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GUIDED BY:
MR. S. Nachimuthu
Presented BY:
J. Uma Bharathi
P. Kanageswari
Sonam Choden
ABSTRACT
Durability is the property required for fulfilling all the service
requirements of a mortar structure such as an RCC framed building, during
its intended life, with normal expected maintenance.
The majority of masonry structures exhibit excellent long-term
performance with comparatively low maintenance cost. Durability of a
masonry structure is influenced by many factors including the durability of
both the masonry units and mortar, as well as proper installation of a damp
proof course; the durability of the mortar contributes significantly to the
overall durability. Mortars used in masonry structures exposed to aggressive
environments are designed to resist a range of possible physical and chemical
degradations. The physical forms of degradation may be caused by abrasion
from wind action, salt crystallization and freeze-thaw action; the chemical
form of deterioration is usually caused by reactions with soluble salts.
The sulphuric acid solution can harm the structure which
may be present in the ground water, polluted building materials, sea
water, etc. The ordinary mortars have been ineffective over this
environmental condition, hence letting us to adapt high performance
mortar.
1. INTRODUCTION
I.

Mortar:
Cement mortar is a building compound created by
mixing sand and a selection of aggregates with a
specified amount of water. The mortar can be used for
a number of applications, such as plastering over bricks
or other forms of masonry. Sometimes referred to as
sand cement, mortar blends today often incorporate
different grades of plastics to create various types of
polymer cement mortars.
II. HIGH PERFORMANCE MORTARHigh performance mortar is a
mortar mixture, which possess high durability and high strength
when compared to conventional mortar. According to ASTMC270, if the 28 days compressive strength of mortar is above
17.5 N/mm2 it is called as high performance mortar.
3. CAUSES OF MORTAR
DETERIORATION
•

DETERIORATION BY SURFACE WEAR

• CRACKING BY CRYSTALIZATION OF SALTS IN
PORES:

•

DETERIORATION BY FROST ACTION

• CHEMICAL CAUSES DETERIORATION

oSULPHATE ATTACK
o ACID ATTACK
CHEMICAL ATTACKS

• Carbonation
• Acid attack

• Sulfate attack
• Chloride attack
• Sea water attack
CARBONATION

Ca(OH)2+Co2

CaCo3

Leads to Carbonation shrinkage.

Reduce the PH of the pore water and leads to corrosion.
Lab test-Phenolphthalein test
ACID ATTACK
It Converts Calcium compounds into calcium salts

2HCL+Ca(OH)2

H2So4+Ca(OH)2

CaCl2+2H2O

CaSo4+2H2O
SULFATE ATTACK
• Sulfuric acid is very corrosive which initiate the

sulfate attack which leads to corrosion.
• Corrosion of mortar consist of two stages
• H2So4+Ca(OH)2
• Gypsum+C3A

mortar

CaSo4.2H2O(Gypsum)
Expansion cracking of
PROCEDURE:
1. The mortar cube of 1:2 with water content
of 0.2, 0.3 and 0.4 were casted .
2. After curing the mortars, it is submerged in
Sulfuric acid bath having different
normality's such as 0.3, 0.5, 1.0.
3. The normality of sulphuric acid may get
alter in time, therefore the normality is
checked time to time by titration.
4. By using the following formula :
V1N1=V2N2

V1=
For 0.3N add 8.5ml of sulfuric acid in
1000ml of water
5. Taking the mortar weight each week after
submerging in sulphuric acid.
6. The load carrying capacity is found by
using compression testing machine.
Erosion on mortar
RESULTS
FOR 0.3N SULPHURIC ACID
SL.NO

