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Project SLOPE
1
WP 3 – Integration of novel intelligent
harvesting systems operating in mountain
areas (hardware development)
Project SLOPE
Mid-term Review
2/Jul/2015
T3.1– Intelligent tree marking and tree
felling/hauling
WP 3 – Complex Machine System
Brussels, July 2th, 2015
Overview
Mid-term Review
2/Jul/2015
• Status: Completed (95%)
• Length: 11 Months (From M6 to M17)
• Involved Partners
• Leader: [CNR]
• Participants: [BOKU, ITENE, TRE, MHG, GRE]
• Aim: To develop and test a tree marking system based on RFID
technology for the timber supply chain
• Output: D.3.01 [M17]; D 3.02 [M17]; , D 3.06 [M25];
Mid-term Review
2/Jul/15
Task 3.1 RFID tags deployment
Mid-term Review
2/Jul/15
Task 3.1 – RFID UHF tags_1
AIM AT CONSISTENT TAG MODEL OVER THE SYSTEM
•7 MODELS OF TAGS WERE TESTED
•53 TREES WERE MARKED IN SOVER WITH RFID TAGS
•PLASTIC (RESIN) SCREW PRODUCER WAS CONTACTED
1) RFID tag models with hard shell, requiring a screw or
rivet for application (tags 1 -4);
2) RFID tag models with soft cover, allowing gluing or
stapling (tags 5-7).
N. Manufacturer and model
1 Synometrix; SMLM-8200
2 Omni-ID; Exo 600
3 Confidex; Ironside
4 Confidex; Ironside Micro
5 HID; Slimflex
6 Smartrac; Shortdipole
7 Confidex; Pino
1 2 3 4 5 6 7
Mid-term Review
2/Jul/15
Task 3.1 – RFID UHF tags_2
Cable crane simulation
main challenge for tag reading
in forest operations
 positive results
 positive influence of
movement
 required a circular antenna
 tag on log side not detected
N. RFID tag model Maximum range
1 Smartrac Shortdipole 3 m (swing)
2 Lab-ID UH 107/105 4 m (swing)
3 Wintag Flexytag D7040S 1 m
4 Lab-ID UH 423/424 1 m
1
2
3
4
Mid-term Review
2/Jul/15
Task 3.1 – RFID tag positioning
Mid-term Review
2/Jul/15
Task 3.1 – RFID tag positioning
Butt end of the felled tree is
the ideal position for the UHF
RFID tag providing:
- maximum protection
- effective automatic reading
- simple positioning
Mid-term Review
2/Jul/15
Task 3.1 – RFID tag prototype
88 mm
30 mm
In the back of the label
Insert
until hereId: 0000 0000 0000 0001
120 mm
30 mm
24 mm
RFID UHF Gen2 Label.
Id already written in the chip
when purchased
Printed Id to visually check
Mark to indicate that the label
should be introduced between
the tree and the bark untis it
reaches this line
Mark to indicate where to put
the staple
Datamatrix code to also code
the Id90 mm
RFID LABEL DESIGN FOR USE IN SLOPE
PROJECT
Mid-term Review
2/Jul/15
Task 3.1 – equipment selection
R1240I – qID
ISO 18000-6C/EPC C1G2
8 levels of RF power
Read range – up to 1.5 m
Bluetooth – USB interface
IP54
R1170I – qID mini
Read range – up to 0.5
Bluetooth – USB interface
IP54
Handheld RFID UHF tag reader
Mid-term Review
2/Jul/15
T 3.1 Intelligent felling-hauling
Galaxy Tab Active
Large interface (8’’, LCD)
10 hours operating capacity
16GB memory
Android 4.4
Bluetooth – micro USB interface
Antishock - IP67
Garmin GLO
Large interface (8’’, LCD)
Support WAAS/EGNOS
12 hours operating capacity
GPS/GLONASS
Accuracy 3 m
Bluetooth
Mid-term Review
2/Jul/15
Task 3.1 – Intelligent tree marking
Layout of the UHF RFID reader/programmer set:
1) RFID tag reader;
2) GPS receiver connected via Bluetooth
3) Tablet;
4) Cartridge of UHF RFID tags shielded;
5) Stapler;
6) Tree marking axe/stamp
- USB battery charger
Common equipment
- Forest spray
- axe-stamp
- calliper-tape
- vertex
Mid-term Review
2/Jul/15
T 3.1 Syncronization reader-database
The interface with the operator allows to locate the position on the map (and selected
plots), identify single trees and the related data, and link RFID to the database.
Forest plot
selection.
Georeferenced
position of the
operator.
Identification
of scanned
trees.
Visualization of
related
database.
Update of the database with
further data and with the ID of
the RFID tag applied
Mid-term Review
2/Jul/15
T 3.1 RFID test
Portable reader,
short range:
forester, chainsaw
operator
Portable reader,
medium range:
forester, processor
Fixed reader,
long range:
cable yarder,
truck, sawmill
VARIABLE Values
Tag models 1 - Smartrac Shortdipole Monza 5
2 - Lab-ID UH 107
Reader models CAEN R1170I qID mini reader
CAEN R1240I qID
Wantennax005 + ION reader
Reading distance (a) - 0, 10, 30 cm for manual device;
- 30, 100, 200, 300, 400 cm for fixed
reader
Reading angle (α) 0 °, 30°, 45°, 180° (through the wood)
Moisture content Fresh vs dry wood
Near field of material Free space, bark (related to tag
position), wood (related to reading
angle 180°)
Tag position Radial, parallel (over or under bark )
Mid-term Review
2/Jul/15
T 3.1 Survival test
Site 1 Site 2 Site 3
Area Firenzuola
(Firenze)
Montepiano
(Prato)
Firenzuola
(Firenze)
Altitude above sea level (m) 953 843 1079
Average slope (%) 35-45 30-40 40-50
Average mainline height (m) 12 6-8 14
Direction of extraction uphill uphill downhill
Average extraction distance (m) 185 235 215
Average concentration length
(m)
12.3 15.4 12.6
Average log/tree diameter (cm) 41 37 42
Hauling tests in 3 conifer-dominated stands, handling test in Site 1
Mid-term Review
2/Jul/15
T 3.1 Survival test
Hauling Handling
Marked trees/logs 153 86
Lost/destroyed 5 0
Verified (e/v) 142 63
Verified (v) 6 16
Not verified 0 8
Dirt would limit visual systems (QR, barcodes)
Mid-term Review
2/Jul/15
T 3.1 overview
•D 3.01) Portable RFID tag reader/programmer:
Expected M17, delivered M17
•D 3.02) RFID tag test:
Expected M17, partial delivered M18
System will be tested week 31, deliverable finalized week 32
Further outputs: Oral presentation at FORMEC 2015 conference; scientific
paper planned
•D 3.06) RFID tag survival test along the supply chain:
Expected M 25, draft ready M 18
Further outputs: Oral presentation at FORMEC 2015; scientific paper
submitted to international journal
Mid-term Review
2/Jul/15
Contact info
Gianni Picchi: picchi@ivalsa.cnr.it
Thank you for your attention
Project SLOPE
T3.2 – Processor head selection, purchase
and re-engineering of the SLOPE system
components
Brussels, July 2th, 2015
Mid term review meeting
2nd July 2015
Overview
• Status: ongoing (75%)
• Length: 12 months (From M6 to M17)
• Involved partners
• Leader: Compolab
• Participants: CNR, BOKU, Greifenberg
• Aim: Analysis and definition of processor head main features for
SLOPE project tasks fulfilment; selection of a suitable processor h
ead; purchase of the selected processor head; assembling of
processor head on excavator; reverse engineering of processor
head
• Output: D3.08 (submitted), D3.09 (due to M19)
Mid term review meeting
2nd July 2015
Performed activities
Mid term review meeting
2nd July 2015
Activities conducted so far have been mainly related to:
Analysis and definition of processor head
main features
Selection of a suitable processor head
Purchase of the selected processor head
Assembling of processor head on excavator
Results of these
activities are
described and
reported in D3.08
Performed activities
Required main and additional features
Crosscutting capacity
Debranching capacity
Requested prime mover
Diameter and length measurement
Access to technical documents
min. 40 cm
min. 35 cm
max. 10 ÷ 12 ton
mechanical drawings
hydraulic system schematic
electrical system schematic
hardware and control software
Mid term review meeting
2nd July 2015
Performed activities
Processor head technology
Roller processor Stroke processor
• Faster
• Reliable
• Length measurement
• Heavy weight
• High request of power
• Big prime mover
• More expensive
• Slower
• Simple structure
• Length measurement
• Light weight
• Low request of power
• Small prime mover
• Less expensive
Mid term review meeting
2nd July 2015
Performed activities
Offer requests
Offer requests have
been sent to the following
manufacturer
• Lako
• Logset
• Silvatec
• Konrad
• Keto
• Log Max
• Tapio
• Arbro
Simple structures, low request of power and necessity of smaller
prime mover, suggest stroke processor as more suitable for
SLOPE purposes.
