mixing Solutions Mass X’fer • Heat X’fer
Key Features
HYDRAULICALLY LOADED WALL SCRAPING FOR MAXIMUM HEAT
TRANSFER AS WELL AS MINIMAL PRODUCT ADHESION.
VACUUM OR HIGH PRESSURE OPERATION.
AIDED DISCHARGE OF PRODUCT ESPECIALLY IMPORTANT FOR HIGH
VISCOSITY MASS.
SANITARY CONSTRUCTION FOR MINIMAL MATERIAL HOLD-UP.
ENHANCED SHEAR COWLES MICRO MIXING IMPELLER WITH LARGE SHEAR
LENGTH.

6. STANDARD ENGINEERS Reaction Engineering • Mixing Solutions Mass X’fer • Heat X’fer
Key Features
CLEAN MECHANICAL DRIVE CONSTRUCTION. NO BELTS, CHAINS OR
PLATFORMS FOR DRIVE COMPONENTS.
EXTRA ROBUST CONSTRUCTION FOR SAFE OPERATION AT HIGH SPEEDS.
MICRO MIXER KICKS IN AT VERY LOW LEVELS, ENSURING DE-
AGGLOMERATION / PARTICLE SIZE REDUCTION FROM START. ALSO
ENABLES VERY SMALL BATCHES.

7. STANDARD ENGINEERS Reaction Engineering • Mixing Solutions Mass X’fer • Heat X’fer
Optionals
MACRO & MICRO AGITATOR PLACEMENT
ATMOSPHERIC OR PRESSURISED
LIMPETTED OR JACKETED
HAZARDOUS OR SAFE AREA
HYDRAULIC LIFT OR FIXED TOP
WIDE RANGE OF MOC OF WETTED PARTS

8. STANDARD ENGINEERS Reaction Engineering • Mixing Solutions Mass X’fer • Heat X’fer
Premium Optionals
SCRAPERS: HYDRAULICALLY LOADED PTFE
RTD: DUPLEX PT100 WITH SS 316L THERMOWELL
FLUSH BOTTOM VALVE: SS 316L FLUSH BOTTOM BALL VALVE
CONTROL PANEL: WITH VFDS OR WITHOUT. WITHOUT VFD CONTROL
PANEL CAN BE FLP OR NON-FLP
INSTRUMENTATION
SURFACE FINISH
ADDITIONAL IMPELLERS

9. STANDARD ENGINEERS Reaction Engineering • Mixing Solutions Mass X’fer • Heat X’fer
The Dispertron Specifications
Description Range
Specific Gravity 0.7 – 1.6
Viscosity Upto 60,000 cP
Temperature -20 to 180 deg.C
Pressure P1 - Atmospheric
P2 – Upto 6 bar
P3 – Upto 10 bar
P4 – Upto 20 bar ; PX – Higher Pressures
Max. Particle / Agglomerate Size 4mm
Max Solid % w/w 50%
Max. Solid % v/v 70%

10. STANDARD ENGINEERS Reaction Engineering • Mixing Solutions Mass X’fer • Heat X’fer
The Dispertron Models
Base Model Op. Volume Dispertron Dia X Ht Total Power
Dispertron Rx 10 10 M3 2400 X 6500 ~105 KW
Dispertron Rx 6 6 2100 X 5500 ~63.5 KW
Dispertron Rx 3 3 1600 X 4800 ~41 KW
Dispertron Rx 2 2 1400 X 4100 ~26 KW
Dispertron Rx 1 1 1100 X 3500 ~20.5 KW
Dispertron Rx 0.5 0.5 900 X 3100 ~14.7 KW
Dispertron Rx 0.2 200 Lts 650 X 2800 ~11.2 KW
Dispertron Rx 0.1 100 Lts 525 X 2500 ~7.7 KW
Dispertron Rx 0.05 50 Lts 400 X 2200 ~5.9 KW
Dispertron Rx 0.025 25 Lts 325 X 2100 ~5.2 KW