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Fibre-reinforced plastic (FRP) (also fibre-reinforced polymer) is
a composite material made of a polymer matrix reinforced with
fibres. The fibres are usually glass, carbon, basalt or aramid,
although other fibres such as paper or wood or asbestos have been
sometimes used. The polymer is usually
an epoxy, vinylester or polyester thermosetting plastic, and phenol
formaldehyde resins are still in use. FRPs are commonly used in the
aerospace, automotive, marine, construction industries and ballistic
armor.
FRP: also referred to as a fiber-reinforced
polymer is a composite material
made of a
polymer matrix and some reinforcing
materials (eg. Fibers, particles)
The reinforcing materials are also referred to as
dispersed phase
Process definition
•A polymer is generally manufactured by
•Step-growth polymerization
•Addition polymerization.
•When combined with various agents
to enhance or in any way alter the
material properties of polymers the
result is referred to as a plastic.
Composite plastics refer to those types of plastics that
result from bonding two or more homogeneous
materials with different material properties to derive a
final product with certain desired material and
mechanical properties
Classification
•Fibre reinforced plastics are a category of composite
plastics that specifically use fibre materials to
mechanically enhance the strength and elasticity of
plastics
The original plastic material without fibre
reinforcement is known as the matrix. The matrix is a
tough but relatively weak plastic that is reinforced by
stronger stiffer reinforcing filaments or fibres
Factors affecting Properties of
FRP
mechanical properties of both
the fibre and matrix
their volume relative to one another
fibre length and orientation within the matrix
GLASS •Insulating material
•to form a very strong and light FRP composite material called
glass-reinforced plastic (GRP), popularly known as "fiberglass“
•not as strong or as rigid as carbon fiber, it is much cheaper
and significantly less brittle.
CARBON •fibers about 5–10 μm in diameter and composed mostly of
carbon atoms
•carbon atoms are bonded together in crystals that are more or
less aligned parallel to the long axis of the fiber
•The crystal alignment gives the fiber high strength-to-volume
ratio (makes it strong for its size).
•high stiffness, high tensile strength, low weight, high chemical
resistance, high temperature tolerance and low thermal
expansion
ARAMID class of heat-resistant and strong synthetic fibers. They are used
in aerospace and military applications, for ballistic rated body
armor fabric and ballistic composites eg Kevlar , nomex
Para-aramid structure
Silicon , aluminium oxide and metal wires are also
used as reinforcing material
The polymer is usually
•Epoxy vinyl ester
• polyester
•thermosetting plastic
• phenol formaldehyde resins
The reason the fiber was discussed in more
detail is because they are what actually
differentiate the FRP from its parent polymer
Silicon fibreglass
sheating
The most important
feature is the
equidistibution of
paticles in all direction
The strength of the
bonding at matrix-
particle interface
dictates the mechanical
properties of composite
•Consists of sheets or panels
•Proper orientation
•Cemented together with
resin
•High strength in multiple
directions
•Eg: plywood
•Two strong planes with a less dense layer in
the middle called core
•Low coefficient of expansion
•High dimensional stability
•High tensile strength
•High heat stability
•Better abrasion and wear
resistance
•Better toughness and impact
strength
•Aerospace
•Missile tech
•Automotives
•High speed machinery
•Equipment parts
•Coolers
•Office cabins
•Room insulations
1. Fibre Reinforced Plastics and Bonding. Edition 2006
2. Argonne National Laboratory (2010), ANL-10/24. Technical Assessment
of Compressed Hydrogen Storage Tank Systems for Automotive
Applications, p.17. Accessed 4 February 2014.
3. Sara Black. (2012), “Carbon Fiber Market: Gathering Momentum,”
Composites World. Accessed 4 Feb. 2014.
4. Industry Experts. Website. Carbon Fibers and Carbon Fiber Reinforced
Plastics (CFRP) – A Global Market Overview. Accessed 4 Feb. 2014.
5. Industry Experts. Website. Glass Fiber Reinforcements – A Global Market
Overview. Accessed 4 Feb. 2014.