Furthermore it looks easier to extract branch parameter, working
on variation of pressure on the stroke hydraulic cylinder
Mid term review meeting
2nd July 2015
Performed activities
Selected model
Features ARBRO 1000S
Weight [kg] 500
Maximum opening of delimbing knives
[mm]
450
Number of delimbing knives 4 (3 + 1 fixed)
Feed force [kN] 35
Oil flow request [l/min] 80 ÷ 120
Nominal oil pressure [bar] 180
Delimbing speed [m/s] 0,3 ÷ 0,5
Prime mover weight [ton] 8 ÷ 12
Stroke [mm] 660
Mid term review meeting
2nd July 2015
Performed activities
Processor head purchase
Mid term review meeting
2nd July 2015
Selected processor head
ARBRO 1000S has
been purchased by
Greifenberg on
2nd April 2015
Performed activities
Assembling on excavator Liebherr 310 B
Mid term review meeting
2nd July 2015
Feature
ARBRO 1000S
requirements
Liebherr 310 B
Prime mover weight [ton] 8 ÷ 12 13.8
Oil flow request [l/min] 80 ÷ 120 100 ÷ 120
Nominal oil pressure [bar] 180 185
Power [kW] 58
Dimension [m] 8.45 x 2.5 x 2.965
Maximum horizontal workspace
[m]
7.9
Selected processor head ARBRO 1000S has been purchased by Greifenberg
Performed activities
Assembling on excavator Liebherr 310 B
Mid term review meeting
2nd July 2015
• mechanical connection link between excavator and processor head rotator
• Plexiglas barrier for operator protection
• hydraulic piping between excavator and processor head
• integration of a supplementary pipe in order to avoid the pressure on the head exhaust
• exclusion of pivot circuit of the excavator boom for visibility and stability improvement
• integration of a supplementary valve for feeding circuit activation at every start up
• exclusion of bucket valves activation
• electrical connections for processor head power supply
• wiring from the boom and the cabin
• positioning of processor head display tilt control on the instrument panel
• connections of electrical controls on the excavator joysticks
• training of Compolab technicians
• delivery of the whole machine to Compolab facilities
Performed activities
Assembling on excavator Liebherr 310 B
Mid term review meeting
2nd July 2015
Ongoing activities
Mechanical 3D modelling
Reconstruction of a 3D model of the whole processor head and related parts
of prime mover
Mid term review meeting
2nd July 2015
KONICA MINOLTA Range7 FARO Focus3D 120
Ongoing activities
Mechanical 3D modelling
Mid term review meeting
2nd July 2015
References for
reconstruction
KONICA MINOLTA
Range7
FARO Focus3D 120
Ongoing activities
Mechanical 3D modelling
Mid term review meeting
2nd July 2015
Ongoing activities
Mechanical 3D modelling
Mid term review meeting
2nd July 2015
Ongoing activities
Hydraulic systems
Reverse engineering of the hydraulic systems
Design of the novel hydraulic sub-circuits for
auxiliary hydraulic actuators (addition of pressure
and flow sensors)
Mid term review meeting
2nd July 2015
Electronic system
Reverse engineering of the electronic systems
Electronic design of novel sub-circuits for:
• auxiliary DC actuators
• pressure sensors
• encoder
• accelerometers
• electric power supply
• acoustic sensors
• load cells
• cameras
Conclusion
Mid term review meeting
2nd July 2015
Following an analysis of SLOPE
requirements and a market survey
on processor head brand and typology,
a suitable harvester has been selected
and purchased: ARBRO 1000S
Completed activities Ongoing activities
Reverse engineering for:
mechanical 3D model (already started – 50%)
electronic circuits (already started – 70%)
hydraulic circuits (already started – 70%)
D3.08
Assembling of ARBRO 1000S on
Liebherr 310 B excavator
D3.09
Contact info
Gaspare L’Episcopia: gaspare.lepiscopia@compolab.it
Stefano Marrazza: stefano.marrazza@compolab.it
Thank you for your attention
Mid term review meeting
2nd July 2015
Project SLOPE
T3.3– intelligent cable crane
Brussels, July 2th, 2015
Mid-term Review
2/Jul/2015
Overview
Mid-term Review
2/Jul/2015
• Status: 35 %
• Length: 17 months From M 6 to M 23
• Involved Partners
• Leader: GRE
• Participants: CNR BOKU
• Aim: the aim of the WP is to set up the machines and tools
required to create an intelligent interaction among all the
operators involved in forest harvesting steep terrain. In
particular in this task we focus on the self-propelled
TECNO Carriage, on chokers and a synthetic rope launcher.
An intelligent cable harvesting system.
