Dear Sir,
I am a B. Tech Polymer Engineer, having above 8 years experience in Plant operations and Technical services. I have good exposure to Plant Operations, Planning and Executions, Process and Product developments, Productions, Quality Control and Assurance. I have proven abilities in quality management systems and documentations - Execute Process Flowchart, Control Plan, PFMEA, G8D, 5S, Kaizen, Poke Yoke, QCDISME, PPAP, SPC, MSA, Six Sigma, EMS, QMS, Auditing, APQP submissions.
I am pleased to forward my credentials for your kind perusal. My attached detailed resume will speak of itself and I believe the same will be of your interest. Hope you will like to give me an opportunity to meet in person for a mutually beneficial discussion.
Thanking you,
Sreejith.v
+971-567810253 / +971-559543677
Email:sreejithv2006@gmail.com
Cot curve, melting temperature, unique and repetitive DNA
Sreejith v resume polymer industry
1. SREEJITH .V.PILLAI
Mariam Building, Flat No.403, P.O. Box-12822,
Behind Al Baraha Etisalat, Deira, Dubai, United Arab Emirates (UAE).
E-Mail: sreejithv2006@gmail.com, sreejithv2006@rediffmail.com
Mobile: +971-567810253; Residence: +971-42715519/+91-4792346779.
Looking to carve a niche for myself in the field of Polymer Industry, by utilizing professional
qualification and experience with dedication and teamwork for the betterment of organization and self.
AN OVERVIEW
A Graduate Engineer in Polymer Engineering with over 9 years’ experience in handling R&D, Operations
involving Strategic Management, Production Operations, Quality Assurance, Value – Engineering, Projects, etc
in Rubber Compounding, Extrusion and Curing; with proven skills in formulating developmental strategies for
achievement of goals and targets by identifying & developing new avenues for long term growth. Proficient in
heading operations and attaining production volumes by assigning targets and tracking progress against targets.
Demonstrated analytical, problem solving and organizational ability coupled with strong communication and
relationship management. Proven abilities in ISO 9001 & 14001 - QMS, EMS, Executes Process Flowchart,
Control Plan, Failure Modes and Effects Analysis (FMEA), Global 8D (G8D), 5S, Kaizen, Poke Yoke,
QCDISME, PPAP submissions.
COMPETENCY MATRIX
A. Strategic Management / Operations
Formulating strategic plans & operational budgets to enhance operations & meet organizational objectives.
Conceptualizing and implementing technology transfers for enhancing operational efficiency.
Formulating Standard Operating Procedures to facilitate smooth functioning of overall production
operations and ensure timely accomplishment of production targets.
B. Manufacturing
Production Operations
Heading operations & attaining production volumes based on assigned targets and tracking progress.
Designing and implementing systems, & procedures to facilitate smooth functioning of overall production
operations & enhance operational efficiency.
Implementing stringent systems to enhance quality of products & ensure compliance with statutory quality,
environment, health & safety standards.
Analyzing and implementing Corrective & Preventive Actions in the manufacturing line to enhance
productivity & profitability.
Cost Reduction Initiatives
Analyzing various processes / applications and recommending process modifications and equipment
calibrations to enhance operational efficiency.
Identifying capacity limitations & de-bottlenecks of process problems, plant upsets, reasons for production
shortfall for taking cost effective corrective action.
Conducting Process Failure Mode and Effect Analysis for monitoring and controlling critical processes and
resolving critical production / quality issues.
Quality
Implementing Quality Management System and ensuring adherence to the same while ensuring compliance
of various quality measures.
Establishing quality standards, implementing stringent quality control systems to enhance product quality
and reduce rejection rate through continuous up gradation of ISO 9000: 2000, 5S, Kaizen, Poke Yoke,
QCDISME, PPAP, SPC and QMS/ EMS audits in line with changing market / customer requirement.
Conducting regular audits and inspection, ensuring strict compliance to the laid down company
policies/procedures.
2. Safety
Ensuring adherence to safety standards (HSE) implementing stringent safety control systems.
Managing operational safety & implementation of safety audit recommendations in accordance with
regulatory requirements.
Adhering to statutory requirements & organizational standards for the maintenance of safety inside the plant
during all routine and especially critical/hazardous operations.
Project Management
Preparing project plans / schedules, business case sheets with detailed cost-benefit analysis based on ROI
and payback to ensure completion of projects within the time and cost parameters
Designing manufacturing layouts and managing erection, and commissioning activities of instruments,
plants and machinery.
Undertaking feasibility studies for improvement in production methods / equipment for better quality,
safety, pollution control and economy.
