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Yokogawa Electric Corporation
ISD-MASP-S05045 Rev.5
Copyright © Yokogawa Electric Corporation
2005/11/07
CENTUM CS 3000 R3.07
November 4, 2019
Confidential
ISD-MASP-S05045 Rev.5
Copyright © Yokogawa Electric Corporation
2005/11/07 Page.2
Contents
Conceptual overview
– Our current business and our future
What we shall get
– From CS 3000 R3.06 to CS 3000 R3.07
ISD-MASP-S05045 Rev.5
Copyright © Yokogawa Electric Corporation
2005/11/07 Page.3
Product Portfolio
OptimizeControlMeasureERP
Asset Management and
Operational Efficiency
Production
Management
Production Control and
Safety Management
Data Acquisition and
Logic Control
Analysis and
Quality Control
Analysis and
Quality Control
Plant Information Management
Plant Information Management System
Operational Efficiency
Event Analysis
Package
Operation Efficiency
Improvement Package
Asset Management
Production Control and Safety Management
Integrated Production
Control System
Safety Shutdown
Management System
Network Based
Control System
Plant Resource Manager
Robust Quality
Estimator
Multi-Variable Model
Predictive Control
Advanced Control
ISD-MASP-S05045 Rev.5
Copyright © Yokogawa Electric Corporation
2005/11/07 Page.4
Vigilance in Product
CENTUM-XL
EOPS
CFCSEFCD
ENGS
CENTUM CS3000
PFCS
KFCSLFCS
COPS2
CENTUM V
CFFS
CFCS2
COPSV
CFCD2
HF-Bus
1MBPS
Dual Redundant
Token Pass
CENTUM
CFCDCFCS
COPSF-Bus
250 KBPS
Dual Redundant
Token Pass
BCV
CENTUM CS
ICS
EWS PICS
Vnet
10 MBPS
Dual Redundant
Token Pass
1975
1983 1988
1993 1998
Router
2005
1Gbps
Dual Redundant
2000
Full Upward Compatibility
Evergreen & Growing Policy
HIS
ISD-MASP-S05045 Rev.5
Copyright © Yokogawa Electric Corporation
2005/11/07 Page.5
Toward 2010
No.1
No.6
Based on YOKOGAWA internal market analysis
DCS Global Market Share
2004 2010
ISD-MASP-S05045 Rev.5
Copyright © Yokogawa Electric Corporation
2005/11/07 Page.6
Future Direction of Production
Control System

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CENTUM CS300 R3

  • 1. Yokogawa Electric Corporation ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 CENTUM CS 3000 R3.07 November 4, 2019 Confidential
  • 2. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.2 Contents Conceptual overview – Our current business and our future What we shall get – From CS 3000 R3.06 to CS 3000 R3.07
  • 3. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.3 Product Portfolio OptimizeControlMeasureERP Asset Management and Operational Efficiency Production Management Production Control and Safety Management Data Acquisition and Logic Control Analysis and Quality Control Analysis and Quality Control Plant Information Management Plant Information Management System Operational Efficiency Event Analysis Package Operation Efficiency Improvement Package Asset Management Production Control and Safety Management Integrated Production Control System Safety Shutdown Management System Network Based Control System Plant Resource Manager Robust Quality Estimator Multi-Variable Model Predictive Control Advanced Control
  • 4. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.4 Vigilance in Product CENTUM-XL EOPS CFCSEFCD ENGS CENTUM CS3000 PFCS KFCSLFCS COPS2 CENTUM V CFFS CFCS2 COPSV CFCD2 HF-Bus 1MBPS Dual Redundant Token Pass CENTUM CFCDCFCS COPSF-Bus 250 KBPS Dual Redundant Token Pass BCV CENTUM CS ICS EWS PICS Vnet 10 MBPS Dual Redundant Token Pass 1975 1983 1988 1993 1998 Router 2005 1Gbps Dual Redundant 2000 Full Upward Compatibility Evergreen & Growing Policy HIS
  • 5. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.5 Toward 2010 No.1 No.6 Based on YOKOGAWA internal market analysis DCS Global Market Share 2004 2010
  • 6. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.6 Future Direction of Production Control System