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frp-121003113157-phpapp02-150124070213-conversion-gate01.pdf

  • 1.
  • 2. Fibre-reinforced plastic (FRP) (also fibre-reinforced polymer) is a composite material made of a polymer matrix reinforced with fibres. The fibres are usually glass, carbon, basalt or aramid, although other fibres such as paper or wood or asbestos have been sometimes used. The polymer is usually an epoxy, vinylester or polyester thermosetting plastic, and phenol formaldehyde resins are still in use. FRPs are commonly used in the aerospace, automotive, marine, construction industries and ballistic armor.
  • 3. FRP: also referred to as a fiber-reinforced polymer is a composite material made of a polymer matrix and some reinforcing materials (eg. Fibers, particles) The reinforcing materials are also referred to as dispersed phase
  • 4. Process definition •A polymer is generally manufactured by •Step-growth polymerization •Addition polymerization. •When combined with various agents to enhance or in any way alter the material properties of polymers the result is referred to as a plastic. Composite plastics refer to those types of plastics that result from bonding two or more homogeneous materials with different material properties to derive a final product with certain desired material and mechanical properties
  • 5.
  • 7. •Fibre reinforced plastics are a category of composite plastics that specifically use fibre materials to mechanically enhance the strength and elasticity of plastics The original plastic material without fibre reinforcement is known as the matrix. The matrix is a tough but relatively weak plastic that is reinforced by stronger stiffer reinforcing filaments or fibres
  • 8. Factors affecting Properties of FRP mechanical properties of both the fibre and matrix their volume relative to one another fibre length and orientation within the matrix
  • 9.
  • 10. GLASS •Insulating material •to form a very strong and light FRP composite material called glass-reinforced plastic (GRP), popularly known as "fiberglass“ •not as strong or as rigid as carbon fiber, it is much cheaper and significantly less brittle.
  • 11. CARBON •fibers about 5–10 μm in diameter and composed mostly of carbon atoms •carbon atoms are bonded together in crystals that are more or less aligned parallel to the long axis of the fiber •The crystal alignment gives the fiber high strength-to-volume ratio (makes it strong for its size). •high stiffness, high tensile strength, low weight, high chemical resistance, high temperature tolerance and low thermal expansion
  • 12. ARAMID class of heat-resistant and strong synthetic fibers. They are used in aerospace and military applications, for ballistic rated body armor fabric and ballistic composites eg Kevlar , nomex Para-aramid structure
  • 13. Silicon , aluminium oxide and metal wires are also used as reinforcing material The polymer is usually •Epoxy vinyl ester • polyester •thermosetting plastic • phenol formaldehyde resins The reason the fiber was discussed in more detail is because they are what actually differentiate the FRP from its parent polymer Silicon fibreglass sheating
  • 14. The most important feature is the equidistibution of paticles in all direction The strength of the bonding at matrix- particle interface dictates the mechanical properties of composite
  • 15. •Consists of sheets or panels •Proper orientation •Cemented together with resin •High strength in multiple directions •Eg: plywood •Two strong planes with a less dense layer in the middle called core
  • 16.
  • 17. •Low coefficient of expansion •High dimensional stability •High tensile strength •High heat stability •Better abrasion and wear resistance •Better toughness and impact strength
  • 18. •Aerospace •Missile tech •Automotives •High speed machinery •Equipment parts •Coolers •Office cabins •Room insulations
  • 19.
  • 20. 1. Fibre Reinforced Plastics and Bonding. Edition 2006 2. Argonne National Laboratory (2010), ANL-10/24. Technical Assessment of Compressed Hydrogen Storage Tank Systems for Automotive Applications, p.17. Accessed 4 February 2014. 3. Sara Black. (2012), “Carbon Fiber Market: Gathering Momentum,” Composites World. Accessed 4 Feb. 2014. 4. Industry Experts. Website. Carbon Fibers and Carbon Fiber Reinforced Plastics (CFRP) – A Global Market Overview. Accessed 4 Feb. 2014. 5. Industry Experts. Website. Glass Fiber Reinforcements – A Global Market Overview. Accessed 4 Feb. 2014.