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The Control Solution of
NEXCOM IoT Automation
Mar 22, 2016
Eric Lo
The Industry 4.0 Forerunner –
Unified Architecture by PC-Based Controller
Reliable PLC System
Operation Network
Control Network
APPC
Machine
Control Room
Process/Batch
Control
And NEXCOM offers the comprehensive Solution of
PC-Based Automation connecting the Digital Factory
Operation Network
Control Network
NISE3720
PBOX520A IPPC
NISE3600NISE300
NIFE100
NIFE2310
NISE105
IPPC1960
MAC4000P4E
IWF2220
IFA3610
APPC
Process/Batch
Control
Control Room
Machine
PC-Base
Automation
Data Processing
Operation &
ManagementFront-End
Communication
Cyber-Physical System
CPS   IoT
Closed System
Controllable & Partly predictable
Open System
Difficult to control or to predict
Physical World Cyber WorldCyber-Physical
IoT Controller/GatewayManufacturing Process
• Softlogic Runtime
• VC++ Programming
Automation
Fieldbus Networking
RTOS embedded
Control I/O Module
Intel Atom, Celeron,
Core i3/i5/i7
Internet
Wireless
WiFi/3G/LTE/BT.,etc
Things
Big-Data Concentrator
Mobile Browser
JMobile HMI
IPCControl
Software
HMI
I/O
System
The CPS-ready automation controller for
versatile applications
Cyber-Physical
System
Industry 4.0
Unified
Mobility
Scalable
Comprehensive
Industrial
Automation
Robotic
Control
Advanced
Control
Cloud Gateway
Robot
Controller
SoftMotion
Controller
SoftPLC
The Architecture and Offering of
NEXCOM Automation Controller
Control Network
Field
(Level 0)
Control
(Level 1)
ToOperationNetwork
Engineering Station
APPC1540TAPPC1245T IPPC1560TP2E
NIFE100 NIFE300NIFE200
Robot
Controller
SoftMotion
Controller
SoftPLC
The Architecture and Offering of
NEXCOM Automation Controller
Control Network
Field
(Level 0)
Control
(Level 1)
ToOperationNetwork
Engineering Station
Control PPCAPPC1540TAPPC1245T IPPC1560TP2E
ControllerNIFE100 NIFE300NIFE200
Value Proposition of the
NEXCOM Automation Controller
A Highly Integrated,
Scalable Performance/Size and
Flexible Functionalities
Automation Controller with
PLCopen Standards,
Real-time Industrial Ethernet,
Mainstream Fieldbus and
Advanced PC Technologies
upgrades your Applications/Machines Smarter for
Seamless OT/IT Integration,
Flexible M2M Communication and
Open Connectivity to
the Digital Factory and Industry 4.0
Services
(ERP, MES, SCADA,
CRM, SCM…)
Features of the NEXCOM Controller
Fanless & Rugged Design
Mainstream Fieldbus
Real-time
Industrial Ethernet
PLCopen Standard
Control & Programming
High Resolution HMI
Web-based HMI
Flexible Expansion
(PCI, PCIe, miniPCIe)
Multi-Core Technology
NVRAM & SD Storage
1GbE Ports
Scalable Performance
(Intel ATOM, Intel Core i)
OT/IT/IoT
Enablement
Exclusive
Real-Time Engine
(50us Cycle time)
Reliable Storage
(CFast, SSD, RAID)
Features of the NEXCOMS Control PPC
 Highly Integrated Control Technology
 PLC + HMI + Motion + OPC Server + Ethernet/ Internet + PC Program
 Real-time Platform
 Real-time Engine in one exclusive CPU core
 Multi-axes Motion Control based on real-time EtherCAT communication
 Follow Open Standard
 IEC 61131-3 (PLCopen logic/motion control)
 IEC 61158 (EtherCAT)
 ETG.6010 (CoE - CANopen CiA402 over EtherCAT, EN 50325-4)
 Seamless and Flexible Communication
 Real-time Industrial Ethernet
 Mainstream Fieldbus
 1Gb LAN Ports
 High Computing Performance
 High-density (multi-axes) of motion control with NO HW motion modules required
 Multi-core technology for complex algorithm
 Intel ATOM and Core i platforms
 Comprehensive Panel Selection
 High Resolution and Scalable Panel Size (8” to 17”, 4:3 and 16:9)
 Multi-touch Capability
 Anti-corrosion Panel available
 Advancing PC Technologies
 Reliable Storage (NVRAM, CFast, SSD)
 Flexible Expansion (PCI, PCIe, miniPCIe)
 OT/IT/IoT Enablement
 PLC programming language
 C/C++/Java/… programming language
 Internet/Mail/IoT/… programming libraries
NEXCOM Automation Controllers’
Performance Selection Guide
PLC – Control RTE SMC – SoftMotion RTE
Performance Index P10 P20 P30 M10 M20 M60
IEC61131-3 Language LD/FBD/IL/ST/SFC/CFC LD/FBD/IL/ST/SFC/CFC
Cycle Time (ms) 1 0.5 0.5 1 0.5 0.5
Max. I/O Points 512 1024 1024+ 512 1024 1024+
Max. Axes 12 24 64
High-Computing Applications V V
HMI (integrated options) JMobile Suite
1. CODESYS TargetVisu
2. JMobile Suite
NIFE100 V V V V
NIFE101 V V V V
NIFE200 V V V V
NIFE200P2E V V V V
NIFE300, Core i3 V V
NIFE300, Core i5 V V
APPC0840T V
APPC1245T V V V V
APPC1540T V V
IPPC1560TP2E-DC V
IPPC1570PP2E, Celeron V V
IPPC1770PP2E, Core i5 V V
IPPC1640P V V V
Functional
SPEC.