  • 7. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.7 For customer profitable growth Profitable Growth Growth Productivity Build the Franchise Increase Customer Value Improve Cost Structure Improve Asset Utilization Automation Users Automation Users’ Operational Excellence Initiatives Note: strategy map concept adapted from Kaplan & Norton Excellence in Asset Management Excellence in Safety Management Excellence in Production Management Excellence in Plant Lifecycle Management Yokogawa’s Operational Excellence Solutions
  • 8. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.8 Excellence in Production Management Secure data transparency all over the plant to reduce blind spots Enhance information visibility in real- time manner to utilize information efficiently Enable foreseeable operation and maintenance to maximize customers profit
  • 9. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.9 Enhance Real-time Information Visibility Plant database Plant Information Sources Process Engineers Production Managers Operators Field Engineers Maintenance Engineers HMI flexibly configured based on mission, task and work scope of each individual. Foundation of Decision Making FilesBarcode Reader DCS PLC Integrated Real-time Views Data Information Floor (DIF) Abnormal Condition Analysis Alarm Management Scheduler Functional Modules Knowledge Handling Process Model Operations Analysis Normal/Abnormal Operation Process Analysis Instruments Monitoring Process Monitoring Performance Monitoring Remote Monitoring Solution Offerings Archiver Inclination Analysis APC Maintenance Data
  • 10. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.10 Optimal Plant Operation Environment Plant database Plant Information Sources Process Engineers Production Managers Operators Field Engineers Maintenance Engineers HMI flexibly configured based on mission, task and work scope of each individual. Foundation of Decision Making FilesBarcode Reader DCS PLC Integrated Real-time Views Interfacing Abnormal Condition Analysis Alarm Management Scheduler Functional Modules Knowledge Handling Process Model Operations Analysis Normal/Abnormal Operation Process Analysis Instruments Monitoring Process Monitoring Performance Monitoring Solution Offerings Archiving Inclination Analysis APC Maintenance Data Integrated HMI Decision Support Environment Advanced Maintenance
  • 11. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.11 Direction of Production Control System YOKOGAWA has achieved and maintains – High reliability and availability – Secure control network YOKOGAWA improves – Integration capability – Integrated HMI 99.99999 %
  • 12. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.12 Integrated HMI Safety Controller Instrumentation Controller Electric Controller DCS Autonomous Controller Information Portal Integrated HMI Vnet/IP Ethernet PLC Other Systems • Intuitive look & feel • Safe operation • Data integration capability • Role based presentation • Component based flexible view • Location and device independent
  • 13. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.13 CENTUM CS 3000 R3.06 Review
  • 14. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.14 CENTUM CS 3000 Revision history 2000 2001 2003 WindowsXP 2002 2004 2005 2006 R3.02 R3.03 R3.01 R3.0 4 R3.05 R3.06 Windows2000 2000/3 2000 Server 2002/1 2003/5 2003 Server R2.20 Windows NT EOS 2004/6 2002/9 2003/9 2004/9 2001/9 2001/1 2005/2 2000/6
  • 15. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.15 Major new features in CENTUM CS 3000 R3.06 Integration capability improvement – New safety system (ProSafe-RS) integration – New interface station for non-Yokogawa control systems – SmartPlant ® Instrumentation (INtools ® ) engineering data exchange – FF Enhancement (DevicePanel) HMI improvement – Modern look and feel for operation windows – Flexible trend pen assignment
  • 16. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.16 Market response to R3.06 Real integration between CS 3000 and Prosafe-RS Integration is well accepted. – Prosafe-RS got a larger number of orders than System division expected. A full upgrade solution from CS 1000 enables business opportunities. SPI bi-directional data exchange has received quite a lot of positive feedback.