• Output: D3.03
Work status
Task 3.1 CNR
Task 3.2 COMPOLAB
Task 3.3 GRE
Task 3.4 COMPOLAB
Task 3.5 ITENE
Task 3.6 CNR
Mid-term Review 2/Jul/2015 Mid-term Review
2/Jul/2015
I will briefly detail the three parts of the task
Mid-term Review
2/Jul/2015
TECNO
TECNO SLOPE SELF-PROPELLED CARRIAGE IS READY
Mid-term Review
2/Jul/2015
TECNO
All the mechanical parts are finished and now it is stored in our facilities
Mid-term Review
2/Jul/2015
Tecno work status
The only missing part is the electric box and the wire connecting system
Mid-term Review
2/Jul/2015
We will update the software with the sensors in the next
months to proceed with the deliverable to be submitted
in Month 23.
What we will be doing till M23
Mid-term Review
2/Jul/2015
Chockers work status
The chockers are being designed and
manufactured tailored for the Slope Project.
The designing features follow the latest
functioning systems on the market. We have
been improving the working system also with
the double control system.
These chockers, called «GS 14» Greifenberg
Slope 2014, are completely newly designed on
the electronic and also on the mechanical side
They can work manually and also by the carriage
plc and they do not need the operator to open
them
Mid-term Review
2/Jul/2015
Chockers work status
When the carriage is at the
unloading point along the line, the
lowering of the weight starts and
when the logs are on the ground,
the system opens letting the
hook/grapple free
Mid-term Review
2/Jul/2015
Chockers work status
Components are being assembled thus creating a
circuit specifically designed for the project
Mid-term Review
2/Jul/2015
Chockers work status
Transmitters have a relevant antenna allowing
the best performance and the receiver has an
antenna inside the chocker.
Rechargeable batteries are located in a safe
and easy to use way and we have prepared an
external link protected by a screw tap for the
working operations to avoid the disassembly
Mid-term Review
2/Jul/2015
Currently, our technicians are working to test the functionality in laboratory.
When we have finished the in door testing we will give the chockers to two
forestry enterprises, harvesting ones, to be used in real working conditions.
It is also important to highlight the fact that to work together with the TECNO
SLOPE a new transmitter unit will be connected to the main PLC .
What we will be doing next
Mid-term Review
2/Jul/2015
Synthetic rope launcher
The rope launcher has been developed with technical drawings and with
the pressure pushing calculations
The air compressor, the piping line and the air distribution data have
been decided.
Now the works are concentrated on the directioning system and the
ropes spools.
We are now going to make the first field test.
Mid-term Review
2/Jul/2015
Synthetic rope launcher
In the following photos it is possible to see the body mass
that will be launched and that will pull the rope.
You can note that it has a triple OR seals to keep the
pressure during the passage through the barrel and a long
tail to keep the pressure into the barrel during the initial
shot.
Another picture shows the automatic opening hook that
will start the shot according to the pressure launch
established by the control system
Mid-term Review
2/Jul/2015
Commercial outcomes
We have been discussing with stakeholders and clients in
the harvesting sector and they foresee some improvement
in their productivity level with slope new technologies
developed within our project not only because of an
enhanced productivity level, but also because of a more
lean and smooth supply chain and thanks to what they call
higher safety level for operators.
We are planning to include the new equipment in our
catalogue at the end of the project.
Mid-term Review
2/Jul/2015
Contact info
Diego Graifenberg: graifenberg@gmail.com
Mid-term Review
2/Jul/2015
Project SLOPE
T3.4 – Intelligent processor head
Brussels, July 2th, 2015
Mid term review meeting
2nd July 2015
Overview
• Status: ongoing (20%)
• Length: 17 months (From M9 to M25)
• Involved partners
• Leader: Compolab
• Participants: CNR, BOKU, Greifenberg
• Aim: Add to a commercial processor head grading and marking
capabilities while preserving the existing ones
• Output: D3.04 (due to M25)
Mid term review meeting
2nd July 2015
Hyperspectral imaging system  HI quality index – Described in D4.04
Near infrared imaging system NIR quality index – Described in D4.03
Cutting forces evaluation system  CP quality index – Described in D4.06
Stress wave system  SW quality index – Described in D4.05
RFID labeller
Mid term review meeting
2nd July 2015
Intelligent processor head sub-system
Envisaged sub-system
Main goals
Add to a commercial processor head (ARBRO 1000S) grading and marking
capabilities while preserving the existing ones
Hyperspectral imaging system
Intelligent processor head sub-system
Starting from laboratory tests, most meaningful wavelengths for wood defect
detection will be defined, in order to reduce complexity in on-field analysis
Tree harvesting in mountain areas (extremely harsh working conditions) reduce the
number of suitable sensor
Laboratory test will provide information on most suitable hyperspectral sensors
(photodiodes array 128 elements, line scan camera, micro-spectrometer…)
Laboratory test will provide information on most suitable sensor configuration
(scan/snapshot, correct position, distance from log cross section)
Mid term review meeting
2nd July 2015
Near infrared (NIR) imaging system
Intelligent processor head sub-system
Mid term review meeting
2nd July 2015
NIR sensors will be positioned on a lifting/lowering bar parallel to the chainsaw
bar in a separated carter for protection from dirty, lubricating oil and chipping
Sensors will be selected considering also “robustness” features such as resistance
to vibrations, working temperature range, IP grade protection, acelerations
All the operations related to signal (spectra) pre-processing, analysis, and data
mining will be performed on the industrial PC
Selection and validation of most suitable sensors for installation on the processor
head will be performed at the initial phase of theT4.2
Cutting forces evaluation system
Intelligent processor head sub-system
Mid term review meeting
2nd July 2015
Pressure sensors for continuous
measurements of oil pressure in:
• hydraulic chainsaw motor
• feeding piston
Oil flow meter for continuous
measurements the amount of hydraulic
oil through chainsaw motor
Encoder on chainsaw bar
Cutting forces are related to
Cross-cutting Debranching
Pressure sensors for continuous
measurements of oil pressure in:
• main feed piston
• cutting arms
• holding arms
Load cell for continuous measurements
of exerted forces on the three knives
Acoustic emission will be eventually
integrated with the debranching
system
Stress wave system
Intelligent processor head sub-system
Mid term review meeting
2nd July 2015
Technical meeting in January in San Michele (CNR- IVALSA facilities) for preliminary
studies on stress wave system
Two systems for stress wave test will be studied and designed for a reliable integration
on the harvesting machine
Accelerometers measurement system Laser measurement system