Controller
Control
PPC
The Control Systems by
Marquee Automation Players
Operation Network
Control Network
Control Room
Unified Architecture by
NEXCOM Automation Controllers
Operation Network
Control Network
Control Room
 PLCopen logic IEC 61131-3.
 GB storage for user program and data.
 Support PROFINET, EtherNet/IP, EtherCAT, Modbus TCP.
 PROFIBUS and DeviceNet are available.
P30 Performance
• Intel Celeron/ Core i3/i5.
• 0.5ms cycle time.
• support 1024+ DI/O points.
• Expansion slots for advancing PC applications.
• High-computing power for complex control and applications.
P20 Performance
• Intel Atom/Celeron.
• 0.5ms cycle time.
• support 1024 DI/O points.
• Expansion slots for advancing
PC applications.
SoftPLC PortfolioPerformance
Flexibility and Expandability
P10 Performance
• Intel Atom.
• 1ms cycle time.
• support 512 DI/O points. NIFE100 NIFE101
NIFE100
APPC1245TAPPC0840T
APPC1540TAPPC1245T
NIFE300
IPPC1640P IPPC1570PP2E IPPC1770PP2E
NIFE200 NIFE200P2ENIFE101
NIFE200 NIFE200P2E
IPC
Machine Vision
HMI PLC +
Motion Modules
Drive
Motor
I/O System
…(More Axes)
…(More Axes)
Sensors
System
Architecture
Smarter Machine Today
SCADA/MES
Communication
Bottleneck
Machine Vision
Drive
Motor
I/O System
…(More Axes)
Sensors
System
Architecture
Highly Integrated Control Solution
IPPC1640P
SCADA/MES
SoftMotion Controller
IPC
Machine Vision
Drive
Motor
I/O System
…(More Axes)
Sensors
System
Architecture
Highly Integrated Control Solution
IPPC1670PP2E
SCADA/MES
SoftMotion Controller with
Machine Vision
 PLCopen logic IEC 61131-3.
 PLCOpen motion control through
 GB storage for user program and data.
 Support PROFINET, EtherNet/IP, EtherCAT, Modbus TCP.
 PROFIBUS and DeviceNet are available.
M60 Performance
• Intel Celeron/ Core i3/i5.
• 0.5ms cycle time.
• support 1024+ DI/O points.
• 64 axes
• Expansion slots for advancing PC applications.
• High-computing power for complex control and applications.
M20 Performance
• Intel Atom/Celeron.
• 0.5ms cycle time.
• support 1024 DI/O points.
• 24 axes
• Expansion slots for advancing
PC applications.
SoftMotion Controller PortfolioPerformance
Flexibility and Expandability
M10 Performance
• Intel Atom.
• 1ms cycle time.
• support 512 DI/O points.
• 12 axes
NIFE100 NIFE101
NIFE100
APPC1245T
APPC1540TAPPC1245T
NIFE300
IPPC1640P IPPC1560PP2E IPPC1770PP2E
NIFE200 NIFE200P2ENIFE101
NIFE200 NIFE200P2E
IPPC1640P IPPC1570PP2E
Restore to Default by F11
One Exclusive-CoreThe Other Multi-Cores
Value-added Software
System Configurations
Automation Runtime Engine
HMI Runtime Engine (Trial Version for 30 Days)System Diagnostic Utility
Remote I/O Modules
HMI Runtime
FBI Modules
1MB NVRAM
Available Options
Description Version Code P/N
NISK-NVRAM 10JKNVRAM00X0
FBI90E-DNM 10J50090E10X0
FBI90E-PBM 10J50090E09X0
FBI90E-REM 10J50090E08X0
License of JMobile Studio V1.91.0.254 6014500029X00
License of JMobile Runtime PC V1.91.0.254 6014500020X00
Note: Both the licenses of JMobile Studio and JMobile Runtime charge.
Supported Protocols
Protocols
Functions
DeviceNet PROFIBUS EtherNet/IP EtherCAT PROFINET
I/O for
SoftPLC
SoftMotion
By
FBI-90E-DNM
By
FBI-90E-PBM
By
Internal Driver
By
Internal Driver
By
FBI90E-REM
FB of
and Drive for
SoftPLC
SoftMotion
By
Internal Driver
IPC
Control
Software
HMI
I/O
System
Unified Control Software
Cyber-Physical
System
Industry 4.0
Unified
Mobility
Scalable
Comprehensive
Industrial
Automation
Robotic
Control
Advanced
Control
Cloud Gateway
SoftMotion RTE
Distributed I/O
Development System
Control RTE
The IDE and Runtime Engine
Download
Coding
Integrated Program Design:
Control Programming Tool
&
Device Configuration Tool
A Professional IEC 61131-3
Development Utility & Automation Software
Integrated Program Design:
Control Programming Tool
&
Device Configuration Tool
A Professional IEC 61131-3
Development Utility & Automation Software
A Powerful Controller Kernel for
Variety of Industrial Applications
 Integrated Functionalities for all Automation Applications
 With PLC, Motion Control, CNC, Robot and HMI.
 Integrated and Easy-to-Use Development Environment
 for Coding, Configuration, Downloading, Debugging, Simulation and
Management.
 Open, Standard, Modularized and Reusable
 based on PLCopen logic(IEC 61131-3), PLCopen motion control, DIN 66025.
 Comprehensive and Flexible Communication Protocols
 including EtherCAT, PROFIBET, PROFIBUS, EtherNet/IP, DeviceNet, Modbus
TCP, OPC Server(V2.0), OPC UA.
 Reliable, High-Performance and Portable Runtime Engine
 with one-Exclusive CPU core in micro second Jitter.
 Powerful and Expandable Control Libraries
 for SoftMotion, CNC and Robot.
 Advanced and Seamless OT/IT Integration
 PC/IoT applications are available through C/C++ActiveX.
