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High-Performance Materials for 
Laminating Adhesives
Laminating Adhesives 
Technology Types: 
! Solventborne 
! Waterborne 
! Solventless (100% solids, 2K or 
1K) 
! Hotmelt 
! UV/EB Curable 
2 
Laminating adhesive: An adhesive layer to bond two substrates 
together. 
Processes: 
! Dry Processes 
• UV Laminating Process 
! Wet Processes 
• EB Laminating Process 
! Co-extrusion Process
UV/EB Adhesive Laminating Process 
UV Adhesive Lamination: 
• High line speed 
• Low VOC 
EB Adhesive Lamination: 
• No heat generation 
• Will cure through opaque films 
UV Lamp 
Secondary Rewind 
Unwind 
Station Primary Unwind 
Station 
Coater 
Electron Beam 
3
Markets and Applications 
Food Packaging and 
Consumer Goods 
Medical Automobile 
Photovoltaic 
Electronics 
4
Performance Requirements 
General Applications: 
! Initial bond strength 
! Ultimate bond strength 
! Resistance to service environment (heat, humidity, electric) 
Special Applications: 
! High optical clarity 
! Electrical insulation (low dielectric constant, high breakdown voltage) 
! Gas permeability (moisture, oxygen, etc.) 
5
Scope of this Study 
! Typical Formulation of 
UV/EB Curable 
Laminating Adhesives 
Components Level 
Oligomers 40% to 70% 
Monomers 70% to 30% 
Photoinitiators 1% to 3% 
! New Oligomer Development 
Products Type of Oligomers Viscosity at 
60°C, cps 
Color 
CN9018 Polyether UA 20,000 <100 APHA 
CN966J75 Polyester UA 4500 <100 APHA 
PRO12184 Polyester UA, High 
molecular weight 
16,000 <100 APHA 
PRO12507 Tin-free polyester UA 15,500 <100 APHA 
NTX12321 Allophonate 41,000 <120 APHA 
NTX11945 Bio-based UA 12,000 <120 APHA 
NTX12514 Moisture-resistant 
polyester UA 
5600 <150 APHA 
NTX12427 Polyvinyl Acetal 25,000 <150 APHA 
NTX12585 Polycaprolactone UA 22,800 <120APHA 
PRO12384 Polycarbonate UA 26,000 <100 APHA 
PRO12546 Polycarbonate UA 22,500 <100 APHA 
PRO12599 Polycarbonate UA, High 
molecular weight 
80,400 <100 APHA 
6
Physical Properties 
Products Tensile Strength (PSI) Elongation 
Tg, by Tan 
Delta 
CN966J75 
430 238 31 
NTX12321 
122 260 -21 
NTX11945 
668 165 -19 
NTX12514 
111 103 -16 
NTX12427-29B -4 1527 24 
NTX12585 
314 157 -16 
PRO12384 
952 289 -6 
PRO12546 
755 360 -12 
7
Key Performance Evaluated 
! Sample Preparation 
● Each oligomer was formulated using Sartomer’s standard adhesive formulation 
package. 
● The adhesives were laminated between DuPont (XST-6578) PET films. 
● Curing condition: Under a Fusion 600 W/in D lamp at a speed of 15 fpm. 
● Thickness of each adhesive sample: Tested to be approximately 9 mils. 
! Application Property Test 
• Initial bond strength: Instron 
• Initial optical clarity: UV/Vis spectra 
• Ultimate bond strength and optical clarity under different weathering conditions: 
• ASTM D4329-05 cycle B QUV 
• 85°C/85% relative humidity 
• Freeze-thaw cycles (each cycle includes 20 hours at 85°C/85% relative 
humidity and 2 hours at -40°C) 
• The weathering samples were equilibrated at RT/50% relative humidity 
environment for seven days before T-peel testing. 
8
Initial Optical Clarity 
All the adhesives are optically clear 
9
Optical Clarity After 500 Hours QUV Weathering 
All the materials kept optical clarity 
10
Optical Clarity After 500 Hours 85°/85% 
Relative Humidity Weathering 
High molecular weight polyester and polycarbonate 
urethane acrylates began to lose optical clarity. 