Longitudinal axial modes analysis with the
resonance method
Composed by a tool exerting on the
transversal side of the tree, a mechanical
pulse and a laser triangulation sensor able to
detect and measure the induced free
vibration of the tree
Wave pressure time of flight
measurements in the processed wood
Composed by two accelerometers and a
sensorized hammer that provides
the mechanical stimulus and trigger signal
Stress wave system
Intelligent processor head sub-system
Mid term review meeting
2nd July 2015
Preliminary design for accelerometer measurements system
RFID labeller
Intelligent processor head sub-system
Mid term review meeting
2nd July 2015
RFID tags will be placed on the cross section of each log
RFID tag will be fixed on logs by staple (most reliable system)
RFID tags
In order to simplify the process, each
tag will be placed in a fixed position
Minimum log
diameter (~20 cm)
Log cross
section
System will be placed on a movable
bar and will be composed by:
• cartridge box for RFID tag (50
tag minimum)
• loader
• stapler
• RFID antenna
• RFID reader (placed in a box
on the processor head)
Intelligent processor head design
Sensor distribution
Pressure sensors
Load cells, microphones,
pressure sensors on each
knive
1 axis accelerometer +
3 axis accelerometer
Scan bar: encoder,
NIR camera, camera,
microphones, LEDs
RFID antenna
Pressure sensor
Other sensors:
cameras on the stem
of the head processor
Mid term review meeting
2nd July 2015
Intelligent processor head design
Actuators
RFID positioner
Scan bar actuator:
24V DC brushless with
reduction stage gearbox,
stress wave generator
Stress wave generator,
Actuation system for
accelerometer placement
and removal
Scan bar cleaner
(compressed air)
Mid term review meeting
2nd July 2015
Electronic devices
Electronic devices
CompactDAQ
CRIO-9081: High Performance Integrated System, 8-Slot, LX75, RT
NI 9205: 32-Channel ±10V, 250 kS/s, 16-Bit Analog Input Module
NI 9203: ScrewTerm, +/-20 mA, 16-Bit, 200 kS/s, 8-Ch AI Module
NI 9234: 4 Input, 24-Bit, 51.2 kS/s, SW Selectable IEPE & AC/DC
NI 9421: ScrewTerm, 24V, 100 μs, 8-Ch Sinking DI Module
NI 9375: 16-ch DI, 16-ch DO, DI/DO C Series Module
NI 9472: 8-Ch 24V, 100 us, Sourcing DO Module
NI 9882: 1-Port DeviceNet C Series Module
Industrial PC
Mid term review meeting
2nd July 2015
Solid state memory Serial communication
Wide temperature range Ethernet communication
Heat sink USB ports
Dust protection (IP6X) External touchscreen monitor
Intelligent processor head design
Electronic structure
Sensors Cameras
Head processor
controller
Sensor’s actuators
control
RFID positionerRFID antenna
Communication
Mid term review meeting
2nd July 2015
Electronic devices
Power management
Main energy source
Filtering stage
Voltage conditioning
(buck converters)
Distribution
Uninterruptible
power supply
Voltage provided
by alternator is not suitable for
electronic devices and sensors
Provide correct power supply for:
CompactRio, industrial PC,
sensors, actuators, antenna
Mid term review meeting
2nd July 2015
Conclusion
Mid term review meeting
2nd July 2015
Preliminary studies on main subsystems have been started and the hardware
components have been defined
Laboratory test will led to the final design definition
Next activities
Realization of all designed mechanical parts (completed within M23)
Integration of the designed subsystem on the machine (completed within M24)
Modifications/development of low level software for the integration of the
control of new added subsystem and related high level software (completed
within M24)
Intensive test activities in workshop and on the field (from M24)
Contact info
Gaspare L’Episcopia: gaspare.lepiscopia@compolab.it
Stefano Marrazza: stefano.marrazza@compolab.it
Thank you for your attention
Mid term review meeting
2nd July 2015
Project SLOPE
76
T 3.5 - Intelligent transport truck
Brussels, July 2th, 2015
Overview
• Status: On Going (50%)
• Length: 12 months (M12 to M24)
• Involved Partners
• Leader: ITENE
• Participants: CNR, MHG, BOKU
• Aim: Track trucks and loaded logs and send the information into
the SLOPE system
• Output: Deliverable D3.05 (early development stage, due to
M24)
General Architecture
78
79
 Main development line: Readers in truck
Communication scheme
Communication scheme
80
 Side development line: GPS trucking + manual reading
What is done
81
 Working laboratory protoype system with:
 Hardware deployment (Linux CPU ARM rpi, GPS DONGLE, GPRS
DONGLE, Intermec RFID IF61 reader
 Software deployment: python development platform, Postgress
Database, XML and JSON libraries, BRI communication, SQL
communication
 GPS data acquisition
 RFID data acquisition (with Intermec readers)
 Local storage of data
 User interface for control and monitoring
What is done
82
What is done
83
What is done
84
What is done
85
What is done
86
Next Steps
87
 1. Implement GPRS connexion
 2. Implement connexion with main database (sending /
retrieving info, with MHG)
 3. Implement power source / batteries
 4. Development of encapsulation
 5. Test1: live vehicle tracking
 6. Test2: RF field coverage analysis in truck
Time schedule
88
M13 M14 M15 M16 M17 M18 M19 M20 M21 M22 M23 M24
1 Hardware deployment (Linux CPU ARM rpi, GPS DONGLE, GPR
2 Software deployment: python development platform, Postgre
3 GPS data acquisition
4 RFID data acquisition (with Intermec readers)
5 Local storage of data
6 User interface for control and monitoring
7 Implement GPRS connexion
8 Implement connexion with main database (sending / retriev
9 Implement power source / batteries
10 Development of encapsulation
11 Test1: live vehicle tracking
10 Test2: RF field coverage analysis in truck
Contact info
Juan de Dios Díaz (juan.diaz@itene.com)
Emilio Gonzalez(egonzalez@itene.com)
Thank you for your attention
Task 3.6: data management backup
Objectives
The goals of this task are:
• to develop system for data exchange between hardware in
field and central computer of FIS
• to provide a data backup strategy
Task 3.6: data management backup
Task Leader: CNR
Task Partecipants: Compolab, Greifenberg, Graphitech, Itene, (Treemetrics)
Starting : March 2015
Ending: February 2016
Status: 25%
The partners involvement described in the following slides.
Task 3.6: data management backup
Deliverables
D.3.07 Black-box for backup and data transmission
Prototype: portable and internal powered black box for daily/weekly data back up and for
data transmission in areas without GPRS coverage
Delivery Date: February 2016 (M.25)
 the “black box” solution is a portable storage (SSHD or similar)
 the external storage will be connected with USB (or Wifi) to the
industrial PC hosted by the excavator
 the dedicated GPRS module compatible with PC/CRio will be used for
communication with the central server in a case of the network
coverage
 the additional backup module compatible with PC/CRio will be used to
store the critical data
 the data to be transferred with GPRS will be limited and has to be
clearly defined
Task 3.6: data management backup
detailed concept (new DoW)
Task 3.6: data management backup
data flow
NI CompactRio master
Database
NI CompactRio client
FRID
weight
fuel
???