Open, Standard, Re-usable, Expandable, Advanced
and Comprehensive Motion Algorithm
SoftMotion RTE
 For single and multi-axis motion control
Note: The SoftMotion supports Drives. (v: supported functions, ✽: alternation by 3S functions)
The SoftMotion Library Follows the Part 1, 2 & 3
Administrative Motion
Single Axes Multi Axes Single Axes Multi Axes
MC_Power v MC_CamTableSelect v MC_Home v MC_CamIn v
MC_ReadStatus v MC_Stop v MC_CamOut v
MC_ReadAxisError v MC_Halt v MC_GearIn v
MC_ReadParameter v MC_MoveAbsolute v MC_GearOut v
MC_ReadBoolParameter v MC_MoveRelative v MC_GearInPos v
MC_WriteParameter v MC_MoveAdditive v MC_PhasingAbsolute ✽
MC_WriteBoolParameter v MC_MoveSuperimposed v MC_PhasingRelative ✽
MC_ReadDigitalInput ✽ MC_MoveVelocity v MC_CombineAxis
MC_ReadDigitalOutput ✽ MC_MoveContinuousAbsolute ✽
MC_WriteDigitalOutput ✽ MC_MoveContinuousRelateive ✽
MC_ReadActualPosition V MC_TorqueControl ✽
MC_ReadActualVelocity V MC_PositionProfile v
MC_ReadActualTorque V MC_VelocityProfile v
MC_ReadAxisInfo MC_AccelerationProfile v
MC_ReadMotionState
MC_SetPosition V
MC_SetOverride
MC_TouchProbe V
MC_DigitalCamSwitch V
MC_Reset V
MC_AbortTrigger V
MC_HaltSuperimposed
Supported Drives of CODESYS SoftMotion
:
 BECKHOFF EL2521/EL5101
 Control Techniqes Digitax, Mentor und Unidrive
 Copley Accelnet
 FESTO CMMP EtherCAT
 Generic CiA DSP402
 Infranor XtrapulsPac
 JAT Ecovario
 KEB F5, H6
 Kollmorgen AKD/ AKD Servodrive
 Metronix ARS 2000-Serie
 OMRON G5
 Parker compax3, SBC
 Schneider Electric Lexium32/ Lexium32i
 Servotronix CDHD
 Stöber Posidrive, SD6
Function Blocks of PLCopen motion control Version 2.0
March 17, 2011
MC_ (Since V1.0)
MC_ (Since V2.0)
SoftMotion libraries at a glance
Robotic: Articulated, Delta, SCARA
Note: The Libraries includes SoftMotion RTE & SoftMotion CNC RTE
SoftMotion libraries at a glance
Robotic: Articulated, Delta, SCARA
More SoftMotion libraries
Note: The Libraries includes SoftMotion RTE & SoftMotion CNC RTE
Applications by SoftMotion
Encapsulation Labeling
Tracking Dancer Control
Distributed I/O
CODESYS
Gateway V3
PLCHandler
CODESYS
OPC Server
C/C++/ActiveX
Visualization/ Data Base/ Services/
Value-added applications
SCADA/MES
CODESYS Runtime
CODESYS
Gateway V3
PLCHandler and OPC Server –
The PC-Enabled Communication Technology
User Application
(HMI/Data Base/Machine Vision/… algorithm)
CODESYS
Gateway V3
Seamless OT/IT Integration
Kernel Space Driver
HW
Windows Kernel
Win32 Libraries
CODESYS
Runtime
Engine
IEC 61131-3
Applications
Real-time Engine on one exclusive CPU core
PLC Program C/C++ Program
HAL
Proprietary
Library
CODESYS
PLCHandler
Library
IEC 61131-3
Logic
Library
PLCopen
motion control
Library
CNC
Library
Safety
Library
IPCControl
Software
HMI
I/O
System
Mobility HMI
Cyber-Physical
System
Industry 4.0
Unified
Mobility
Scalable
Comprehensive
Industrial
Automation
Robotic
Control
Advanced
Control
Cloud Gateway
Remote Access
Distributed I/O
JMobile Studio (IDE)
JMobile Runtime PC + Control RTE/ SoftMotion RTE
Advanced HMI Software
Panel Controller & HMI
Download
Windows Client
VNC Client ActiveX for IE
(Limitation: 3x Clients + 1x VNC Client)
Features
Intuitive UI & IDE
Iconic & Complete
Industrial
Components
Sensitive Interaction
&
Fast Response
High Resolution &
Scalable Size
Advanced Functions
 Remote Access and Web-enabling Capabilities
 Permission Management
 Multi-Language
 Mainstream PLC Drivers
 Advanced Functionalities & Widgets
 Trends
 Report
 Alarm
 Events
 Scheduler
 Recipes
 Media Player
 IP Camera
 JavaScript
IPCControl
Software
HMI I/O
System
Comprehensive I/O System
Cyber-Physical
System
Industry 4.0
Unified
Mobility
Scalable
Comprehensive
Industrial
Automation
Robotic
Control
Advanced
Control
Cloud Gateway
• Extendable: With up to 64 signal and function modules per
interface.
109 mm
12,9 mm
Interface module Power module
Potential distributor
module
Function module
Signal module
Fieldbus Remote I/O –
VIPA SLIO
 Open to all requirements:
If tasks increase you can easily extend SLIO and thereby your application and implementation due to its modularity.
 Open to other systems:
SLIO can be fully integrated with other PLC/PAC systems.
 Open to all protocols:
For example: PROFIBUS, PROFINET, DeviceNet, EtherNet/IP, EtherCAT and Modbus TCP.
Fieldbus Remote I/O –
VIPA SLIO
The power modules do their work perfectly:
 They separate the potential groups.
 If necessary, they provide for a refresh of the power supply.
But these general features are also of interest to you:
 The interface modules come including replaceable power module.
Locking hook
Bus terminal
• General isolation from electronic and installation level.*
• Optimal placement of the interfaces for space saving
connections.**
• Galvanic isolation between fieldbus and backplane bus.