  • 17. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.17 CENTUM CS 3000 R3.07
  • 18. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.18 CENTUM CS 3000 Revision history 2000 2001 2003 WindowsXP 2002 2004 2005 2006 R3.02 R3.03 R3.01 R3.0 4 R3.05 R3.06 Windows2000 2000/3 2000 Server 2002/1 2003/5 2003 Server R2.20 Windows NT EOS 2004/6 2002/9 2003/9 2004/9 2001/9 2001/1 2005/2 2000/6 R3.07 2005/11
  • 19. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.19 R3.07 Major Features R3.07 is focusing on improvement requests from customers. What is the main development objectives? – Integration capability improvement • Migration capability enhancement • Profibus-DP (ALP111) enhancement • PRM integration enhancement – HMI improvement • More “look & feel” enhancements • Quad Monitor • VTSPortal (an Integrated HMI) – Other • SEM Enhancement • Keycode Acquisition Tool
  • 20. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.20 Integration capability improvement
  • 21. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.21 XL/V Migration improvement Item Contents Offline Load Sequence Table Support to XL type operation compatibility “Off” and “N” action for non-step sequence type Pulse type output “N” action 00 step execution timing Priority of execution THEN/ELSE Required MC Instrument Continue to answer back mask check for specified time Required MV Limit MV limit function Required CALCU CPV limit CPV limit function Required Auxiliary Output Set 0 to delta PV of SUB terminal on BAD condition Required Setting data to SUM Entry data to SUM without totalizer definition Not Required CALCU/CALCU-C totalize Selectable totalize data (CPV or RV) Required PID-TP Control Algorithm Select same PID algorithm for PID-TP control algorithm Support Velocity Type for Output Action Required BSETU (7BS) compatibility BSETU-2/3 support V/XL compatibility mode Required Note – Only supported with the 32M FCS More Detail
  • 22. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.22 IOP action for 3rd party DCS Migration Background – Some venders DCS, Function blocks don’t change Block Mode when IOP alarm occurs. – same function required for 3rd party DCS Migration. Function Block Operation on IOP – Block option to not change to MAN mode when IOP occurs. – Keep the current Block Mode Target Blocks – PVI, PVI-DV, PID, PI-HLD,ONOFF-E, ONOFF-GE, RATIO, PID-STC
  • 23. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.23 ALP111 installation for Remote Node Specification – Number of ALR111, ALR121, ALE111, and ALP111 modules per FCS • For control function for AFG30/40 and AFV10 with LFS1530: 16 max. (8 pairs for dual-redundant operation) per FCS • For control function for AFF50 and AFV10: 8 max. (4 pairs for dual-redundant operation) per FCS – Number of ALR111, ALR121, ALE111, ALF111 and ALP111 modules per ER bus train • When installing on ER bus node units:8 max. per ER bus train • EB401 (EB402) firmware Revision: R3 or later – Delivered from December,2002 or later • Does not support G3 and NI options
  • 24. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.24 PRM integration with HIS CS3000 R3.07 offers an integration with HIS and PRM. – By displaying a maintenance alarm of PRM on an HIS, the real time diagnostic information from field devices can be utilized for operation. – An operator can refer to detailed field device information by calling Device Viewer from an operation guidance message.