Data storage
CP
NIR
HI
SW
camera
kinect
 select and purchase optimal hardware (CNR, Graphitech and COMPOLAB)
 integrate the hardware modules with CRio chassis (CNR and COMPOLAB)
 define structures of data (both; to be transmitted via 3G and stored for further
use in FIS (Graphitech + Treemetrics)
 define compression and or coding of the data to be transferred by GPRS (CNR,
Graphitech and COMPOLAB)
 to develop the software for communication of the cable crane and central
computer (Greifenberg, CNR and COMPOLAB)
 to develop the software for field instruments and GPRS communication (CNR
and COMPOLAB)
 to develop software tools for merging the data with FIS (Graphitech)
 to extensively test the solution both in lab and in field (all partners)
Task 3.6: data management backup
work plan (new DoW)
Thank you very much

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Mid-term Review Meeting - WP3

  • 1. Project SLOPE 1 WP 3 – Integration of novel intelligent harvesting systems operating in mountain areas (hardware development)
  • 2. Project SLOPE Mid-term Review 2/Jul/2015 T3.1– Intelligent tree marking and tree felling/hauling WP 3 – Complex Machine System Brussels, July 2th, 2015
  • 3. Overview Mid-term Review 2/Jul/2015 • Status: Completed (95%) • Length: 11 Months (From M6 to M17) • Involved Partners • Leader: [CNR] • Participants: [BOKU, ITENE, TRE, MHG, GRE] • Aim: To develop and test a tree marking system based on RFID technology for the timber supply chain • Output: D.3.01 [M17]; D 3.02 [M17]; , D 3.06 [M25];
  • 4. Mid-term Review 2/Jul/15 Task 3.1 RFID tags deployment
  • 5. Mid-term Review 2/Jul/15 Task 3.1 – RFID UHF tags_1 AIM AT CONSISTENT TAG MODEL OVER THE SYSTEM •7 MODELS OF TAGS WERE TESTED •53 TREES WERE MARKED IN SOVER WITH RFID TAGS •PLASTIC (RESIN) SCREW PRODUCER WAS CONTACTED 1) RFID tag models with hard shell, requiring a screw or rivet for application (tags 1 -4); 2) RFID tag models with soft cover, allowing gluing or stapling (tags 5-7). N. Manufacturer and model 1 Synometrix; SMLM-8200 2 Omni-ID; Exo 600 3 Confidex; Ironside 4 Confidex; Ironside Micro 5 HID; Slimflex 6 Smartrac; Shortdipole 7 Confidex; Pino 1 2 3 4 5 6 7
  • 6. Mid-term Review 2/Jul/15 Task 3.1 – RFID UHF tags_2 Cable crane simulation main challenge for tag reading in forest operations  positive results  positive influence of movement  required a circular antenna  tag on log side not detected N. RFID tag model Maximum range 1 Smartrac Shortdipole 3 m (swing) 2 Lab-ID UH 107/105 4 m (swing) 3 Wintag Flexytag D7040S 1 m 4 Lab-ID UH 423/424 1 m 1 2 3 4
  • 7. Mid-term Review 2/Jul/15 Task 3.1 – RFID tag positioning
  • 8. Mid-term Review 2/Jul/15 Task 3.1 – RFID tag positioning Butt end of the felled tree is the ideal position for the UHF RFID tag providing: - maximum protection - effective automatic reading - simple positioning
  • 9. Mid-term Review 2/Jul/15 Task 3.1 – RFID tag prototype 88 mm 30 mm In the back of the label Insert until hereId: 0000 0000 0000 0001 120 mm 30 mm 24 mm RFID UHF Gen2 Label. Id already written in the chip when purchased Printed Id to visually check Mark to indicate that the label should be introduced between the tree and the bark untis it reaches this line Mark to indicate where to put the staple Datamatrix code to also code the Id90 mm RFID LABEL DESIGN FOR USE IN SLOPE PROJECT
  • 10. Mid-term Review 2/Jul/15 Task 3.1 – equipment selection R1240I – qID ISO 18000-6C/EPC C1G2 8 levels of RF power Read range – up to 1.5 m Bluetooth – USB interface IP54 R1170I – qID mini Read range – up to 0.5 Bluetooth – USB interface IP54 Handheld RFID UHF tag reader
  • 11. Mid-term Review 2/Jul/15 T 3.1 Intelligent felling-hauling Galaxy Tab Active Large interface (8’’, LCD) 10 hours operating capacity 16GB memory Android 4.4 Bluetooth – micro USB interface Antishock - IP67 Garmin GLO Large interface (8’’, LCD) Support WAAS/EGNOS 12 hours operating capacity GPS/GLONASS Accuracy 3 m Bluetooth
  • 12. Mid-term Review 2/Jul/15 Task 3.1 – Intelligent tree marking Layout of the UHF RFID reader/programmer set: 1) RFID tag reader; 2) GPS receiver connected via Bluetooth 3) Tablet; 4) Cartridge of UHF RFID tags shielded; 5) Stapler; 6) Tree marking axe/stamp - USB battery charger Common equipment - Forest spray - axe-stamp - calliper-tape - vertex
  • 13. Mid-term Review 2/Jul/15 T 3.1 Syncronization reader-database The interface with the operator allows to locate the position on the map (and selected plots), identify single trees and the related data, and link RFID to the database. Forest plot selection. Georeferenced position of the operator. Identification of scanned trees. Visualization of related database. Update of the database with further data and with the ID of the RFID tag applied
  • 14. Mid-term Review 2/Jul/15 T 3.1 RFID test Portable reader, short range: forester, chainsaw operator Portable reader, medium range: forester, processor Fixed reader, long range: cable yarder, truck, sawmill VARIABLE Values Tag models 1 - Smartrac Shortdipole Monza 5 2 - Lab-ID UH 107 Reader models CAEN R1170I qID mini reader CAEN R1240I qID Wantennax005 + ION reader Reading distance (a) - 0, 10, 30 cm for manual device; - 30, 100, 200, 300, 400 cm for fixed reader Reading angle (α) 0 °, 30°, 45°, 180° (through the wood) Moisture content Fresh vs dry wood Near field of material Free space, bark (related to tag position), wood (related to reading angle 180°) Tag position Radial, parallel (over or under bark )
  • 15. Mid-term Review 2/Jul/15 T 3.1 Survival test Site 1 Site 2 Site 3 Area Firenzuola (Firenze) Montepiano (Prato) Firenzuola (Firenze) Altitude above sea level (m) 953 843 1079 Average slope (%) 35-45 30-40 40-50 Average mainline height (m) 12 6-8 14 Direction of extraction uphill uphill downhill Average extraction distance (m) 185 235 215 Average concentration length (m) 12.3 15.4 12.6 Average log/tree diameter (cm) 41 37 42 Hauling tests in 3 conifer-dominated stands, handling test in Site 1
  • 16. Mid-term Review 2/Jul/15 T 3.1 Survival test Hauling Handling Marked trees/logs 153 86 Lost/destroyed 5 0 Verified (e/v) 142 63 Verified (v) 6 16 Not verified 0 8 Dirt would limit visual systems (QR, barcodes)
  • 17. Mid-term Review 2/Jul/15 T 3.1 overview •D 3.01) Portable RFID tag reader/programmer: Expected M17, delivered M17 •D 3.02) RFID tag test: Expected M17, partial delivered M18 System will be tested week 31, deliverable finalized week 32 Further outputs: Oral presentation at FORMEC 2015 conference; scientific paper planned •D 3.06) RFID tag survival test along the supply chain: Expected M 25, draft ready M 18 Further outputs: Oral presentation at FORMEC 2015; scientific paper submitted to international journal
  • 18. Mid-term Review 2/Jul/15 Contact info Gianni Picchi: picchi@ivalsa.cnr.it Thank you for your attention
  • 19. Project SLOPE T3.2 – Processor head selection, purchase and re-engineering of the SLOPE system components Brussels, July 2th, 2015 Mid term review meeting 2nd July 2015