• DIP-switches for address configuration with transparent cover.
• Electrical isolation between fieldbus and input/output level.
Electronic module
A SLIO Power Module
Fieldbus Remote I/O –
VIPA SLIO
Fieldbus Remote I/O –
VIPA SLIO
For each application the right module
Unified Architecture &
Integrated Control Solution
 The total consultant service
 One stop integration
 Open standard
 High-performance motion
 High-computing power
 Comprehensive portfolio
System Architecture
Consultant
Mechatronics
Integration Design
PLC/PC/Motion
Program Design
Smarter and Advanced Applications
Intelligent
High-speed
Powerful
1. Motion Control
2. Production Management
3. E-Traceability Service
4. Machine Self-diagnostic Service
5. Prediction Maintenance
6. Remote Management
…
Target Industries
Food & Beverage
Household &
Personal Care
Metals Handling
Automotive
Semiconductor
& Electronics
Water/
Wastewater
Renewable EnergyProject SIs &
OEM SIs &
Machine Builders
 High-computing power required
 Complex HMI required
 Massive sensor nodes deployed
 Massive and real-time motion control required
 Remote Management/Monitoring
F&B Packaging Machine
HMI+PLC
DI:
Emergency Stop
AO:
VFD
DI:
Photoelectric
Sensor
DI:
Light Screens
AO:
Heater
Portion ValveDO/Relay:
Actuator
AI:
Scale Meter
AI:
Flow Sensor
Pressure Sensor
Temperature Sensor
DI:
Push Buttons
DO:
Indicator
DI:
Interlocking
Switches
HMI + PLC + Motion:
1. Point to Point
2. Change Speed on the Fly
3. Dancer Control
DO:
Tower Light
IPPC Series
Plate/Pipe Bending Machine
DO:
Tower Light
HMI
DI:
Photoelectric
Sensor
DI:
Light Screens
DO/Relay:
Actuator/
DO:
Indicator
DI:
Control Panel
PLC + Motion:
1. Loading & Unloading
2. Torque Control
3. Bending
DI:
Interlocking
Switches
NIFE100
DI:
Push Buttons
&
Emergency Stop
AOI for Car Body Welding
3D Laser Sensor
Encoder
Inspection &
Measurement
3D Image Rendering
& Data Logging
Articulated Robot
for Welding
Upload
Water Treatment Process
…
Pressure
Sensor
Flow
Sensor
Level
Sensor
Temp.
Sensor
PH
Sensor
Chemical
Sensor
Valve Pump AC Motor
…
VFD Soft
Starter
Control
Room
Water
SCADA
MV Drive Remote I/O
Renewable Energy
Management & Monitoring
1. Generator/Gear/Speed/Torque/Vibration
- Control & Monitoring
2. Power Management
3. Visualization
4. Communication
1. Inverter Control
2. Solar Tracking
3. Power Management
4. Communication
1. Data Processing
2. Security Gateway
3. Front-end communication
Solution Pack to Go,
FAE to your site, SPEC in Service
PC-based EtherCAT SoftMotion Solution Pack with PAC Controller + HMI + I/O + Drive + Motor
F&B Packaging
Machine
System Architecture
SoftMotion
Features & Functions
Highly Integrated Controller for
Seamless OT and IT Applications
Flow,
Pressure,
Temperature
Sensors
3rd Party/Proprietary Library
PC
Peripherals
M2M Clound
Mail
Services
Machine
Vision
Data Base
Comm.
Services
APC
Customized
Library
IT:
Seamless Integration
Ubiquitous
IoT Automation
SCADA, MES, APS …
CODESYS Gateway
Server
PLCMotion/CNC
CODESYS Runtime
PLCHanlder OPC Server
JMobile/
ServerOT:
Reliable Control
HMIIEC 61131-3
From Big Data to Cloud Services
Level 1 SoftPLC/ SoftMotion/
HMI/ Cloud Gateway
Level 3
Level 0 I/O
01010111011101011100110110110101011100110111010101110101
Level 2 Visualization
Level 4 PaaS/ SaaS
Automation(ISA95)
Cloud/IoT
Cyber-Physical
SystemIndustrial IoT Studio
An intuitive UI tool for data path definition
 Drag & Drop connection
 Quick deployment for protocol routing
 Functions by visualized nodes
 Protocol nodes for
 Industrial Ethernet
 Fieldbus
 Cloud
 Open resources on Github
From Industrial Field Devices
To Cloud Entry Point
NEXCOM Industrial IoT Studio
NEXCOM
Value-added
Nodes
Advanced Nodes for MS Azure IoT Suite
Field Devices
IPC
Efficiently Configure and Debug
Efficiently Configure and Debug
Library – ProtocolLibrary – Motion Control
Comprehensive IoT Automation Offering
NISE
NIFE
IPPC
APPC
On-board/FPGA
LAN Ports
Add-on
Motion Cards
CNC Controller -
NControl
3rd-Party Software
SoftMotion
CNC
SoftPLC
Target
Visue
Nex ECM
VisualizationPC-Based Automation Industry 4.0
Consultant
Service –
FA/OEM
 Consultant Service for
 System Architecture
 Design of PLC/PC/Motion Integrated Application
 Mechatronics Integrated Design
 Evaluation Service for
 System Capacities
 Protocol Conversion
 Cross System Integration
CORE VALUE
Electrical
Signals
Automation Core
Communication
Interfaces
Wireless
Library – ProtocolLibrary – Motion Control
Comprehensive IoT Automation Offering
NISE
NIFE
IPPC
APPC
On-board/FPGA
LAN Ports
Add-on
Motion Cards
CNC Controller -
NControl
3rd-Party Software
SoftMotion
CNC
SoftPLC
Target
Visue
Nex ECM
VisualizationPC-Based Automation Industry 4.0
Consultant
Service –
FA/OEM
 Consultant Service for
 System Architecture
 Design of PLC/PC/Motion Integrated Application
 Mechatronics Integrated Design
 Evaluation Service for
 System Capacities
 Protocol Conversion
 Cross System Integration NISE/NIFE & IPPC/APPC Series
CORE VALUE
Control SWMAC Series
NET
Series
Electrical
Signals
Automation Core
Communication
Interfaces
NControl
Series
IWF/
IoT
Wireless
iAutomation
Cloud Builder
NISE
NIFE
Control
PPC
eLITE
MAC NET
EtherCAT
Robot
M. Vision
NControl
IWF
IoT
iAutomation Product Lines – CPS Ready
Thank You!