  • 25. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.25 Advanced Maintenance Assistance Field Network Device Maintenance staffMaintenance MGROperator Unit/Equipment Unit/Process Machinery Asset Information Notification Knowledge DB Historical DB PRM Host Diagnostics Heuristic Diagnostics Device Diagnostics Classification Interpretation Maintenance Action Guide Maintenance Alarm Manager Enhancement Alarm Notification
  • 26. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.26 How to call Device Viewer from HIS Device Viewer can be called to the CS 3000 HIS by three different methods. Right Click on Faceplate/Tuning window Entry “Tag name DV” from the name input dialog Box. Double Click Operation guidance message from PRM Advanced Diagnostic or Device Patrol Recommended Action Device tag Block tag Device Viewer
  • 27. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.27 Continuous improvement HMI improvement
  • 28. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.28 HMI Improvement items More Enhancement of Look & Feel Quad Monitor – For more detail information, refer to Four monitor coming VTSPortal (an Integrated HMI) – For more detail information, refer to VTS Portal
  • 29. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.29 More “Look & Feel” Enhancements Tool chip hint on Tuning window Selective Block Mode Change Method Selective Confirmation Dialog Design System View Enhancement Improvement to Tag Search window Trend pen assign on HIS (standardization) Displaying a related builder from control drawing (standardization) Tuning Parameter file conversion tool Increase the number of ID for Graphic Data Bind
  • 30. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.30 Tool chip hint for Tuning window Point the cursor to the Data item on tuning window, showing tool chip hint of data item name. Tool chip hit for data item name
  • 31. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.31 Selective to Block Mode Change Method User can select the operation type for changing Mode – Dialog Type – Menu Type (New) • Menu type can select block mode from the list • MAN, AUT,CAS, RCAS, ROUT Menu TypeDialog Type
  • 32. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.32 Selective Confirmation Dialog Design New confirmation dialog provides to meet user friendly interface. Confirmation Dialog is selectable. Current type New type
  • 33. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.33 System View Enhancement The same menu window is displayed regardless of folder on system view before R3.06 Context Sensitive Menu; each folder is displayed with only its relevant menu items when selecting folder on system view. Current R3.07
  • 34. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.34 System View Enhancement - Detail FCS Menu HIS Menu COMMON Menu
  • 35. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.35 Improvement Tag Search Window “Enter” key to act like Search button in Tag Search Function. After input Name and Enter key, Start to Search
  • 36. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.36 Displaying a related builder from control drawing To provide quicker identification of I/O addresses when IOP/OOP alarm occurs, a related builder can be displayed from the control drawing builder. – When the Configured Information Reference Package (LHS4100) is installed, the I/O definition builder can be displayed by a right mouse click.
  • 37. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.37 Trend pen assignment on HIS Trend pens can be assigned on HIS as on the HIS builder. – For more flexible trend window operation, the trend pen assignment builder can be directly activated from HIS trend displays with depending upon user security. – Pen assignment on HIS can be enabled/disabled for each trend display. Notes: – This function requires the Configured Information Reference Package (LHS4100).
  • 38. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.38 Tuning Parameter File Conversion Tool A tool for converting a tuning parameter file into a CSV file format is offered. In R3.07, this tool is provided as an internal tool. Future release will include as a standard function within System View. CSV files FCS DatabaseENG
  • 39. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.39 Increase the number of ID for Graphic Data Bind The maximum number of the general-purpose name per one graphic window is extended to 9999 from 999.
  • 40. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.40 Continuous improvement Other
  • 41. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.41 Other SEM Enhancement Keycode Acquisition Tool Electric Enhancement
  • 42. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.42 Sequence of Events Manager (SEM) Enhancement
  • 43. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.43 SEM Enhancement Items Support “First in Trigger” type on Trip Report SQL Lineup Enhancement GUI for Database Back up and Restore
  • 44. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.44 Support “First in Trigger” type on Trip Report A "first in trigger type" is added to a trip report output type. – Trip Trigger Specified type (Current) • The trip trigger time is specified by SOE Server Configurator • The report is generated trigger event before and after specified time. – First in Trigger type (New) • The report is generated from trip trigger to specified time. Trigger Event Time Event First-In Trip Trigger Type Trip Report User-Defined Trip Trigger Type
  • 45. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.45 SQL Lineup Enhancement Support SQL Server 2000 SP4 Support SQL Server 2000 Workgroup Edition – Workgroup can install on Windows XP (Client OS) – Max. 9 SOE client can connect SOE Server – Cannot install on HIS Support MSDE (Free Software) from R3.06 – Microsoft supports MSDE – If installing SOE with MSDE in an HIS, the SOE number must be less than 500 points.
