The document provides guidelines for students undergoing industrial training, including maintaining a daily diary, writing department reports, and preparing a comprehensive training report. It outlines the objectives of industrial training such as exposing students to industrial environments and applying engineering knowledge. Students are instructed to record observations, drawings, and details in their daily diary and department reports. They are also advised on discipline, conduct, report formatting, and evaluating their training experience through a seminar presentation and industry evaluation.
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Tips for Effective Industrial Training
1. When you are in a training programme, please remember:-
T : To be in time on your seat
R : Remain attentive all thetime
A : Actively Participate
I : Interact for Clarity
N : Note points difficult to memorise
I : Improve listening habit
N : Never neglect theprogramme
G : Gain as much as you can
DEPARTMENT OF MECHANICAL SANDWICH ENGINEERING
VISHWABHARATI ACADEMY’S COLLEGE OF
ENGINEERING,AHMEDNAGAR
INDUSTRIAL TRAINING/INTERNSHIP
DAILY DIARY
2. Industrial Training Daily Diary
VISHWABHARTI ACADEMY’S COLLEGE OF ENGINEERING,
AHMEDNAGAR.
Name of student : Mhase Hrishikesh Mahesh
Father’s Name & Address : Mhase Mahesh Marutrao. Ahmednagar.
Tel. No. 8669579939
Regn. No. : 72169966K
Branch : Mechanical Sandwich Engineering
Period of training : From December 2021 To May 2022
Name of organization/industry : Dura Auto Systems India Pvt. Ltd.
With address : Kharabwadi, Chakan Tal. Khed Dist. Pune
Name & designation of Officer-in-charge : Mr. Chintan Gohel
: Production Supervisor
: Phone No. 9146188554 (O) (R)
Name of Co-ord. (College Staff) : Prof. Badadhe R.B.
i
Photograph duly
attested by Co-
ord. (MECH. SW
ENGINEERING
DEPARTMENT)
3. CONTENTS
S.No. Particulars Page Nos./Annexures
1. Guidelines for industrial training 1-8
2. Daily Report Writing Sheets 09-16
3. Report on Shop/Section/Department Writing Sheet 17-18
4. Format of Industrial Training Report Annexure ‘A’
5. Attendance Sheet Annexure ‘C’
6. Training Evaluation Report Annexure ‘B’
Instructions for Writing Daily Diary Report of Shop/Section/Department
• Write the daily diary/report carefully and legibly. For Report on dept./section/shop additional
sheets may be used, if more space is required.
• For diagrams, illustrations and sketches use graph sheets.
• Get the daily diary signed by the officer-in-charge of section/dept./shop after every two weeks.
Also get the report on shop/dept./section signed by him.
• Those who are taking training at faraway places and department is monitoring their training should
send the Photostat copy of the ‘Daily Report’ after every two weeks to the Training & Placement
officer of Institute by name duly signed by officer in charge of training inIndustry.
• Write down a report on the dept./shop/section whenever you shift to the other section/shop/Dept.
This report shall be useful to you in writing the trainingreport.
• Wear the uniform (knee length Grey coat) or as prescribed by theindustry.
• For details, go through the guidelines for industrial training issued by the Department of Mechanical
Sandwich Engineering,VACOE,A’NAGAR.
• Get the evaluation done in time by the industry & request them to dispatch the evaluation report to
Department of Mechanical Sandwich Engineering,VACOE,A’NAGAR.
• Every student has to write a training report individually, which may be neatly typed and is to be
submitted in the concerned department at Department of Mechanical Sandwich Engineering
Engineering,VACOE,A’NAGAR along with the attendance record after the completion of the
training.
ii
4. 1
GUIDELINES FOR INDUSTRIAL TRAINING
1. ABOUT THE INSTITUTE (VACOE, A’NAGAR)
Vishwabharati Academy’s College of Engineering and Polytechnic (VACOEP) is a well-
known premier institution established in 2007 by a group of dedicated and visionary educationists.