  • 20. Overview • Status: ongoing (75%) • Length: 12 months (From M6 to M17) • Involved partners • Leader: Compolab • Participants: CNR, BOKU, Greifenberg • Aim: Analysis and definition of processor head main features for SLOPE project tasks fulfilment; selection of a suitable processor h ead; purchase of the selected processor head; assembling of processor head on excavator; reverse engineering of processor head • Output: D3.08 (submitted), D3.09 (due to M19) Mid term review meeting 2nd July 2015
  • 21. Performed activities Mid term review meeting 2nd July 2015 Activities conducted so far have been mainly related to: Analysis and definition of processor head main features Selection of a suitable processor head Purchase of the selected processor head Assembling of processor head on excavator Results of these activities are described and reported in D3.08
  • 22. Performed activities Required main and additional features Crosscutting capacity Debranching capacity Requested prime mover Diameter and length measurement Access to technical documents min. 40 cm min. 35 cm max. 10 ÷ 12 ton mechanical drawings hydraulic system schematic electrical system schematic hardware and control software Mid term review meeting 2nd July 2015
  • 23. Performed activities Processor head technology Roller processor Stroke processor • Faster • Reliable • Length measurement • Heavy weight • High request of power • Big prime mover • More expensive • Slower • Simple structure • Length measurement • Light weight • Low request of power • Small prime mover • Less expensive Mid term review meeting 2nd July 2015
  • 24. Performed activities Offer requests Offer requests have been sent to the following manufacturer • Lako • Logset • Silvatec • Konrad • Keto • Log Max • Tapio • Arbro Simple structures, low request of power and necessity of smaller prime mover, suggest stroke processor as more suitable for SLOPE purposes. Furthermore it looks easier to extract branch parameter, working on variation of pressure on the stroke hydraulic cylinder Mid term review meeting 2nd July 2015
  • 25. Performed activities Selected model Features ARBRO 1000S Weight [kg] 500 Maximum opening of delimbing knives [mm] 450 Number of delimbing knives 4 (3 + 1 fixed) Feed force [kN] 35 Oil flow request [l/min] 80 ÷ 120 Nominal oil pressure [bar] 180 Delimbing speed [m/s] 0,3 ÷ 0,5 Prime mover weight [ton] 8 ÷ 12 Stroke [mm] 660 Mid term review meeting 2nd July 2015
  • 26. Performed activities Processor head purchase Mid term review meeting 2nd July 2015 Selected processor head ARBRO 1000S has been purchased by Greifenberg on 2nd April 2015
  • 27. Performed activities Assembling on excavator Liebherr 310 B Mid term review meeting 2nd July 2015 Feature ARBRO 1000S requirements Liebherr 310 B Prime mover weight [ton] 8 ÷ 12 13.8 Oil flow request [l/min] 80 ÷ 120 100 ÷ 120 Nominal oil pressure [bar] 180 185 Power [kW] 58 Dimension [m] 8.45 x 2.5 x 2.965 Maximum horizontal workspace [m] 7.9 Selected processor head ARBRO 1000S has been purchased by Greifenberg
  • 28. Performed activities Assembling on excavator Liebherr 310 B Mid term review meeting 2nd July 2015 • mechanical connection link between excavator and processor head rotator • Plexiglas barrier for operator protection • hydraulic piping between excavator and processor head • integration of a supplementary pipe in order to avoid the pressure on the head exhaust • exclusion of pivot circuit of the excavator boom for visibility and stability improvement • integration of a supplementary valve for feeding circuit activation at every start up • exclusion of bucket valves activation • electrical connections for processor head power supply • wiring from the boom and the cabin • positioning of processor head display tilt control on the instrument panel • connections of electrical controls on the excavator joysticks • training of Compolab technicians • delivery of the whole machine to Compolab facilities
  • 29. Performed activities Assembling on excavator Liebherr 310 B Mid term review meeting 2nd July 2015
  • 30. Ongoing activities Mechanical 3D modelling Reconstruction of a 3D model of the whole processor head and related parts of prime mover Mid term review meeting 2nd July 2015 KONICA MINOLTA Range7 FARO Focus3D 120
  • 31. Ongoing activities Mechanical 3D modelling Mid term review meeting 2nd July 2015 References for reconstruction KONICA MINOLTA Range7 FARO Focus3D 120
  • 32. Ongoing activities Mechanical 3D modelling Mid term review meeting 2nd July 2015
  • 33. Ongoing activities Mechanical 3D modelling Mid term review meeting 2nd July 2015
  • 34. Ongoing activities Hydraulic systems Reverse engineering of the hydraulic systems Design of the novel hydraulic sub-circuits for auxiliary hydraulic actuators (addition of pressure and flow sensors) Mid term review meeting 2nd July 2015 Electronic system Reverse engineering of the electronic systems Electronic design of novel sub-circuits for: • auxiliary DC actuators • pressure sensors • encoder • accelerometers • electric power supply • acoustic sensors • load cells • cameras
  • 35. Conclusion Mid term review meeting 2nd July 2015 Following an analysis of SLOPE requirements and a market survey on processor head brand and typology, a suitable harvester has been selected and purchased: ARBRO 1000S Completed activities Ongoing activities Reverse engineering for: mechanical 3D model (already started – 50%) electronic circuits (already started – 70%) hydraulic circuits (already started – 70%) D3.08 Assembling of ARBRO 1000S on Liebherr 310 B excavator D3.09
  • 36. Contact info Gaspare L’Episcopia: gaspare.lepiscopia@compolab.it Stefano Marrazza: stefano.marrazza@compolab.it Thank you for your attention Mid term review meeting 2nd July 2015
  • 37. Project SLOPE T3.3– intelligent cable crane Brussels, July 2th, 2015 Mid-term Review 2/Jul/2015
  • 38. Overview Mid-term Review 2/Jul/2015 • Status: 35 % • Length: 17 months From M 6 to M 23 • Involved Partners • Leader: GRE • Participants: CNR BOKU • Aim: the aim of the WP is to set up the machines and tools required to create an intelligent interaction among all the operators involved in forest harvesting steep terrain. In particular in this task we focus on the self-propelled TECNO Carriage, on chokers and a synthetic rope launcher. An intelligent cable harvesting system. • Output: D3.03
  • 39. Work status Task 3.1 CNR Task 3.2 COMPOLAB Task 3.3 GRE Task 3.4 COMPOLAB Task 3.5 ITENE Task 3.6 CNR Mid-term Review 2/Jul/2015 Mid-term Review 2/Jul/2015
  • 40. I will briefly detail the three parts of the task Mid-term Review 2/Jul/2015
  • 41. TECNO TECNO SLOPE SELF-PROPELLED CARRIAGE IS READY Mid-term Review 2/Jul/2015
  • 42. TECNO All the mechanical parts are finished and now it is stored in our facilities Mid-term Review 2/Jul/2015
  • 43. Tecno work status The only missing part is the electric box and the wire connecting system Mid-term Review 2/Jul/2015
  • 44. We will update the software with the sensors in the next months to proceed with the deliverable to be submitted in Month 23. What we will be doing till M23 Mid-term Review 2/Jul/2015