  • 46. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.46 Installation Environment Combination of Installation SOE server(LPC6900) On dedicated PC SOE server(LPC6900) With HIS Windows server 2003 Windows XP Windows XP Microsoft SQL server 2000 Enterprise Edition X N/A N/A Microsoft SQL server 2000 Standard Edition X N/A N/A Microsoft SQL server 2000 Work Group Edition X X N/A Microsoft SQL Server 2000 Desktop Engine(MSDE2000) X X X
  • 47. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.47 GUI for Database Back up and Restore SQL Server 2000 has Enterprise Manager – Enterprise manager supports backup and restore function through the GUI. MSDE doesn’t support Enterprise Manager – For MSDE, a simple separate GUI is provided for database back up and restore.
  • 48. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.48 Continuous improvement Keycode Acquisition Tool
  • 49. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.49 Keycode Acquisition Tool The ID number and the list of installed packages on each HIS are require for CS 1000/CS 3000 upgrades or when adding new software. Keycode Acquisition Tool provides: – The installed software information and ID information on each HIS becomes collectable from engineering station. – In R3.07, this tool can execute from the "package acquisition" button of a Software Configuration Viewer. – For existing installations, this tool can be downloaded from Yokogawa’s intranet.
  • 50. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.50 Keycode Acquisition Tool
  • 51. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.51 Continuous improvement Electric Document Enhancement
  • 52. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.52 StoryVIEW Enhancement Displaying related items for search • Searching Specified word and similar word. And list up similar word • Support to search from searched result Similar word FCS Search button Result
  • 53. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.53 StoryFINDER Enhancement Selectable multiple document files (PDF) for search target. – Before R3.06 can search only CS 3000 IM – R3.07 can search multiple documents CS 3000 GS Field Device Adding to search target CS 3000 GS C:GSCS3000 Field Device C:MY Docum
  • 54. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.54 Thank you for your attention. Commitment means building the future to last.
  • 55. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.55 Detail information for Migration Appendix - Migration
  • 56. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.56 XL/V Migration improvement Item Contents Configuration Offline Load Sequence Table Support to XL type operation compatibility “Off” and “N” action for non-step sequence type Pulse type output “N” action 00 step execution timing Priority of execution THEN/ELSE and step transition FCS Property Required MC Instrument Continue to answer back mask check for specified time Function Block Required MV Limit MV limit function FCS Property Required CALCU CPV limit CPV limit function Function Block Required Auxiliary Output Set 0 to delta PV of SUB terminal when BAD condition FCS Property Required Setting data to SUM Entry data to SUM without totalizer definition Function Block Not Required CALCU/CALCU-C totalized data Selectable totalize data from CPV or RV Function Block Required PID-TP Control Algorithm Select same PID algorithm for PID-TP control algorithm Support Velocity Type for Output Action Function Block Required BSETU (7BS) compatibility BSETU-2/3 support V/XL compatibility mode Function Block Required Note – Only supported in 32M FCS
  • 57. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.57 Migration capability enhancement items 1.1 “Off” and “N” action for non-step sequence type 1.2 Pulse type output “N” action 1.3 00 step execution timing 1.4 Priority of execution THEN/ELSE
  • 58. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.58 Adding new action for Sequence Table Builder Definition Action of Sequence Table XL compatible type “Off” and “N” action for non-step sequence type Pulse type output “N” action 00 step execution timing Priority THEN/ELSE Priority of execution THEN/ELSE
  • 59. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.59 1.1 “Off” and “N” action for non-step sequence type Background – In CS3000, if processing is performed in following order in the non- step type sequence of unlatched output by periodic execution, L type output (unlatched output) will not be turned off in spite of being condition false. In XL, when condition is false, L type output is OFF • L type output is ON when condition is true. • Being Transition step and inactive step of L type output • Condition change, condition of L type output is false • A step is transition. Then, the step of L type output becomes active. • L type output is not turned off, even if condition is not satisfied. – Non-step sequence is same manner. – In CS3000, L type output ignore by “n” action. In XL, L type out put execute. Specification-XL Compatible type – When condition is true, L type output is OFF. – When condition is true, L type output is OFF by “N” action. If condition is false, “N” action does not execute. – TC (Periodic Execution and Output only when conditions change) and TE (Periodic Execution and Output each time conditions are satisfied) support. – Step type and Non-step type support.