The institute is place on a hill top overlooking the picturesque view of the valley around and about
6 km away from the city center having 21.5 landscape areas. The colleges offers Undergraduate
Programs in Civil Engineering, Mechanical Engineering, Mechanical Sandwich Engineering and
Computer Engineering. The Postgraduate Programs offered by college include Mechanical and
Computer Engineering.
The Polytechnic run by VACOEP Ahmednagar offers courses in Civil, Mechanical and
Electrical Engineering. VACOEP offers the best quality and industry based Technical Education
to its students. The students are not only trained academically but their aptitude, soft skills,
communication skills and total personality development is worked upon. As a result, they can face
the challenges in the industry with great ease. During the final year itself the students are absorbed
in reputed companies through our Campus Placement Cell.
2. NEED OF INDUSTRIAL TRAINING
In the present scenario, manufacturing is approaching to become more flexible, agile and
efficient under the changing environment of global competition, increased product variety, high
renewal rate of product and shorter product life cycle in technology. New materials and their
advanced processing are evolving. Product quality and maintainability are the key issues to be
addressed on priority. The pace of development in the manufacturing world, process/IT industries
is very fast. In order to cope with manufacturing competitiveness and to take leadership in
manufacturing and R & D, the exposure to the new technologies is essential for the young
engineering professionals who have to face these challenges and carry the technologies forward.
5. 2
Industrial Training refers to work experience that is relevant to professional development
prior to graduation. At VACOE,A’NAGAR Industrial Training of eight to twelve weeks is
provided during the semester breaks before the beginning of pre-final year. Industrial Training is
an essential component in the development of the practical and professional skills required for an
Engineer and an aid to prospective employment. Many employers regard this period as a chance
to vet new employees for future employment. Whilst difficult, it is desirable to obtain experience
in a range of activities or practices followed in modern industry. It should also be noted that
developing an awareness of general workplace behavior and interpersonal skills are important
objectives of the Industrial Training experience.
Industrial Training Objectives:
• To expose engineering students to
simulated in the classroom.
the industrial environments, which cannot be
• To apply the engineering knowledge in real industrial situations.
• To use the experience gained from the ‘Industrial Training’ in discussions held in the
lecture rooms.
• To gain experience in writing reports in engineering works/projects.
• To expose students to the engineer’s responsibilities andethics.
• To expose the students to future employers.
• Familiarize with various materials, processes, products and their applications alongwith
relevant aspects of quality control and shop floor management.
• Understand the psychology of the workers and their habits, attitudes and approachto
problem solving.
• Get exposed to the current technological developments relevant to the subject areato
which the training pertains.
• Understand the social, economic and administrative considerations that influencethe
working environment of industrial organizations.
3. INDUSTRIAL TRAINING REPORTS
i) Daily Training Dairy & Departmental Report.
ii) Industrial Training Report
DAILY TRAINING DAIRY
The main purpose of writing daily training diary is to cultivate the habit of documenting and to
encourage the students to search for details. It develops the students’ own thought process and
reasoning abilities. The students should record in the daily training diary the day to day account of
the observations, impressions and information gathered. It should contain the sketches & drawings
7. 4
The daily training diary should be got signed after every two weeks from the supervisor/in
charge of the section in which the student has been working (See Annexure-A). The diary should
also be produced to the Staff Coordinator (VACOE) visiting the industry from time to time and
got ratified on the day of his visit.
Daily training diary and Industrial Training Report should be submitted by the
students along with attendance record and evaluation sheet (industrial marks awarded by
industry) to the Department of Mechanical Sandwich Engineering, VACOE, A’NAGAR
immediately after the completion of the training. The daily training dairy will be evaluated on
the basis of the following criteria:
• Regularity in maintenance of the diary.
• Adequacy & quality of information recorded.
• Drawings, sketches and data recorded.
• Thought process and recording techniques used.