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Sales Kits for NEXCOM Automation Control Solutions_20160404_FB__Eric Lo

  • 1. The Control Solution of NEXCOM IoT Automation Mar 22, 2016 Eric Lo
  • 2. The Industry 4.0 Forerunner – Unified Architecture by PC-Based Controller
  • 3. Reliable PLC System Operation Network Control Network APPC Machine Control Room Process/Batch Control
  • 4. And NEXCOM offers the comprehensive Solution of PC-Based Automation connecting the Digital Factory Operation Network Control Network NISE3720 PBOX520A IPPC NISE3600NISE300 NIFE100 NIFE2310 NISE105 IPPC1960 MAC4000P4E IWF2220 IFA3610 APPC Process/Batch Control Control Room Machine PC-Base Automation Data Processing Operation & ManagementFront-End Communication
  • 5. Cyber-Physical System CPS   IoT Closed System Controllable & Partly predictable Open System Difficult to control or to predict Physical World Cyber WorldCyber-Physical IoT Controller/GatewayManufacturing Process • Softlogic Runtime • VC++ Programming Automation Fieldbus Networking RTOS embedded Control I/O Module Intel Atom, Celeron, Core i3/i5/i7 Internet Wireless WiFi/3G/LTE/BT.,etc Things Big-Data Concentrator Mobile Browser JMobile HMI
  • 6. IPCControl Software HMI I/O System The CPS-ready automation controller for versatile applications Cyber-Physical System Industry 4.0 Unified Mobility Scalable Comprehensive Industrial Automation Robotic Control Advanced Control Cloud Gateway
  • 7. Robot Controller SoftMotion Controller SoftPLC The Architecture and Offering of NEXCOM Automation Controller Control Network Field (Level 0) Control (Level 1) ToOperationNetwork Engineering Station APPC1540TAPPC1245T IPPC1560TP2E NIFE100 NIFE300NIFE200
  • 8. Robot Controller SoftMotion Controller SoftPLC The Architecture and Offering of NEXCOM Automation Controller Control Network Field (Level 0) Control (Level 1) ToOperationNetwork Engineering Station Control PPCAPPC1540TAPPC1245T IPPC1560TP2E ControllerNIFE100 NIFE300NIFE200
  • 9. Value Proposition of the NEXCOM Automation Controller A Highly Integrated, Scalable Performance/Size and Flexible Functionalities Automation Controller with PLCopen Standards, Real-time Industrial Ethernet, Mainstream Fieldbus and Advanced PC Technologies upgrades your Applications/Machines Smarter for Seamless OT/IT Integration, Flexible M2M Communication and Open Connectivity to the Digital Factory and Industry 4.0 Services (ERP, MES, SCADA, CRM, SCM…)
  • 10. Features of the NEXCOM Controller Fanless & Rugged Design Mainstream Fieldbus Real-time Industrial Ethernet PLCopen Standard Control & Programming High Resolution HMI Web-based HMI Flexible Expansion (PCI, PCIe, miniPCIe) Multi-Core Technology NVRAM & SD Storage 1GbE Ports Scalable Performance (Intel ATOM, Intel Core i) OT/IT/IoT Enablement Exclusive Real-Time Engine (50us Cycle time) Reliable Storage (CFast, SSD, RAID)
  • 11. Features of the NEXCOMS Control PPC  Highly Integrated Control Technology  PLC + HMI + Motion + OPC Server + Ethernet/ Internet + PC Program  Real-time Platform  Real-time Engine in one exclusive CPU core  Multi-axes Motion Control based on real-time EtherCAT communication  Follow Open Standard  IEC 61131-3 (PLCopen logic/motion control)  IEC 61158 (EtherCAT)  ETG.6010 (CoE - CANopen CiA402 over EtherCAT, EN 50325-4)  Seamless and Flexible Communication  Real-time Industrial Ethernet  Mainstream Fieldbus  1Gb LAN Ports  High Computing Performance  High-density (multi-axes) of motion control with NO HW motion modules required  Multi-core technology for complex algorithm  Intel ATOM and Core i platforms  Comprehensive Panel Selection  High Resolution and Scalable Panel Size (8” to 17”, 4:3 and 16:9)  Multi-touch Capability  Anti-corrosion Panel available  Advancing PC Technologies  Reliable Storage (NVRAM, CFast, SSD)  Flexible Expansion (PCI, PCIe, miniPCIe)  OT/IT/IoT Enablement  PLC programming language  C/C++/Java/… programming language  Internet/Mail/IoT/… programming libraries
  • 12. NEXCOM Automation Controllers’ Performance Selection Guide PLC – Control RTE SMC – SoftMotion RTE Performance Index P10 P20 P30 M10 M20 M60 IEC61131-3 Language LD/FBD/IL/ST/SFC/CFC LD/FBD/IL/ST/SFC/CFC Cycle Time (ms) 1 0.5 0.5 1 0.5 0.5 Max. I/O Points 512 1024 1024+ 512 1024 1024+ Max. Axes 12 24 64 High-Computing Applications V V HMI (integrated options) JMobile Suite 1. CODESYS TargetVisu 2. JMobile Suite NIFE100 V V V V NIFE101 V V V V NIFE200 V V V V NIFE200P2E V V V V NIFE300, Core i3 V V NIFE300, Core i5 V V APPC0840T V APPC1245T V V V V APPC1540T V V IPPC1560TP2E-DC V IPPC1570PP2E, Celeron V V IPPC1770PP2E, Core i5 V V IPPC1640P V V V Functional SPEC. Controller Control PPC
