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TYPES OF GEARS
PRESENTER:
Shuvas Khanal [21131]
Arpan Koirala [21132]
INTERNAL GEAR
AND
EXTERNAL GEAR
According to the position of axes
of the shaft :
a. Parallel
 Spur Gear
 Helical Gear
 Rack and Pinion
b. Intersecting
 Bevel Gear
c. Non Intersecting and Non Parallel
 Worm Gears
SPUR GEAR
 Most commonly used Gear type.
 Teeth are parallel to the axis of the gear.
 Transmit power from one shaft to other
parallel shaft.
 Advantage:
 Low Cost
 Ease of manufacture
 Availability
 Disadvantage:
 Only works with mating gear
 Axis of each gear must be parallel
 Applications:
 Washing Machines, Rolling Mills, Marine Engines .
HELICAL GEAR
 Teeth are at an angle to the gear axis
 This gradual arrangement makes helical
gear Operate much more smoothly and
quietly than spur gear
 Can transmit power between Right angle
or Parallel Axis
 Advantage:
 Smooth and quiet due to gradual tooth engagements
 Parallel to perpendicular shaft arrangement
 Disadvantage:
 Difficult to Manufacture
 Cost is High
 Resulting axial thrust component
 Applications:
 Fertilizer industries, Printing industries, hearth moving industries, Conveyors,
Elevators
BEVEL GEAR
Useful when the direction of shaft location
has to be changed.
 Mounted on shaft that are 90deg apart, can
also be designed to work in other angles.
 Teeth can be straight, Spiral or Hypoid
 Advantage:
 Operate on Shafts intersecting at an Angle.
 Sliding friction will be low.
 Disadvantage:
 Assembled with respective shaft precisely.
 At high speed it will produce noise.
 Applications:
Textile Machine, Sewing Machine.
WORM GEAR
 Used when large Gear Reduction
is needed.
 Have good intersecting property.
 Used widely in material Handling
and transportation machinery,
machine tools etc.
 Advantage:
 Higher speed reduction could be secured; speed reduction could be secured
up to 300:1
 Worm and worm gears operate silently
 Disadvantage:
 Manufacturing cost is high as compared with manufacturing cost of bevel
gear
 Worm and worm gear set will have heavy power losses.
 Efficiency will be low
 Applications:
 Tuning Instruments, Lifts/Elevators.
RACK AND PINION
 Convert Rotational to Linear motion
 Round Gear – Pinion
 Flat or Straight Gear – Rack
 Best example is Vehicle Steering System.
 Advantage:
 Rack and pinion gives easier and more compact control over the vehicle
 Cheap, Compact, Robust
 Disadvantage:
 The rack and pinion can only work with certain levels of friction
 Applications:
 Rack Elevators, Steering
HERRINGBONE GEAR
 Two helical gears that have been placed
side by side as a mirrored pair.
 Referred to as “double helical”.
 No thrust loading on the bearings
 Advantage:
 The double helical form balances the inherent thrust forces
 Efficient transfer of torque and smooth motion at very high rotational
velocities
 Disadvantage:
 High cost due to special gear shaping.
 equipment and special cutting tools
 Applications:
 Used in Heavy Machineries
THANK YOU !

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Types of gear_(metrology)

  • 1. TYPES OF GEARS PRESENTER: Shuvas Khanal [21131] Arpan Koirala [21132]
  • 3. According to the position of axes of the shaft : a. Parallel  Spur Gear  Helical Gear  Rack and Pinion b. Intersecting  Bevel Gear c. Non Intersecting and Non Parallel  Worm Gears
  • 4. SPUR GEAR  Most commonly used Gear type.  Teeth are parallel to the axis of the gear.  Transmit power from one shaft to other parallel shaft.
  • 5.  Advantage:  Low Cost  Ease of manufacture  Availability  Disadvantage:  Only works with mating gear  Axis of each gear must be parallel  Applications:  Washing Machines, Rolling Mills, Marine Engines .
  • 6. HELICAL GEAR  Teeth are at an angle to the gear axis  This gradual arrangement makes helical gear Operate much more smoothly and quietly than spur gear  Can transmit power between Right angle or Parallel Axis
  • 7.  Advantage:  Smooth and quiet due to gradual tooth engagements  Parallel to perpendicular shaft arrangement  Disadvantage:  Difficult to Manufacture  Cost is High  Resulting axial thrust component  Applications:  Fertilizer industries, Printing industries, hearth moving industries, Conveyors, Elevators
  • 8. BEVEL GEAR Useful when the direction of shaft location has to be changed.  Mounted on shaft that are 90deg apart, can also be designed to work in other angles.  Teeth can be straight, Spiral or Hypoid
  • 9.  Advantage:  Operate on Shafts intersecting at an Angle.  Sliding friction will be low.  Disadvantage:  Assembled with respective shaft precisely.  At high speed it will produce noise.  Applications: Textile Machine, Sewing Machine.
  • 10. WORM GEAR  Used when large Gear Reduction is needed.  Have good intersecting property.  Used widely in material Handling and transportation machinery, machine tools etc.
  • 11.  Advantage:  Higher speed reduction could be secured; speed reduction could be secured up to 300:1  Worm and worm gears operate silently  Disadvantage:  Manufacturing cost is high as compared with manufacturing cost of bevel gear  Worm and worm gear set will have heavy power losses.  Efficiency will be low  Applications:  Tuning Instruments, Lifts/Elevators.
  • 12. RACK AND PINION  Convert Rotational to Linear motion  Round Gear – Pinion  Flat or Straight Gear – Rack  Best example is Vehicle Steering System.
  • 13.  Advantage:  Rack and pinion gives easier and more compact control over the vehicle  Cheap, Compact, Robust  Disadvantage:  The rack and pinion can only work with certain levels of friction  Applications:  Rack Elevators, Steering
  • 14. HERRINGBONE GEAR  Two helical gears that have been placed side by side as a mirrored pair.  Referred to as “double helical”.  No thrust loading on the bearings
  • 15.  Advantage:  The double helical form balances the inherent thrust forces  Efficient transfer of torque and smooth motion at very high rotational velocities  Disadvantage:  High cost due to special gear shaping.  equipment and special cutting tools  Applications:  Used in Heavy Machineries