DEPARTMENTAL REPORT
When the training of the student in a particular department/section/shop of an industry is
completed, he should write departmental report in the daily diary. Report should include
description of the department/Section/Shop, the processes and procedures followed in it. Individual
items of equipment, special attachment, indigenously adopted tools should be described. Personnel
& any other human resource features should be highlighted. Drawings, sketches, specification of
equipment, used, should be given wherever essential. The report should also contain entire studies
& discussions carried out by the students in addition to what he/she has observed during his/her
day-to-day work. The departmental report should be signed by the student and also by his officer-
in-charge of that department/section/shop.
INDUSTRIAL TRAINING REPORT
A student should learn about equipment, machines, processes and other industrial practices in
industry. After collecting the information, he should prepare a comprehensive training report after
completion of his training period to indicate what he has observed and learnt in the training period.
The students may contact his COLLEGE GUIDE /industrial guide(s) for assigning him special
topics and problems and prepare the training report on the assigned topics. The last week of the
training should be utilized for the purposes of writing this report, originality & method of
presentation is very important for writing training report. Daily training diary and departmental
reports will also help to a great extent in writing the industrial report since much of
8. 5
the information has already been incorporated by the student into the daily training diary. The
training report should be signed by the manager/in charge of the organization and COLLEGE
GUIDE. The training report will be evaluated on the basis of following criteria.
I. Originality
II. Very adequate and purposeful write-up.
III. Organization, drawings, sketches, format, style, language etc.
IV. Variety and relevance of learning experience.
V. Practical applications and their co-relation with basic theory and concepts taught in the
course.
4. EVALUATION
The industrial training of the students will be evaluated in two stages:
A) Evaluation by Industry
B) Evaluation through seminar presentation/viva-voce at the Institute.
EVALUATION BY INDUSTRY
Industry will evaluate the students based on the Punctuality, Maintenance of Daily Diary and skill
test.
EVALUATION THROUGH SEMINAR PRESENTATION
The students will present his report though seminar, which will be held by an expert committee
constituted by the concerned department as per norms of the institute. The evaluation through
seminar presentation will be based on the following criteria.
a) Quality of material presented.
b) Proper planning for presentation.
c) Effectiveness of presentation.
d) Depth of knowledge and skills.
e) Attendance record, daily diary, departmental reports shall also be analyzed along with the
Training Report.
f) Seminar presentation will have advantage of sharing knowledge & experience amongst
students & teachers and building communication skills and confidence in students.
5. DISCIPLINE, CONDUCT AND GENERAL DIRECTIONS
a) The industrial organization where you have been placed for training has been very kind to
provide you this facility. If you show sufficient interest and make efforts to learn, you can be
9. 6
Sure of help and guidance from them. Every industry has its own organizational system developed
over the year. Discipline and punctuality form the bedrock of the organizational system. Do not
try to seek concessions from the normal practices. Expected to be followed & do your best to adapt
yourself to the system prevailing in the concerned industry.
b) You must observe the working hours of the organization where you are placed, for industrial
contact and will be entitled during this period only to such holidays as are admissible in the
concerned organization.
c) Your behavior under all circumstances should be that of a responsible person and your conduct
should be exemplary.
d) You should respect the rank and file in the organization and wherever necessary you should
learn skills even from the workers.
e) You should report punctually to the concerned organization on the specified joining date.
f) In case you have any difficulty regarding your training, you may approach the officer in- charge
of your training program in industry/Coordinator (T&P) of this institute with whom you are
attached. But note that it is favor.
g) At places where you are asked only to observe things, you should show a high degree of interest
and keenness so that you may be invited to do the job with your own hands. If this is not be possible,
you should observe the most important and significant things and study them in great details.
h) On joining the industry, an indemnity bond may invariably be filled in if required by the
organization.
i) You should take with yourself relevant reading material in the form of reference and textbooks.
j) During industrial training, the safety is your own responsibility as certain the safety rules of
industrial concern and follow the same strictly. The institute and the industry shall not be liable for
any kind of unfortunate incident.
k) Maintain a diary to write daily training report. It should be shown to the supervisor/ COLLEGE
GUIDE on their visit. This daily report will help you to write “Training report” at the end of training
period.
l) Mark your daily attendance in the prescribed Performa. See Annexure-D.