  • 13. The Control Systems by Marquee Automation Players Operation Network Control Network Control Room
  • 14. Unified Architecture by NEXCOM Automation Controllers Operation Network Control Network Control Room
  • 15.  PLCopen logic IEC 61131-3.  GB storage for user program and data.  Support PROFINET, EtherNet/IP, EtherCAT, Modbus TCP.  PROFIBUS and DeviceNet are available. P30 Performance • Intel Celeron/ Core i3/i5. • 0.5ms cycle time. • support 1024+ DI/O points. • Expansion slots for advancing PC applications. • High-computing power for complex control and applications. P20 Performance • Intel Atom/Celeron. • 0.5ms cycle time. • support 1024 DI/O points. • Expansion slots for advancing PC applications. SoftPLC PortfolioPerformance Flexibility and Expandability P10 Performance • Intel Atom. • 1ms cycle time. • support 512 DI/O points. NIFE100 NIFE101 NIFE100 APPC1245TAPPC0840T APPC1540TAPPC1245T NIFE300 IPPC1640P IPPC1570PP2E IPPC1770PP2E NIFE200 NIFE200P2ENIFE101 NIFE200 NIFE200P2E
  • 16. IPC Machine Vision HMI PLC + Motion Modules Drive Motor I/O System …(More Axes) …(More Axes) Sensors System Architecture Smarter Machine Today SCADA/MES Communication Bottleneck
  • 17. Machine Vision Drive Motor I/O System …(More Axes) Sensors System Architecture Highly Integrated Control Solution IPPC1640P SCADA/MES SoftMotion Controller IPC
  • 18. Machine Vision Drive Motor I/O System …(More Axes) Sensors System Architecture Highly Integrated Control Solution IPPC1670PP2E SCADA/MES SoftMotion Controller with Machine Vision
  • 19.  PLCopen logic IEC 61131-3.  PLCOpen motion control through  GB storage for user program and data.  Support PROFINET, EtherNet/IP, EtherCAT, Modbus TCP.  PROFIBUS and DeviceNet are available. M60 Performance • Intel Celeron/ Core i3/i5. • 0.5ms cycle time. • support 1024+ DI/O points. • 64 axes • Expansion slots for advancing PC applications. • High-computing power for complex control and applications. M20 Performance • Intel Atom/Celeron. • 0.5ms cycle time. • support 1024 DI/O points. • 24 axes • Expansion slots for advancing PC applications. SoftMotion Controller PortfolioPerformance Flexibility and Expandability M10 Performance • Intel Atom. • 1ms cycle time. • support 512 DI/O points. • 12 axes NIFE100 NIFE101 NIFE100 APPC1245T APPC1540TAPPC1245T NIFE300 IPPC1640P IPPC1560PP2E IPPC1770PP2E NIFE200 NIFE200P2ENIFE101 NIFE200 NIFE200P2E IPPC1640P IPPC1570PP2E
  • 20. Restore to Default by F11 One Exclusive-CoreThe Other Multi-Cores Value-added Software System Configurations Automation Runtime Engine HMI Runtime Engine (Trial Version for 30 Days)System Diagnostic Utility
  • 21. Remote I/O Modules HMI Runtime FBI Modules 1MB NVRAM Available Options Description Version Code P/N NISK-NVRAM 10JKNVRAM00X0 FBI90E-DNM 10J50090E10X0 FBI90E-PBM 10J50090E09X0 FBI90E-REM 10J50090E08X0 License of JMobile Studio V1.91.0.254 6014500029X00 License of JMobile Runtime PC V1.91.0.254 6014500020X00 Note: Both the licenses of JMobile Studio and JMobile Runtime charge.
  • 22. Supported Protocols Protocols Functions DeviceNet PROFIBUS EtherNet/IP EtherCAT PROFINET I/O for SoftPLC SoftMotion By FBI-90E-DNM By FBI-90E-PBM By Internal Driver By Internal Driver By FBI90E-REM FB of and Drive for SoftPLC SoftMotion By Internal Driver
  • 23. IPC Control Software HMI I/O System Unified Control Software Cyber-Physical System Industry 4.0 Unified Mobility Scalable Comprehensive Industrial Automation Robotic Control Advanced Control Cloud Gateway
  • 24. SoftMotion RTE Distributed I/O Development System Control RTE The IDE and Runtime Engine Download Coding
  • 25. Integrated Program Design: Control Programming Tool & Device Configuration Tool A Professional IEC 61131-3 Development Utility & Automation Software
  • 26. Integrated Program Design: Control Programming Tool & Device Configuration Tool A Professional IEC 61131-3 Development Utility & Automation Software
  • 27. A Powerful Controller Kernel for Variety of Industrial Applications  Integrated Functionalities for all Automation Applications  With PLC, Motion Control, CNC, Robot and HMI.  Integrated and Easy-to-Use Development Environment  for Coding, Configuration, Downloading, Debugging, Simulation and Management.  Open, Standard, Modularized and Reusable  based on PLCopen logic(IEC 61131-3), PLCopen motion control, DIN 66025.  Comprehensive and Flexible Communication Protocols  including EtherCAT, PROFIBET, PROFIBUS, EtherNet/IP, DeviceNet, Modbus TCP, OPC Server(V2.0), OPC UA.  Reliable, High-Performance and Portable Runtime Engine  with one-Exclusive CPU core in micro second Jitter.  Powerful and Expandable Control Libraries  for SoftMotion, CNC and Robot.  Advanced and Seamless OT/IT Integration  PC/IoT applications are available through C/C++ActiveX.