SAMPLE

WEIGHT
KG

WEIGHT LOSS
IN 7 DAYS
KG

WEIGHT LOSS
IN 14 DAYS
KG

1

0.2

792

773

753

2

0.2

749

729

707

3

0.2

782

762

740

4

0.3

766

751

727

5

0.3

745

732

705

6

0.3

751

737

711

7

0.4

810

803

795

8

0.4

790

874

778

9

0.4

803

796

787
FOR 0.5N SULPHURIC ACID

SL.NO

SAMPLE

WEIGHT
KG

WEIGHT LOSS
IN 7 DAYS
KG

WEIGHT LOSS
IN 14 DAYS
KG

1

0.2

679

655

628

2

0.2

674

653

627

3

0.2

652

630

601

4

0.3

733

713

688

5

0.3

746

726

699

6

0.3

781

762

738

7

0.4

835

827

814

8

0.4

843

833

821

9

0.4

852

842

832
FOR 1N SULPHURIC ACID

SL.NO

SAMPLE

WEIGHT
KG

WEIGHT LOSS
IN 7 DAYS
KG

WEIGHT LOSS
IN 14 DAYS
KG

1

0.2

774

748

710

2

0.2

792

777

742

3

0.2

794

767

730

4

0.3

806

783

752

5

0.3

777

754

723

6

0.3

781

759

724

7

0.4

827

811

790

8

0.4

807

791

771

9

0.4

829

817

795
FOR 0.5N SULPHURIC ACID
SL.NO

SAMPLE

WEIGHT
KG

WEIGHT LOSS
IN 7 DAYS
KG

WEIGHT LOSS
IN 14 DAYS
KG

1

0.2

730

690

635

2

0.2

715

671

614

3

0.2

691

655

598

4

0.3

794

760

716

5

0.3

767

734

690

6

0.3

789

751

708

7

0.4

796

773

733

8

0.4

821

799

762
FOR 0.3N SULPHURIC ACID
SL.NO

SAMPLE

WEIGHT
KG

WEIGHT LOSS
IN 7 DAYS
KG

WEIGHT LOSS
IN 14 DAYS
KG

1

0.2

679

655

628

2

0.2

674

653

627

3

0.2

652

630

601

4

0.3

733

713

688

5

0.3

746

726

699

6

0.3

781

762

738

7

0.4

835

827

814

8

0.4

843

833

821

9

0.4

852

842

832
FOR 1N SULPHURIC ACID
SL.NO

SAMPLE

WEIGHT
KG

WEIGHT LOSS
IN 7 DAYS
KG

WEIGHT LOSS
IN 14 DAYS
KG

1

0.2

724

676

609

2

0.2

743

694

627

3

0.2

769

720

651

4

0.3

794

753

694

5

0.3

740

700

642

6

0.3

735

690

630

7

0.4

801

763

711

8

0.4

794

756

703

9

0.4

799

761

709
FOR 0.5N SULPHURIC ACID
SL.NO

SAMPLE

LOAD IN KG

LOAD CARRYING
CAPACITY IN
N/MM2

1

0.2

4750

9.7

2

0.2

4250

8.7

3

0.2

4500

9.2

4

0.3

4000

8.2

5

0.3

3500

7.1

6

0.3

4250

8.7

7

0.4

3750

7.7

8

0.4

3750

7.7

9

0.4

3500

7.1
FOR 0.3N SULPHURIC ACID
SL.NO

SAMPLE

LOAD IN KG

LOAD CARRYING
CAPACITY IN
N/MM2

1

0.2

6000

12.2

2

0.2

5500

11.2

3

0.2

4500

9.2

4

0.3

4750

9.7

5

0.3

4500

9.2

6

0.3

5500

11.2

7

0.4

4250

8.7

8

0.4

4750

9.7

9

0.4

4250

8.7
FOR 1N SULPHURIC ACID
SL.NO

SAMPLE

LOAD IN KG

LOAD CARRYING
CAPACITY IN
N/MM2

1

0.2

3000

6.1

2

0.2

3000

6.1

3

0.2

3750

7.7

4

0.3

3000

6.1

5

0.3

2500

5.1

6

0.3

3250

6.6

7

0.4

2750

5.6

8

0.4

3250

6.6

9

0.4

3000

6.1
CONCLUSION:
ď‚— Increase in water content leads to
decrease in weight loss due to sulphate
attack.
ď‚— Strength of mortar decreases due to
sulphate attack.

