1. SAGAR BHATTACHARJEE
Mobile: +91 7096014049, +91 9274087535 |E-mails: sagarbhattacharjee40@gmail.com
Address: Q-105, Srinand Nagar, Part-III, Vejalpur, Ahmedabad-380051, Gujrat
Seeking managerial assignments in Process & Product Quality Assurance/Paint Shop/
Production/Sealer Line with Automobile/Lab Technology/Refinery Sector
PROFESSIONAL SYNOPSIS
An enthusiastic and qualified professional with Diploma in Chemical Engineering from
Hooghly Institute of Technology, A.I.C.T.E Board Offering over 11 years’ experience in the
Process & Product Quality Assurance, Automotive Paint Shop, Production and Sealer Line.
Presently associated with Tata Motors Limited, Gujrat as Officer (Manufacturing Quality-
Paint shop)-Small Car NANO.
Expertise in maximizing yield from raw materials, under the least amount of utility depletion,
i.e. electricity, water, overhead costs.
Experienced in applying statistical process control to analyze the statistically and capability of
the process to improve quality of the product.
Ability to optimize the sealer application process using standardization.
Familiar with all process design and safety requirements and well versed in implementing
industrial chemical processes.
Capable of performing predictive & root cause analysis of problems and carrying out
corrective actions.
Good Communication, Interpersonal & Presentation skills in planning, people management
and leadership with an ability to work in a globally competitive environment, a diligent
learner, open to feedback, flexible, optimistic with multitasking abilities including resolving
crisis situations.
CORE SKILLS
Product & Process Audit (Paint shop)
Dry Film & Liquid Testing of Paint
PT & ED bath solution testing.
Data collection
Nickel-Cr, Zinc plating & Power Coating
Corrosion Strategies & Process Control
Quality Assurance & Quality Control
Defect Analysis, DRL & DRR Controlling
Sealer Line Production Management
Paint, Plating & Power Coating Inspection
Line balancing using MOST.
CAREER CONTOUR
Since April’08 Tata Motors Ltd, Gujrat│
(Tata Motors Limited is an ISO: 9001-2000, ISO: 14001, OHSAS: 18001 certified, India's largest
Automobile company making commercial as well as passenger vehicle)
Growth Path:
Apr’08-Jun’11 Junior Officer
Since July’11 Officer (Manufacturing Quality-Paint shop)-Small Car NANO
Key Deliverables:
Designing the processes and determining ways of running the processes of paint application.
Attending next customer (TCF shop) 5F meeting to know the Paint Shop problem and
resolving issues with the help of respective line in charge/supervisor.
Conducting 5F meeting of Paint EOL and resolving problems through PST (Problem Solving
technique).
Working closely with process chemists and chemical technicians to ensure maximum output
levels and the efficient running of the production facility.
Attending all process safety reviews as necessary and making sure that all agreed
recommendations are adhered to.
Maintaining problem escalating system on quality gates and solving problem with supplier,
respective line supervisor/in charge through PST
2. Implementing Bath solution testing (PT and ED) for controlling bath parameter.
Patrolling, important parameters (Paint appearance, ED appearance, Oven temperature,
Booth parameter, under body sealer WFT etc) of Paint shop daily.
Facilitate QC activity.
Estimating production cost reports and weekly and monthly reports for senior managers.
Maintaining lab documentation and instrument calibration.
Achieving daily production target by supervising sealer line in Paint Shop.
Interacting with regulatory agencies and authorized inspectors to ensure regulatory
compliance.
Ensuring safety and Kaizen implementation.
June ’07 - March’08 SGS India Pvt Ltd (IOCL, Barauni Refinery (Bihar)│
Technical Assistant (Process Dept.)
Key Deliverables:
Installation and monitoring of LPG treatment unit.
Maintain weekly energy audit for monitoring steam trap leakage?
Cooling tower efficiency monitoring on daily basis.
Plan for process improvement during shut down period.
Process flow diagram preparation of all unit through P&ID.
Mar’04-Jun’07 Hindustan Motors Ltd (Passenger Car Division, Uttarpara (W.B)│
As DET
PROJECTS HANDLED
Completed a project on Sealer Line balancing through standardized work and achieved 62
JPH and DRL (Direct Run Loss).
Managed a project on Visual appearance improvement of paint.
Achieved ED coat DFT optimisation in Box section on Nano with Bath parameter balancing
and Sheet metal hole positioning.
Developed Product Quality Standard for Paint Shop Defects.
Handled product in coordination with group on rust related issues at various locations and
resolved customer complaints.
Worked on Water leakage prevention & elimination for New Model.
TECHNICAL TRAININGS & CERETIFICATIONS
Completed trainings and gained knowledge on:
5-S and Safety.
Quality circle.
Kaizen.
TQM.
7QC Tools
IT SKILLS
MS Office (Word, Excel, Power Point) and Internet Applications.
SCHOLASTIC
2003 Diploma in Chemical Engineering from Hooghly Institute of Technology, A.I.C.T.E
Board - 1st Division
1997 H.S.C – Badkulla United Academy, W.B.C.H.S.E –2nd
Division
1995 S.S.C – Badkulla United Academy, W.B.B.S.E – 1st
Division
PERSONAL SNIPPETS
Date of Birth : 23rd
June 1979
Nationality : Indian.
Languages Known : English, Hindi & Bengali