  • 28. Open, Standard, Re-usable, Expandable, Advanced and Comprehensive Motion Algorithm SoftMotion RTE  For single and multi-axis motion control
  • 29. Note: The SoftMotion supports Drives. (v: supported functions, ✽: alternation by 3S functions) The SoftMotion Library Follows the Part 1, 2 & 3 Administrative Motion Single Axes Multi Axes Single Axes Multi Axes MC_Power v MC_CamTableSelect v MC_Home v MC_CamIn v MC_ReadStatus v MC_Stop v MC_CamOut v MC_ReadAxisError v MC_Halt v MC_GearIn v MC_ReadParameter v MC_MoveAbsolute v MC_GearOut v MC_ReadBoolParameter v MC_MoveRelative v MC_GearInPos v MC_WriteParameter v MC_MoveAdditive v MC_PhasingAbsolute ✽ MC_WriteBoolParameter v MC_MoveSuperimposed v MC_PhasingRelative ✽ MC_ReadDigitalInput ✽ MC_MoveVelocity v MC_CombineAxis MC_ReadDigitalOutput ✽ MC_MoveContinuousAbsolute ✽ MC_WriteDigitalOutput ✽ MC_MoveContinuousRelateive ✽ MC_ReadActualPosition V MC_TorqueControl ✽ MC_ReadActualVelocity V MC_PositionProfile v MC_ReadActualTorque V MC_VelocityProfile v MC_ReadAxisInfo MC_AccelerationProfile v MC_ReadMotionState MC_SetPosition V MC_SetOverride MC_TouchProbe V MC_DigitalCamSwitch V MC_Reset V MC_AbortTrigger V MC_HaltSuperimposed Supported Drives of CODESYS SoftMotion :  BECKHOFF EL2521/EL5101  Control Techniqes Digitax, Mentor und Unidrive  Copley Accelnet  FESTO CMMP EtherCAT  Generic CiA DSP402  Infranor XtrapulsPac  JAT Ecovario  KEB F5, H6  Kollmorgen AKD/ AKD Servodrive  Metronix ARS 2000-Serie  OMRON G5  Parker compax3, SBC  Schneider Electric Lexium32/ Lexium32i  Servotronix CDHD  Stöber Posidrive, SD6 Function Blocks of PLCopen motion control Version 2.0 March 17, 2011 MC_ (Since V1.0) MC_ (Since V2.0)
  • 30. SoftMotion libraries at a glance Robotic: Articulated, Delta, SCARA Note: The Libraries includes SoftMotion RTE & SoftMotion CNC RTE
  • 31. SoftMotion libraries at a glance Robotic: Articulated, Delta, SCARA More SoftMotion libraries Note: The Libraries includes SoftMotion RTE & SoftMotion CNC RTE
  • 32. Applications by SoftMotion Encapsulation Labeling Tracking Dancer Control
  • 33. Distributed I/O CODESYS Gateway V3 PLCHandler CODESYS OPC Server C/C++/ActiveX Visualization/ Data Base/ Services/ Value-added applications SCADA/MES CODESYS Runtime CODESYS Gateway V3 PLCHandler and OPC Server – The PC-Enabled Communication Technology
  • 34. User Application (HMI/Data Base/Machine Vision/… algorithm) CODESYS Gateway V3 Seamless OT/IT Integration Kernel Space Driver HW Windows Kernel Win32 Libraries CODESYS Runtime Engine IEC 61131-3 Applications Real-time Engine on one exclusive CPU core PLC Program C/C++ Program HAL Proprietary Library CODESYS PLCHandler Library IEC 61131-3 Logic Library PLCopen motion control Library CNC Library Safety Library
  • 36. Remote Access Distributed I/O JMobile Studio (IDE) JMobile Runtime PC + Control RTE/ SoftMotion RTE Advanced HMI Software Panel Controller & HMI Download Windows Client VNC Client ActiveX for IE (Limitation: 3x Clients + 1x VNC Client)
  • 37. Features Intuitive UI & IDE Iconic & Complete Industrial Components Sensitive Interaction & Fast Response High Resolution & Scalable Size
  • 38. Advanced Functions  Remote Access and Web-enabling Capabilities  Permission Management  Multi-Language  Mainstream PLC Drivers  Advanced Functionalities & Widgets  Trends  Report  Alarm  Events  Scheduler  Recipes  Media Player  IP Camera  JavaScript
  • 39. IPCControl Software HMI I/O System Comprehensive I/O System Cyber-Physical System Industry 4.0 Unified Mobility Scalable Comprehensive Industrial Automation Robotic Control Advanced Control Cloud Gateway
  • 40. • Extendable: With up to 64 signal and function modules per interface. 109 mm 12,9 mm Interface module Power module Potential distributor module Function module Signal module Fieldbus Remote I/O – VIPA SLIO
  • 41.  Open to all requirements: If tasks increase you can easily extend SLIO and thereby your application and implementation due to its modularity.  Open to other systems: SLIO can be fully integrated with other PLC/PAC systems.  Open to all protocols: For example: PROFIBUS, PROFINET, DeviceNet, EtherNet/IP, EtherCAT and Modbus TCP. Fieldbus Remote I/O – VIPA SLIO
  • 42. The power modules do their work perfectly:  They separate the potential groups.  If necessary, they provide for a refresh of the power supply. But these general features are also of interest to you:  The interface modules come including replaceable power module. Locking hook Bus terminal • General isolation from electronic and installation level.* • Optimal placement of the interfaces for space saving connections.** • Galvanic isolation between fieldbus and backplane bus. • DIP-switches for address configuration with transparent cover. • Electrical isolation between fieldbus and input/output level. Electronic module A SLIO Power Module Fieldbus Remote I/O – VIPA SLIO
  • 43. Fieldbus Remote I/O – VIPA SLIO For each application the right module