  • 60. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.60 1.2 Pulse type output “N” action Background – CS3000 ignores N action for Pulse type output. – XL (CFCS2/EFCS) executes “N” Action for pulse output, a output changes from ON to OFF. Specification-XL Compatible type – For “N” action for Pulse out ,pulse output is Off when output is ON – Support only SIO and FIO system • RIO executes pulse output in IO module. So this function cannot support.
  • 61. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.61 1.3 00 step execution timing Background – In step type sequence, XL and CS make different execution order for 00 step. When the active step is referring the operation signal of 00 steps, the execution result of a sequence table is different. Specification-XL Compatible type – 00 step and Active Step are existing in the same sequence table • 1. Judge condition signal of 00 step and active step • 2. Execute 00 step and current (target) step – Extending table exists 00 step and Extended table exists active step • 1. Judge condition signal of 00 • 2. Execute action signal of 00 Step • 3. Judge condition signal of active step • 4. Execute action signal of active step
  • 62. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.62 1.4 Priority of execution THEN/ELSE Background – If same step defines step transition and THEN/ELSE, the execution sequence is different between XL and CS3000. – In CS3000, transition processing is executed from active step to specified step in action signal. After finished branch step processing, step moves by specified THEN/ELSE in branch source. – In XL, when step is specified THEN/ELSE, the processing have a priority to THEN/ELSE. If step is not specified THEN/ELSE, moving to step which specified action signal. Specification-Priority THEN/ELSE – If active step is specified THEN/ELSE, step transition by action signal is ignore. Step moves by the specified in THEN/ELSE – If active step is not specified THEN/ELSE, step moves on specified action signal.
  • 63. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.63 2. MC Instrument block Background – In XL, During answerback mask time (MTM), even when the answerback input value (PV) and manipulated output value (MV) do not agree, the answerback check does not initiate alarm. HI/LO alarm of Feed back value (FV) can mask during MTM. – In CS3000, the answerback check is canceled when the answerback PV comes to meet the MV. Therefore, HI/LO alarm of Feed back value (FV) cannot mask during MTM. Specification – Function Block (MC-2, MC-2E, MC-3 and MC-3E) add “ Release condition for answerback mask “ as configuration item – Selectable “MV=PV or after masking time” or “MV=PV or after masking time” for action
  • 64. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.64 2. MC Instrument block - Specification Time MV 0 Cancel answerback mask PV 2 Off On MV=PV MTM Time MV 0 PV 2 Off On MV=PV MTM MV=PV or after masking time – The answerback mask check is canceled when PV comes to meet the MV. After masking time – The answerback mask check is not canceled when PV comes to meet the MV. The answerback mask check is working during specified MTM. – If MV change, the answerback mask operation is canceled. After masking time (XL compatible type) MV=PV or after masking time
  • 65. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.65 3. MV Limit Background – CS 3000 supports High/Low Limit Expansion Function. • When a Regulatory Control Block is in manual operation mode and a value exceeding the manipulated output high and low limit setpoints is set from HIS, a value exceeding the manipulated output high and low limit setpoints can be set. • When the mode is changed from manual operation to automatic operation, the output limiter operates using the manipulated output high limit setpoint (MHe) or the manipulated output low limit setpoint (MLe) that has been temporarily expanded. – XL doesn’t support High/Low Limit Expansion Function. MV is limited to the manipulated output high and low setpoints. Specification – CS3000 supports MV limit function, same as XL system
  • 66. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.66 4. CPV Range Limit for CALCU/CALCU-C Background – V/XL are processing function block data as normalized data from -1 to 1. Therefore, V/XL doesn’t over range data. – Function block data of CS3000 is using engineering unit format. Data can over range. Calculation block needs to add calculation which is limit the range. – CALCU/CALCU-C add CPV range limit function. Specification – CPV Range Limit and PV range limit work independently – Support only CPV (CPV1, CPV2 and CPV3 don’t support) – Digital Filter and SUM are processing after CPV range limit – Only AUT mode works
  • 67. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.67 5. Auxiliary Output Background – In CS 3000, If the input open alarm (IOP) is initiated, change in process variable (delta PV) via SUB terminal is still outputting. – Should be outputting only normal status. Auxiliary output should be 0 during IOP and one scan from recovering IOP. – In XL, delta PV is 0 when IOP is initiated. Specification – Support XL compatible type – Change process variable via sub terminal is 0 when block status is IOP (BAD)
  • 68. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.68 6. Setting data to SUM Background – In CS3000, If “None” is specified as the totalizer time unit, SUM doesn’t show on tuning window and cannot be written data – Even if “None” is specified as the totalizer time unit, but want to Display SUM and write data on SUM. Specification – If “None” is specified as the totalizer time unit, integration will not executed. But it is possible to set data on SUM.