  • 45. Chockers work status The chockers are being designed and manufactured tailored for the Slope Project. The designing features follow the latest functioning systems on the market. We have been improving the working system also with the double control system. These chockers, called «GS 14» Greifenberg Slope 2014, are completely newly designed on the electronic and also on the mechanical side They can work manually and also by the carriage plc and they do not need the operator to open them Mid-term Review 2/Jul/2015
  • 46. Chockers work status When the carriage is at the unloading point along the line, the lowering of the weight starts and when the logs are on the ground, the system opens letting the hook/grapple free Mid-term Review 2/Jul/2015
  • 47. Chockers work status Components are being assembled thus creating a circuit specifically designed for the project Mid-term Review 2/Jul/2015
  • 48. Chockers work status Transmitters have a relevant antenna allowing the best performance and the receiver has an antenna inside the chocker. Rechargeable batteries are located in a safe and easy to use way and we have prepared an external link protected by a screw tap for the working operations to avoid the disassembly Mid-term Review 2/Jul/2015
  • 49. Currently, our technicians are working to test the functionality in laboratory. When we have finished the in door testing we will give the chockers to two forestry enterprises, harvesting ones, to be used in real working conditions. It is also important to highlight the fact that to work together with the TECNO SLOPE a new transmitter unit will be connected to the main PLC . What we will be doing next Mid-term Review 2/Jul/2015
  • 50. Synthetic rope launcher The rope launcher has been developed with technical drawings and with the pressure pushing calculations The air compressor, the piping line and the air distribution data have been decided. Now the works are concentrated on the directioning system and the ropes spools. We are now going to make the first field test. Mid-term Review 2/Jul/2015
  • 51. Synthetic rope launcher In the following photos it is possible to see the body mass that will be launched and that will pull the rope. You can note that it has a triple OR seals to keep the pressure during the passage through the barrel and a long tail to keep the pressure into the barrel during the initial shot. Another picture shows the automatic opening hook that will start the shot according to the pressure launch established by the control system Mid-term Review 2/Jul/2015
  • 52. Commercial outcomes We have been discussing with stakeholders and clients in the harvesting sector and they foresee some improvement in their productivity level with slope new technologies developed within our project not only because of an enhanced productivity level, but also because of a more lean and smooth supply chain and thanks to what they call higher safety level for operators. We are planning to include the new equipment in our catalogue at the end of the project. Mid-term Review 2/Jul/2015
  • 53. Contact info Diego Graifenberg: graifenberg@gmail.com Mid-term Review 2/Jul/2015
  • 54. Project SLOPE T3.4 – Intelligent processor head Brussels, July 2th, 2015 Mid term review meeting 2nd July 2015
  • 55. Overview • Status: ongoing (20%) • Length: 17 months (From M9 to M25) • Involved partners • Leader: Compolab • Participants: CNR, BOKU, Greifenberg • Aim: Add to a commercial processor head grading and marking capabilities while preserving the existing ones • Output: D3.04 (due to M25) Mid term review meeting 2nd July 2015
  • 56. Hyperspectral imaging system  HI quality index – Described in D4.04 Near infrared imaging system NIR quality index – Described in D4.03 Cutting forces evaluation system  CP quality index – Described in D4.06 Stress wave system  SW quality index – Described in D4.05 RFID labeller Mid term review meeting 2nd July 2015 Intelligent processor head sub-system Envisaged sub-system Main goals Add to a commercial processor head (ARBRO 1000S) grading and marking capabilities while preserving the existing ones
  • 57. Hyperspectral imaging system Intelligent processor head sub-system Starting from laboratory tests, most meaningful wavelengths for wood defect detection will be defined, in order to reduce complexity in on-field analysis Tree harvesting in mountain areas (extremely harsh working conditions) reduce the number of suitable sensor Laboratory test will provide information on most suitable hyperspectral sensors (photodiodes array 128 elements, line scan camera, micro-spectrometer…) Laboratory test will provide information on most suitable sensor configuration (scan/snapshot, correct position, distance from log cross section) Mid term review meeting 2nd July 2015
  • 58. Near infrared (NIR) imaging system Intelligent processor head sub-system Mid term review meeting 2nd July 2015 NIR sensors will be positioned on a lifting/lowering bar parallel to the chainsaw bar in a separated carter for protection from dirty, lubricating oil and chipping Sensors will be selected considering also “robustness” features such as resistance to vibrations, working temperature range, IP grade protection, acelerations All the operations related to signal (spectra) pre-processing, analysis, and data mining will be performed on the industrial PC Selection and validation of most suitable sensors for installation on the processor head will be performed at the initial phase of theT4.2
  • 59. Cutting forces evaluation system Intelligent processor head sub-system Mid term review meeting 2nd July 2015 Pressure sensors for continuous measurements of oil pressure in: • hydraulic chainsaw motor • feeding piston Oil flow meter for continuous measurements the amount of hydraulic oil through chainsaw motor Encoder on chainsaw bar Cutting forces are related to Cross-cutting Debranching Pressure sensors for continuous measurements of oil pressure in: • main feed piston • cutting arms • holding arms Load cell for continuous measurements of exerted forces on the three knives Acoustic emission will be eventually integrated with the debranching system
  • 60. Stress wave system Intelligent processor head sub-system Mid term review meeting 2nd July 2015 Technical meeting in January in San Michele (CNR- IVALSA facilities) for preliminary studies on stress wave system Two systems for stress wave test will be studied and designed for a reliable integration on the harvesting machine Accelerometers measurement system Laser measurement system Longitudinal axial modes analysis with the resonance method Composed by a tool exerting on the transversal side of the tree, a mechanical pulse and a laser triangulation sensor able to detect and measure the induced free vibration of the tree Wave pressure time of flight measurements in the processed wood Composed by two accelerometers and a sensorized hammer that provides the mechanical stimulus and trigger signal
  • 61. Stress wave system Intelligent processor head sub-system Mid term review meeting 2nd July 2015 Preliminary design for accelerometer measurements system