  • 44. Unified Architecture & Integrated Control Solution  The total consultant service  One stop integration  Open standard  High-performance motion  High-computing power  Comprehensive portfolio System Architecture Consultant Mechatronics Integration Design PLC/PC/Motion Program Design
  • 45. Smarter and Advanced Applications Intelligent High-speed Powerful 1. Motion Control 2. Production Management 3. E-Traceability Service 4. Machine Self-diagnostic Service 5. Prediction Maintenance 6. Remote Management …
  • 46. Target Industries Food & Beverage Household & Personal Care Metals Handling Automotive Semiconductor & Electronics Water/ Wastewater Renewable EnergyProject SIs & OEM SIs & Machine Builders  High-computing power required  Complex HMI required  Massive sensor nodes deployed  Massive and real-time motion control required  Remote Management/Monitoring
  • 47. F&B Packaging Machine HMI+PLC DI: Emergency Stop AO: VFD DI: Photoelectric Sensor DI: Light Screens AO: Heater Portion ValveDO/Relay: Actuator AI: Scale Meter AI: Flow Sensor Pressure Sensor Temperature Sensor DI: Push Buttons DO: Indicator DI: Interlocking Switches HMI + PLC + Motion: 1. Point to Point 2. Change Speed on the Fly 3. Dancer Control DO: Tower Light IPPC Series
  • 48. Plate/Pipe Bending Machine DO: Tower Light HMI DI: Photoelectric Sensor DI: Light Screens DO/Relay: Actuator/ DO: Indicator DI: Control Panel PLC + Motion: 1. Loading & Unloading 2. Torque Control 3. Bending DI: Interlocking Switches NIFE100 DI: Push Buttons & Emergency Stop
  • 49. AOI for Car Body Welding 3D Laser Sensor Encoder Inspection & Measurement 3D Image Rendering & Data Logging Articulated Robot for Welding Upload
  • 50. Water Treatment Process … Pressure Sensor Flow Sensor Level Sensor Temp. Sensor PH Sensor Chemical Sensor Valve Pump AC Motor … VFD Soft Starter Control Room Water SCADA MV Drive Remote I/O
  • 51. Renewable Energy Management & Monitoring 1. Generator/Gear/Speed/Torque/Vibration - Control & Monitoring 2. Power Management 3. Visualization 4. Communication 1. Inverter Control 2. Solar Tracking 3. Power Management 4. Communication 1. Data Processing 2. Security Gateway 3. Front-end communication
  • 52. Solution Pack to Go, FAE to your site, SPEC in Service PC-based EtherCAT SoftMotion Solution Pack with PAC Controller + HMI + I/O + Drive + Motor F&B Packaging Machine System Architecture SoftMotion Features & Functions
  • 53. Highly Integrated Controller for Seamless OT and IT Applications Flow, Pressure, Temperature Sensors 3rd Party/Proprietary Library PC Peripherals M2M Clound Mail Services Machine Vision Data Base Comm. Services APC Customized Library IT: Seamless Integration Ubiquitous IoT Automation SCADA, MES, APS … CODESYS Gateway Server PLCMotion/CNC CODESYS Runtime PLCHanlder OPC Server JMobile/ ServerOT: Reliable Control HMIIEC 61131-3
  • 54. From Big Data to Cloud Services Level 1 SoftPLC/ SoftMotion/ HMI/ Cloud Gateway Level 3 Level 0 I/O 01010111011101011100110110110101011100110111010101110101 Level 2 Visualization Level 4 PaaS/ SaaS Automation(ISA95) Cloud/IoT Cyber-Physical SystemIndustrial IoT Studio
  • 55. An intuitive UI tool for data path definition  Drag & Drop connection  Quick deployment for protocol routing  Functions by visualized nodes  Protocol nodes for  Industrial Ethernet  Fieldbus  Cloud  Open resources on Github From Industrial Field Devices To Cloud Entry Point NEXCOM Industrial IoT Studio
  • 56. NEXCOM Value-added Nodes Advanced Nodes for MS Azure IoT Suite Field Devices IPC
  • 59. Library – ProtocolLibrary – Motion Control Comprehensive IoT Automation Offering NISE NIFE IPPC APPC On-board/FPGA LAN Ports Add-on Motion Cards CNC Controller - NControl 3rd-Party Software SoftMotion CNC SoftPLC Target Visue Nex ECM VisualizationPC-Based Automation Industry 4.0 Consultant Service – FA/OEM  Consultant Service for  System Architecture  Design of PLC/PC/Motion Integrated Application  Mechatronics Integrated Design  Evaluation Service for  System Capacities  Protocol Conversion  Cross System Integration CORE VALUE Electrical Signals Automation Core Communication Interfaces Wireless
  • 60. Library – ProtocolLibrary – Motion Control Comprehensive IoT Automation Offering NISE NIFE IPPC APPC On-board/FPGA LAN Ports Add-on Motion Cards CNC Controller - NControl 3rd-Party Software SoftMotion CNC SoftPLC Target Visue Nex ECM VisualizationPC-Based Automation Industry 4.0 Consultant Service – FA/OEM  Consultant Service for  System Architecture  Design of PLC/PC/Motion Integrated Application  Mechatronics Integrated Design  Evaluation Service for  System Capacities  Protocol Conversion  Cross System Integration NISE/NIFE & IPPC/APPC Series CORE VALUE Control SWMAC Series NET Series Electrical Signals Automation Core Communication Interfaces NControl Series IWF/ IoT Wireless
  • 61. iAutomation Cloud Builder NISE NIFE Control PPC eLITE MAC NET EtherCAT Robot M. Vision NControl IWF IoT iAutomation Product Lines – CPS Ready