  • 69. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.69 7. CALCU/CALCU-C totalized data Background – When the Pulse-Train Input conversion is specified “Exact Totalization Pulse Train Input Conversion”, SUM data is used CPV. • “Control Priority Type Pulse-Train Input Conversion” is used RV. Specification – If selecting “Exact Totalization Pulse Train Input”, selectable CPV or RV – When selecting “Control Priority Type Pulse-Train Input Conversion”, totalize CPV
  • 70. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.70 8. PID-TP PID Algorithm Background – The control algorithm of PID-TP specified PV proportional and derivative type PID control algorithm (I-PD). Therefore, the control action of V/XL is different when CAS Mode. – Temperature control requires velocity output for preventing overshoot. Specification – The algorithm of PID-TP supports same algorithm of PID • PID Control Algorithms: PID, I-PD, PI-D, Automatic or Automatic 2 – Default is the “PI-D” algorithm type – Adding “Velocity” action to “Output Action” for PID-TP • Output Action: Selectable “positional” or “velocity” type – Default is the “positional” action.
  • 71. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.71 9. BSETU2/3 support V/XL compatible function Background – BSETU (7BS) and BSETU2/3 operation are different. • 1. Start/Re-start action from Sequence Table • • • • • 2. Batch End and Pre-batch alarm • • • • 3. EMST restart action • 4. Recover timing for Pre-batch • 5. MV data when changing from MAN to AUT • 6. During EMST Batch end operation approve or not during EMST – CS and CS3000 are different action • 7. Batch End Start up action for restart • 8. On CAS mode, “Start to Batch” and “Change to CAS for connecting block to BSETU2/3” execute at the same time, Start up action is different • 9. Output of Pre-batch alarm during EMST Action BSETU/7BS BSETU2/3 Strat LOOP=AUT, SV=0 MODE=AUT, SW=1 Emergency Stop LOOP=CAS SW=4 or EMSW=1 Restart LOOP=AUT SW=2 Reset (Abort) LOOP=MAN SW=3 Condition 7BS BSETU BSETU2/3 Batch End ALRM=HI ALRM=END BSTS=NCNT or END Pre-batch ALRM=LO ALRM=PRE BSTS=ERLY or PBCH
  • 72. ISD-MASP-S05045 Rev.5 Copyright © Yokogawa Electric Corporation 2005/11/07 Page.72 BSETU2/3 enhancement items 9.1 Start/Re-start action from Sequence Table 9.2 Batch End and Pre-batch alarm 9.3 EMST restart action 9.4 Recover timing for Pre-batch 9.5 MV data when changing from MAN to AUT 9.6 During EMST Batch end operation approve or not during EMST 9.7 Batch End Start up action for restart 9.8 Start from ML value 9.9 Not executing Pre-batch alarm during EMST