  • 62. RFID labeller Intelligent processor head sub-system Mid term review meeting 2nd July 2015 RFID tags will be placed on the cross section of each log RFID tag will be fixed on logs by staple (most reliable system) RFID tags In order to simplify the process, each tag will be placed in a fixed position Minimum log diameter (~20 cm) Log cross section System will be placed on a movable bar and will be composed by: • cartridge box for RFID tag (50 tag minimum) • loader • stapler • RFID antenna • RFID reader (placed in a box on the processor head)
  • 63. Intelligent processor head design Sensor distribution Pressure sensors Load cells, microphones, pressure sensors on each knive 1 axis accelerometer + 3 axis accelerometer Scan bar: encoder, NIR camera, camera, microphones, LEDs RFID antenna Pressure sensor Other sensors: cameras on the stem of the head processor Mid term review meeting 2nd July 2015
  • 64. Intelligent processor head design Actuators RFID positioner Scan bar actuator: 24V DC brushless with reduction stage gearbox, stress wave generator Stress wave generator, Actuation system for accelerometer placement and removal Scan bar cleaner (compressed air) Mid term review meeting 2nd July 2015
  • 65. Electronic devices Electronic devices CompactDAQ CRIO-9081: High Performance Integrated System, 8-Slot, LX75, RT NI 9205: 32-Channel ±10V, 250 kS/s, 16-Bit Analog Input Module NI 9203: ScrewTerm, +/-20 mA, 16-Bit, 200 kS/s, 8-Ch AI Module NI 9234: 4 Input, 24-Bit, 51.2 kS/s, SW Selectable IEPE & AC/DC NI 9421: ScrewTerm, 24V, 100 μs, 8-Ch Sinking DI Module NI 9375: 16-ch DI, 16-ch DO, DI/DO C Series Module NI 9472: 8-Ch 24V, 100 us, Sourcing DO Module NI 9882: 1-Port DeviceNet C Series Module Industrial PC Mid term review meeting 2nd July 2015 Solid state memory Serial communication Wide temperature range Ethernet communication Heat sink USB ports Dust protection (IP6X) External touchscreen monitor
  • 66. Intelligent processor head design Electronic structure Sensors Cameras Head processor controller Sensor’s actuators control RFID positionerRFID antenna Communication Mid term review meeting 2nd July 2015
  • 67. Electronic devices Power management Main energy source Filtering stage Voltage conditioning (buck converters) Distribution Uninterruptible power supply Voltage provided by alternator is not suitable for electronic devices and sensors Provide correct power supply for: CompactRio, industrial PC, sensors, actuators, antenna Mid term review meeting 2nd July 2015
  • 68. Conclusion Mid term review meeting 2nd July 2015 Preliminary studies on main subsystems have been started and the hardware components have been defined Laboratory test will led to the final design definition Next activities Realization of all designed mechanical parts (completed within M23) Integration of the designed subsystem on the machine (completed within M24) Modifications/development of low level software for the integration of the control of new added subsystem and related high level software (completed within M24) Intensive test activities in workshop and on the field (from M24)
  • 69. Contact info Gaspare L’Episcopia: gaspare.lepiscopia@compolab.it Stefano Marrazza: stefano.marrazza@compolab.it Thank you for your attention Mid term review meeting 2nd July 2015
  • 70. Project SLOPE 76 T 3.5 - Intelligent transport truck Brussels, July 2th, 2015
  • 71. Overview • Status: On Going (50%) • Length: 12 months (M12 to M24) • Involved Partners • Leader: ITENE • Participants: CNR, MHG, BOKU • Aim: Track trucks and loaded logs and send the information into the SLOPE system • Output: Deliverable D3.05 (early development stage, due to M24)
  • 73. 79  Main development line: Readers in truck Communication scheme
  • 74. Communication scheme 80  Side development line: GPS trucking + manual reading
  • 75. What is done 81  Working laboratory protoype system with:  Hardware deployment (Linux CPU ARM rpi, GPS DONGLE, GPRS DONGLE, Intermec RFID IF61 reader  Software deployment: python development platform, Postgress Database, XML and JSON libraries, BRI communication, SQL communication  GPS data acquisition  RFID data acquisition (with Intermec readers)  Local storage of data  User interface for control and monitoring
  • 81. Next Steps 87  1. Implement GPRS connexion  2. Implement connexion with main database (sending / retrieving info, with MHG)  3. Implement power source / batteries  4. Development of encapsulation  5. Test1: live vehicle tracking  6. Test2: RF field coverage analysis in truck
  • 82. Time schedule 88 M13 M14 M15 M16 M17 M18 M19 M20 M21 M22 M23 M24 1 Hardware deployment (Linux CPU ARM rpi, GPS DONGLE, GPR 2 Software deployment: python development platform, Postgre 3 GPS data acquisition 4 RFID data acquisition (with Intermec readers) 5 Local storage of data 6 User interface for control and monitoring 7 Implement GPRS connexion 8 Implement connexion with main database (sending / retriev 9 Implement power source / batteries 10 Development of encapsulation 11 Test1: live vehicle tracking 10 Test2: RF field coverage analysis in truck
  • 83. Contact info Juan de Dios Díaz (juan.diaz@itene.com) Emilio Gonzalez(egonzalez@itene.com) Thank you for your attention
  • 84. Task 3.6: data management backup Objectives The goals of this task are: • to develop system for data exchange between hardware in field and central computer of FIS • to provide a data backup strategy
  • 85. Task 3.6: data management backup Task Leader: CNR Task Partecipants: Compolab, Greifenberg, Graphitech, Itene, (Treemetrics) Starting : March 2015 Ending: February 2016 Status: 25% The partners involvement described in the following slides.
  • 86. Task 3.6: data management backup Deliverables D.3.07 Black-box for backup and data transmission Prototype: portable and internal powered black box for daily/weekly data back up and for data transmission in areas without GPRS coverage Delivery Date: February 2016 (M.25)
  • 87.  the “black box” solution is a portable storage (SSHD or similar)  the external storage will be connected with USB (or Wifi) to the industrial PC hosted by the excavator  the dedicated GPRS module compatible with PC/CRio will be used for communication with the central server in a case of the network coverage  the additional backup module compatible with PC/CRio will be used to store the critical data  the data to be transferred with GPRS will be limited and has to be clearly defined Task 3.6: data management backup detailed concept (new DoW)
  • 88. Task 3.6: data management backup data flow NI CompactRio master Database NI CompactRio client FRID weight fuel ??? Data storage CP NIR HI SW camera kinect
  • 89.  select and purchase optimal hardware (CNR, Graphitech and COMPOLAB)  integrate the hardware modules with CRio chassis (CNR and COMPOLAB)  define structures of data (both; to be transmitted via 3G and stored for further use in FIS (Graphitech + Treemetrics)  define compression and or coding of the data to be transferred by GPRS (CNR, Graphitech and COMPOLAB)  to develop the software for communication of the cable crane and central computer (Greifenberg, CNR and COMPOLAB)  to develop the software for field instruments and GPRS communication (CNR and COMPOLAB)  to develop software tools for merging the data with FIS (Graphitech)  to extensively test the solution both in lab and in field (all partners) Task 3.6: data management backup work plan (new DoW)