C. Team Management
Carrying out performance reviews of various teams & providing feedbacks on areas of improvements.
Analyzing the need and accordingly fulfilling them to enhance their capability.
Preparing yearly training calendar with HR depending upon needs identified & implementing the same.
Imparting continuous on job training, ensuring safety consciousness & discipline among employees.
CAREER RECORD
Since 17th August 2006 to 15th November 2007 with M/s. Agarwal Rubber Products (P) Ltd (ARL),
Hyderabad, Andhra Pradesh, India Joined as a Technical Officer.
Role: Spearheading complete Technical & Production operations ensuring accomplishment of market demand
inclusive of other activities such as advance planning for procuring of raw materials (Inventory control),
preventive maintenance, and quality control, etc.
Significant Achievements in M/s. Agarwal Rubber Products (P) Ltd (ARL),
Design and Development of Automotive Tube Compounds.
Reduction of Rejection level from 10% to 5%.
Increased the production from 10 tones to 14 tones per day.
Reduced Rs.2.56/kgs Compound cost from the Existing Price.
Reduced the Curing time from 3 minutes to 2 minutes.
1st December 2007 to 15th August 2009 with M/s. Gold Seal Engineering Products (P) Ltd, Daman, India
designated as a Process & Product Development Engineer.
Role: Overseeing complete Plant operations entailing production, quality, process improvement, safety, etc.
Significant Achievements in M/s. Gold Seal Engineering Products (P) Ltd
Optimization of Reduction in Compound cost to Gold Seal-Saar Gummi Pvt. Ltd, Germany and Avon
Polymers Pvt. Ltd, UK.
Development of 85 Shore A, 65 Shore A and Sponge compounds to Arvin Meritor, Germany.
Development of 50 Shore A, compounds to BMW, Germany.
Development of ADCL Master batches for reducing the fly loss and over blowing problem to Gold Seal-
Saar Gummi Pvt. Ltd, Germany.
Reduction of Rejection from 10% to 5% to Gold Seal Engineering Products (P) Ltd, India.
Increased the fill factor from 0.65 to 0.75 to Gold Seal Engineering Products (P) Ltd, India.
Increased the Production from 3 tones to 4.5 tones per day to Gold Seal Engineering Products (P) Ltd, India.
3. From 20th August 2009 to 10th April 2012 with M/s. Jayashree Polymers Pvt. Ltd, Pune, Maharashtra,
India as an Assistant Manager - Development. It is a multi product rubber company manufacturing of
automotive parts.
Role: Spearheading complete Product & Process Development activities ensuring accomplishment of market
demand inclusive of other activities such as Dies & Compound Developing as per the customer requirement,
Trouble Shooting, SPC, MSA, APQP, PPAP, FMEA, PQCS, Control Plan, Process Flow Chart, Material Test
Certificates, Sample Inspection Reports, Part Submission Warrant, Vendor/Supplier Finalization, Execution of
equipment ordering, Erection of the equipments, Obtaining permissions from various agencies and government
departments and business promotions, G8D problem Solving methods, etc.
From 26th April 2012 to till date with M/s. Standard Rubber FZC, Dubai, United Arab Emirates as a
Polymer Engineer for the Rubber Products manufacturing plant.
Role: Looking after complete project activities in M/s. Standard Rubber FZC Like: - R&D, Design, Production,
Quality, Development, Supplier Finalization, Execution of equipment ordering, Erection of the Equipment’s,
Obtaining permissions from various agencies and government departments and business promotions, Customer
Relations, Sales & Marketing, etc.
Standard Rubber is a well-known name in Rubber Products; located in Ras Al Khor Industrial Area, Dubai
(Rubber Products Molding Division) and Hamariyah Free Zone, Sharjah (Rubber Products Extrusion Division)
in United Arab Emirates (UAE). Standard Rubber is manufacturing export oriented Extruded and Molded
Rubber Products for the applications in Infrastructure Developers, Marine Industry, Automotive Industry etc.
SCHOLASTICS
2006 - B. Tech (Bachelor Of Technology) in Polymer Engineering from Mahatma Gandhi University, Kottayam
District, Kerala State, India with an aggregate of 72.5% (From 26/08/2002 To 05/07/2006) (4 Years).
2001 - Diploma in Polymer Technology from Department of Technical Education, Government Polytechnic,
Adoor, Pathanamthitta District, Kerala state, India with an aggregate of 62% (From 12/07/1998 To 12/07/2001) (3
Years).
1998-T.H.S.L.C (Technical High School) – From Government of Kerala (Department Of Technical Education,
Krishnapuram, Alappuzha District, Kerala State, India with an aggregate 69.1% (From 01/03/1995 To 01/03/1998)
(3 Years).