11
Optical Clarity After 500 Hours Freeze-Thaw Cycles 
Polyester urethane acrylates CN966J75, PRO12184, PRO12507 and 
polycarbonate urethane acrylate NTX12599 lost optical clarity. 
12
Change in Bond Strength After 500 Hours 
Weathering 
13
Change in Bond Strength After 500 Hours 
Weathering 
! Polyester, polycaprolactone and polycarbonate urethane acrylates 
14 
demonstrate high initial bond strength. Polyether urethane acrylate 
shows weak initial bond strength. 
! Most polyester, polycaprolactone urethane acrylates lost bond strength. 
Polyether urethane acrylates can hold bond strength.
Change in Bond Strength After 2000 Hours 
Weathering 
! NTX12514 (Polyester UA) and PRO12546 (Polycarbonate UA) still exhibit high 
bond strength after all three weathering tests. 
15
Optical Clarity After 2000 Hours QUV 
! Only five products kept optical clarity after 1000 hours weathering. 
! CN9018, polyether urethane acrylate lost optical clarity after 
2000 hours QUV. 
16
Optical Clarity After 2000 Hours Freeze-Thaw Cycles 
! All five products survived 2000 hour 85°C/85% R.H. and freeze-thaw 
weathering 
17
Feature Products- Change in Bond Strength With 
Aging Time 
! PRO12546-Polycarbonate 
urethane acrylate 
! NTX12514-Polyester urethane 
acrylate 
18
Conclusions 
! Polyester urethane acrylates can be designed to have superior 
durability even under harsh weathering conditions. 
! Not all the polycarbonate urethane acrylates can deliver high 
durability. Specific composition and molecular weight do matter. 
! NTX12514 and PRO12546 are featured products for laminating 
adhesive applications requiring: 
● Strong initial bond strength 
● High optical clarity 
● Maintenance of high optical clarity and bond strength under different weathering 
environments 
19
Thank you 
For more information: 
www.sartomer.com 
contact@sartomer.com 
(800) SARTOMER 
(610) 363-4100 
@SartomerGlobal on Twitter 
20

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High-Performance Materials for UV/EB Laminating Adhesives

  • 1. High-Performance Materials for Laminating Adhesives
  • 2. Laminating Adhesives Technology Types: ! Solventborne ! Waterborne ! Solventless (100% solids, 2K or 1K) ! Hotmelt ! UV/EB Curable 2 Laminating adhesive: An adhesive layer to bond two substrates together. Processes: ! Dry Processes • UV Laminating Process ! Wet Processes • EB Laminating Process ! Co-extrusion Process
  • 3. UV/EB Adhesive Laminating Process UV Adhesive Lamination: • High line speed • Low VOC EB Adhesive Lamination: • No heat generation • Will cure through opaque films UV Lamp Secondary Rewind Unwind Station Primary Unwind Station Coater Electron Beam 3
  • 4. Markets and Applications Food Packaging and Consumer Goods Medical Automobile Photovoltaic Electronics 4
  • 5. Performance Requirements General Applications: ! Initial bond strength ! Ultimate bond strength ! Resistance to service environment (heat, humidity, electric) Special Applications: ! High optical clarity ! Electrical insulation (low dielectric constant, high breakdown voltage) ! Gas permeability (moisture, oxygen, etc.) 5
  • 6. Scope of this Study ! Typical Formulation of UV/EB Curable Laminating Adhesives Components Level Oligomers 40% to 70% Monomers 70% to 30% Photoinitiators 1% to 3% ! New Oligomer Development Products Type of Oligomers Viscosity at 60°C, cps Color CN9018 Polyether UA 20,000 <100 APHA CN966J75 Polyester UA 4500 <100 APHA PRO12184 Polyester UA, High molecular weight 16,000 <100 APHA PRO12507 Tin-free polyester UA 15,500 <100 APHA NTX12321 Allophonate 41,000 <120 APHA NTX11945 Bio-based UA 12,000 <120 APHA NTX12514 Moisture-resistant polyester UA 5600 <150 APHA NTX12427 Polyvinyl Acetal 25,000 <150 APHA NTX12585 Polycaprolactone UA 22,800 <120APHA PRO12384 Polycarbonate UA 26,000 <100 APHA PRO12546 Polycarbonate UA 22,500 <100 APHA PRO12599 Polycarbonate UA, High molecular weight 80,400 <100 APHA 6
