Auto cad plant analysis. Green concepts that can be applied in garment factories, sustainable practices in factories including plant capacity and

1. Green Factory
Layout
Designing a Manufacturing Setup- II
By:-Swapnil Krishna & Mritunjay Kumar

2. 3/16/2023 Green Factory 2
Agenda
 Introduction
 Results from last year
 Team
 What’s next
 Closing

3. 3/16/2023 Green Factory 3
Introduction
The Layout of the green factory
designed is in 3 acres of land and the
layout is made with considering and
including green factory concepts in the
layout.
The layout includes inclusion of all
electrical symbols. The green factory
layout is well equipped with solar
panels, Boiler, Transformers,
Compressor, Generators along with the
flow mechanism of electricity, Water, air
etc.

4. The Green
factory Layout
Let’s dive in

5. 3/16/2023 Green Factory 5
Green Factory Plant Layout

6. 3/16/2023 Green Factory 6
Electrification in Factory

7. 3/16/2023 Green Factory 7
Overview of the Green Factory
• Solar Energy
• Proper Ventilation/Exhaust
• ETP/ STP
• Efficient Energy Use
• Safety
• Mango cultivation

8. 3/16/2023 Green Factory 8
Solar Panels on Roof top
Capacity -8OKW
 200 sewing machines(SNLS)
can run simultaneously on
solar power.
Requirements
 9 hrs of sunlight in a day

9. 3/16/2023 Green Factory 9
Safety
• Proper guidelines for Emergency Exit
• Fire Alarms, Fire Extinguisher
and Water sprinklers

10. 3/16/2023 Green Factory 10
The direction of the
factory helps to make
the factory energy
efficient as it saves a
lot of energy because
the direction of the
sunlight
DIRECTION
Energy Efficient Factory

11. 3/16/2023 Green Factory 11
The direction of the
factory helps to make
the factory energy
efficient as it saves a
lot of energy because
the direction of the
sunlight
DIRECTION
Energy Efficient Factory

12. 3/16/2023 Green Factory 12
• Noise pollution
reduction from the
factory to the outer
atmosphere.
• 30% greenery
achieved.
DIRECTION
Mango cultivation along the fence

13. 3/16/2023 Green Factory 13
Compressor
• Compressor- Capacity= 70Kw ,
• For 1 machine power consumed =2.5 Kw
• Upto 20 machines using compressed air can run simultaneously.

14. 3/16/2023 Green Factory 14
Power Grid
• Power-
• Transformer Size-
• 450 KW
• Total Power requirement = 350KWH

15. 3/16/2023 Green Factory 15
• Machines-
• 100 For Assembly, Finishing and Sampling.
• 100*550 (wattage per machine) *8*70%= 308000 W= 308 KW h
• Cutting and Utilities- 15 KW h (Motors)
• Lighting-
• 150 (Double LED) * 48 (W)* 8=(hrs)=56000 W =56 Kva
• Exhaust Fan= 2 Kva
Power Consumption

16. 3/16/2023 Green Factory 16
Thankyou