Significant Training & Project Exposures.
• CEAT Tires Ltd, Mumbai, on Optimization of Peptizer Dosage & Optimization of Carbon Black Dispersion on
Truck Tyres and Tractor Tires Compound. (From 28/12/2005 To 25/03/2006) (3 Months).
• Training in Rubber Product Manufacturing and Testing at Rubber Research Institute of India (RRI),
Government of India, Ministry of Commerce & Industry, Department of training & Technical Consultancy, Kottayam,
Kerala State, India (From 07/06/2005 To 20/06/2005 (14 Days).
• Training in Testing and Quality Assurance of Plastic Products conducted by Central Institute of Plastics
Engineering & Technology (CIPET), Ministry of Chemicals & Fertilizers, Government of India, Chennai, India
(From 07/01/2004 To 10/01/2004) (4 Days).
• Training in Quality control, Testing Analysis of Rubber products and raw materials at Field Testing Station
(F.T.S), Small Industries Development Organization, Ministry of Industry, and Government of India Changanacherry,
Kerala State, India (From 01/08/2001 To 30/08/2001) (30 Days).
• Training in Latex and dry rubber testing at Common Facility Service Center (C.F.S.C), Department of industries,
Government of Kerala, Changanacherry, Kerala State, India (From 21/03/2001 To 27/03/2001) (7 Days).
• National Symposium on “Emerging Trends in Polymer Engineering (ETPE 2004)” organized by Department of
Polymer Engineering, School Of Technology & Applied Sciences, Mahatma Gandhi University, Kerala State,
India – From 18/03/2004 To 19/03/2004 (2 Days).
• National Seminar on “Emerging Trends in Bio Degradable Plastics”, organized by Department Of Polymer
Technology, B.S.Abdur Rahman Crescent Engineering Collage, Chennai, India (From 15/09/2004 To 16/09/2004)
(2 Days).
• National Symposium on “Engineering Polymers: Application and Technology (EPAT 2003)”, organised by
Department of Polymer Engineering, Amrita Institute of Technology, Coimbatore, India (From 18/12/2003 To
19/12/2003) (2 Days).
4. KEY SKILLS
Polymer Engineering, Rubber Technology, Plastic Technology, Fiber Technology, Paint Technology,
Adhesive Technology, MS Office 2000, MS Office 2007, MS Office 2010, Microsoft Excel, Microsoft Word,
Internet and Power point, C, C++, Auto CAD 2009, Photo Shop 2010, etc.
PERSONAL DETAILS
Sex : Male.
Date of Birth : 11/05/1983.
Age : 30 Years.
Nationality : Indian.
Religion : Hindu.
Marital Status : Married.
Height : 5 feet 7 Inches.
Weight : 60 Kg.
Language Abilities : English, Hindi, Malayalam, Telugu, Tamil, Gujarati, Marathi.
Hobbies : Hearing Music, Sports, Traveling, Stamp & Coin Collection.
Passport Number : G3724626.
Passport Type : P.
Passport Validity : From 27/06/2007 to 26/06/2017.
Passport issued : Cochin, Kerala, India.
Present Address : Mariam Building, Flat No.403, P.O. Box-12822,
Behind Al Baraha Etisalat, Deira, Dubai, United Arab Emirates (UAE).
Ph: +971-558805194 / +971-4-2715519.
Permanent Address : “Sreenilayam”, Ponnezha, Olakettiambalam P.O, Mavelikara,
Alappuzha District, Kerala State, India – 690510.
Ph: +91-479-2346779.
Current Salary : Dirhams: 15, 000/- per Month (4,000 USD/month).
Notice Period : One Month.
REFERENCES
• Dr. Anilkumar P.V, Lecturer in Polymer Technology (STAS),
School of Technology and Applied Sciences (STAS),
Mahatma Gandhi University (M.G. University),
Malloossery P.O, Kottayam District, Kerala State, India - 686041.
Ph: (Office): +91-481-2392928, (Residence): +91-481-2312884.
(Mobile): +91-9496806021 / +91-9037041684, E-Mail: anilmgu@yahoo.com
• Dr. N. Radhakrishnan, Scientist in RRI,
Rubber Research Institute of India (RRI),
Kottayam District, Kerala State, India – 686009
Ph: (Office): +91-481-2353311, (Residence): +91-481-2351956.
(Mobile): +91-9447384679, E-Mail: dr.radhakrishnan@gmail.com
DECLERATION
I hereby declare that the details above are true and correct to the best of my knowledge and belief.
SREEJITH.V.PILAI
+971-567810253 / +971-559543677