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Effect of Sulphuric acid on High Performance Mortar, Civil Engineering

  • 1. GUIDED BY: MR. S. Nachimuthu Presented BY: J. Uma Bharathi P. Kanageswari Sonam Choden
  • 2. ABSTRACT Durability is the property required for fulfilling all the service requirements of a mortar structure such as an RCC framed building, during its intended life, with normal expected maintenance. The majority of masonry structures exhibit excellent long-term performance with comparatively low maintenance cost. Durability of a masonry structure is influenced by many factors including the durability of both the masonry units and mortar, as well as proper installation of a damp proof course; the durability of the mortar contributes significantly to the overall durability. Mortars used in masonry structures exposed to aggressive environments are designed to resist a range of possible physical and chemical degradations. The physical forms of degradation may be caused by abrasion from wind action, salt crystallization and freeze-thaw action; the chemical form of deterioration is usually caused by reactions with soluble salts. The sulphuric acid solution can harm the structure which may be present in the ground water, polluted building materials, sea water, etc. The ordinary mortars have been ineffective over this environmental condition, hence letting us to adapt high performance mortar.
  • 3. 1. INTRODUCTION I. Mortar: Cement mortar is a building compound created by mixing sand and a selection of aggregates with a specified amount of water. The mortar can be used for a number of applications, such as plastering over bricks or other forms of masonry. Sometimes referred to as sand cement, mortar blends today often incorporate different grades of plastics to create various types of polymer cement mortars.
  • 4. II. HIGH PERFORMANCE MORTARHigh performance mortar is a mortar mixture, which possess high durability and high strength when compared to conventional mortar. According to ASTMC270, if the 28 days compressive strength of mortar is above 17.5 N/mm2 it is called as high performance mortar.
  • 5. 3. CAUSES OF MORTAR DETERIORATION • DETERIORATION BY SURFACE WEAR • CRACKING BY CRYSTALIZATION OF SALTS IN PORES: • DETERIORATION BY FROST ACTION • CHEMICAL CAUSES DETERIORATION oSULPHATE ATTACK o ACID ATTACK
  • 6. CHEMICAL ATTACKS • Carbonation • Acid attack • Sulfate attack • Chloride attack • Sea water attack
  • 7. CARBONATION Ca(OH)2+Co2 CaCo3 Leads to Carbonation shrinkage. Reduce the PH of the pore water and leads to corrosion. Lab test-Phenolphthalein test
  • 8. ACID ATTACK It Converts Calcium compounds into calcium salts 2HCL+Ca(OH)2 H2So4+Ca(OH)2 CaCl2+2H2O CaSo4+2H2O
  • 9. SULFATE ATTACK • Sulfuric acid is very corrosive which initiate the sulfate attack which leads to corrosion. • Corrosion of mortar consist of two stages • H2So4+Ca(OH)2 • Gypsum+C3A mortar CaSo4.2H2O(Gypsum) Expansion cracking of