  • 7. Physical Properties Products Tensile Strength (PSI) Elongation Tg, by Tan Delta CN966J75 430 238 31 NTX12321 122 260 -21 NTX11945 668 165 -19 NTX12514 111 103 -16 NTX12427-29B -4 1527 24 NTX12585 314 157 -16 PRO12384 952 289 -6 PRO12546 755 360 -12 7
  • 8. Key Performance Evaluated ! Sample Preparation ● Each oligomer was formulated using Sartomer’s standard adhesive formulation package. ● The adhesives were laminated between DuPont (XST-6578) PET films. ● Curing condition: Under a Fusion 600 W/in D lamp at a speed of 15 fpm. ● Thickness of each adhesive sample: Tested to be approximately 9 mils. ! Application Property Test • Initial bond strength: Instron • Initial optical clarity: UV/Vis spectra • Ultimate bond strength and optical clarity under different weathering conditions: • ASTM D4329-05 cycle B QUV • 85°C/85% relative humidity • Freeze-thaw cycles (each cycle includes 20 hours at 85°C/85% relative humidity and 2 hours at -40°C) • The weathering samples were equilibrated at RT/50% relative humidity environment for seven days before T-peel testing. 8
  • 9. Initial Optical Clarity All the adhesives are optically clear 9
  • 10. Optical Clarity After 500 Hours QUV Weathering All the materials kept optical clarity 10
  • 11. Optical Clarity After 500 Hours 85°/85% Relative Humidity Weathering High molecular weight polyester and polycarbonate urethane acrylates began to lose optical clarity. 11
  • 12. Optical Clarity After 500 Hours Freeze-Thaw Cycles Polyester urethane acrylates CN966J75, PRO12184, PRO12507 and polycarbonate urethane acrylate NTX12599 lost optical clarity. 12
  • 13. Change in Bond Strength After 500 Hours Weathering 13
  • 14. Change in Bond Strength After 500 Hours Weathering ! Polyester, polycaprolactone and polycarbonate urethane acrylates 14 demonstrate high initial bond strength. Polyether urethane acrylate shows weak initial bond strength. ! Most polyester, polycaprolactone urethane acrylates lost bond strength. Polyether urethane acrylates can hold bond strength.
  • 15. Change in Bond Strength After 2000 Hours Weathering ! NTX12514 (Polyester UA) and PRO12546 (Polycarbonate UA) still exhibit high bond strength after all three weathering tests. 15
  • 16. Optical Clarity After 2000 Hours QUV ! Only five products kept optical clarity after 1000 hours weathering. ! CN9018, polyether urethane acrylate lost optical clarity after 2000 hours QUV. 16
  • 17. Optical Clarity After 2000 Hours Freeze-Thaw Cycles ! All five products survived 2000 hour 85°C/85% R.H. and freeze-thaw weathering 17
  • 18. Feature Products- Change in Bond Strength With Aging Time ! PRO12546-Polycarbonate urethane acrylate ! NTX12514-Polyester urethane acrylate 18
  • 19. Conclusions ! Polyester urethane acrylates can be designed to have superior durability even under harsh weathering conditions. ! Not all the polycarbonate urethane acrylates can deliver high durability. Specific composition and molecular weight do matter. ! NTX12514 and PRO12546 are featured products for laminating adhesive applications requiring: ● Strong initial bond strength ● High optical clarity ● Maintenance of high optical clarity and bond strength under different weathering environments 19
  • 20. Thank you For more information: www.sartomer.com contact@sartomer.com (800) SARTOMER (610) 363-4100 @SartomerGlobal on Twitter 20