  • 10. PROCEDURE: 1. The mortar cube of 1:2 with water content of 0.2, 0.3 and 0.4 were casted .
  • 11. 2. After curing the mortars, it is submerged in Sulfuric acid bath having different normality's such as 0.3, 0.5, 1.0.
  • 12. 3. The normality of sulphuric acid may get alter in time, therefore the normality is checked time to time by titration.
  • 13. 4. By using the following formula : V1N1=V2N2 V1= For 0.3N add 8.5ml of sulfuric acid in 1000ml of water
  • 14. 5. Taking the mortar weight each week after submerging in sulphuric acid.
  • 15. 6. The load carrying capacity is found by using compression testing machine.
  • 18. FOR 0.3N SULPHURIC ACID SL.NO SAMPLE WEIGHT KG WEIGHT LOSS IN 7 DAYS KG WEIGHT LOSS IN 14 DAYS KG 1 0.2 792 773 753 2 0.2 749 729 707 3 0.2 782 762 740 4 0.3 766 751 727 5 0.3 745 732 705 6 0.3 751 737 711 7 0.4 810 803 795 8 0.4 790 874 778 9 0.4 803 796 787
  • 19. FOR 0.5N SULPHURIC ACID SL.NO SAMPLE WEIGHT KG WEIGHT LOSS IN 7 DAYS KG WEIGHT LOSS IN 14 DAYS KG 1 0.2 679 655 628 2 0.2 674 653 627 3 0.2 652 630 601 4 0.3 733 713 688 5 0.3 746 726 699 6 0.3 781 762 738 7 0.4 835 827 814 8 0.4 843 833 821 9 0.4 852 842 832
  • 20. FOR 1N SULPHURIC ACID SL.NO SAMPLE WEIGHT KG WEIGHT LOSS IN 7 DAYS KG WEIGHT LOSS IN 14 DAYS KG 1 0.2 774 748 710 2 0.2 792 777 742 3 0.2 794 767 730 4 0.3 806 783 752 5 0.3 777 754 723 6 0.3 781 759 724 7 0.4 827 811 790 8 0.4 807 791 771 9 0.4 829 817 795
  • 21. FOR 0.5N SULPHURIC ACID SL.NO SAMPLE WEIGHT KG WEIGHT LOSS IN 7 DAYS KG WEIGHT LOSS IN 14 DAYS KG 1 0.2 730 690 635 2 0.2 715 671 614 3 0.2 691 655 598 4 0.3 794 760 716 5 0.3 767 734 690 6 0.3 789 751 708 7 0.4 796 773 733 8 0.4 821 799 762
  • 22. FOR 0.3N SULPHURIC ACID SL.NO SAMPLE WEIGHT KG WEIGHT LOSS IN 7 DAYS KG WEIGHT LOSS IN 14 DAYS KG 1 0.2 679 655 628 2 0.2 674 653 627 3 0.2 652 630 601 4 0.3 733 713 688 5 0.3 746 726 699 6 0.3 781 762 738 7 0.4 835 827 814 8 0.4 843 833 821 9 0.4 852 842 832
  • 23. FOR 1N SULPHURIC ACID SL.NO SAMPLE WEIGHT KG WEIGHT LOSS IN 7 DAYS KG WEIGHT LOSS IN 14 DAYS KG 1 0.2 724 676 609 2 0.2 743 694 627 3 0.2 769 720 651 4 0.3 794 753 694 5 0.3 740 700 642 6 0.3 735 690 630 7 0.4 801 763 711 8 0.4 794 756 703 9 0.4 799 761 709
  • 24. FOR 0.5N SULPHURIC ACID SL.NO SAMPLE LOAD IN KG LOAD CARRYING CAPACITY IN N/MM2 1 0.2 4750 9.7 2 0.2 4250 8.7 3 0.2 4500 9.2 4 0.3 4000 8.2 5 0.3 3500 7.1 6 0.3 4250 8.7 7 0.4 3750 7.7 8 0.4 3750 7.7 9 0.4 3500 7.1
  • 25. FOR 0.3N SULPHURIC ACID SL.NO SAMPLE LOAD IN KG LOAD CARRYING CAPACITY IN N/MM2 1 0.2 6000 12.2 2 0.2 5500 11.2 3 0.2 4500 9.2 4 0.3 4750 9.7 5 0.3 4500 9.2 6 0.3 5500 11.2 7 0.4 4250 8.7 8 0.4 4750 9.7 9 0.4 4250 8.7
  • 26. FOR 1N SULPHURIC ACID SL.NO SAMPLE LOAD IN KG LOAD CARRYING CAPACITY IN N/MM2 1 0.2 3000 6.1 2 0.2 3000 6.1 3 0.2 3750 7.7 4 0.3 3000 6.1 5 0.3 2500 5.1 6 0.3 3250 6.6 7 0.4 2750 5.6 8 0.4 3250 6.6 9 0.4 3000 6.1
  • 27. CONCLUSION: ď‚— Increase in water content leads to decrease in weight loss due to sulphate attack. ď‚— Strength of mortar decreases due to sulphate attack.