Before, leaving the organization, find out that your Evaluation/Grading report has been sent by the
organization in time to the Training & Placement Department of this institute. You may over
10. 7
stay for a day or two, if necessary, to ensure that your evaluation report has been dispatched to
your Coordinator. “Training Evaluation Report” is attached at Annexure-C. It should be handed
over to your Coordinator (T&P), in case the same has not been dispatched by the organization.
Make you own arrangements for lodging & boarding during industrial training.
m) Do not forget to write training report in a systematic manner. It should be comprehensive and
cover all the points mentioned in ‘Guidelines for Industrial Training”. The report should be written
with the help of your officer-in-charge/Co-ord. cum counselor (T&P) and after thorough
discussion with the staff responsible for your training in different shops in the organization. You
should be regular in writing your Daily Diary.
n) Three copies of industrial training report should be prepared in the usual format. One copy
should be submitted to the organization if required, second in the institute to the concerned Head
of the Department along with daily training diary, keep the third copy for you.
6. GUIDELINES FOR REPORT PREPARATION
During industrial training, students should acquaint themselves with the following aspects:
General information regarding Industry
a) Type of organization/industry.
b) Organizational structure of theorganization/industry.
c) Products manufactured/services rendered (give detailed specifications).
d) Details of technical manpower employed in the organization.
e) A layout diagram of the industry/organization.
f) Functions performed by various departments in the organization and their interrelationship.
g) Investment pattern, sales turnover and profitability etc.
Manufacturing Division.
a) Study the plant and equipment
b) Study the jobs performed
c) Study the processes and machines.
d) Study the job cards and work allotments.
e) Study the tools, jigs and fixtures.
f) Study the materials used, specifications and inspection.
g) Study the time and motion standards.
h) Study the working drawings and their interpretations.
Inspection and Quality Control
11. 8
a) Study the Indian and International standards for the products manufactured in the
organization.
b) Study the quality control methods used in the organization.
c) Study the measuring instruments and their use.
d) Study the quality controlreports.
e) Study the rejection rates and suggestions for improvements.
f) Study the various machines and instruments and their functions.
Research & Development Section
a) Study the preparation of working drawings.
b) Study the prototype development and testing.
c) Study the use of computers in drafting and design work.
d) Study the product life cycle for different products of the industry.
e) Study the linkage of industry with universities and/or national researchlaboratories.
Assembly and Testing
a) Study the procedure for assembly ofequipment/machines.
b) Study the procedure for testing of assembled and sub-assembled products for proper
functioning, reliability and efficiency.
c) Study the assembly and dismantling sequence of components in equipment and machine and
identify the components likely to have wear and tear in the normal running.
d) Study the test reports and analysis for quality production.
e) Study the faults noticed during testing and procedure for their rectification.
f) Study the automation in sub-assembly/assembly.
Stores & Purchase Department
a) Study the purchase and material issue procedures followed in stores
b) Study the procedure for incoming material inspection, storage and record keeping.
d) Study the methods of inventory control and management.
e) Suggest improvement in purchase procedures, material inspection, storage andhandling
and inventory management.
f) Study critically a few purchase orders and the legal provision contained in them.
g) Study the use of computer in inventory control and other operations in the industry.
Repair & Maintenance
a) Study the preventive maintenance schedule and procedures for maintenance of plant,
12. 9
equipment, machinery and structures.
b) Study the break down maintenance taking place in the organization. Try to identifythe
reasons for these breakdowns.
c) Study the procedures to estimate the production loss because of breakdown inplant
equipment, and machinery and suggest ways and means to reduce it.
d) Study the safety measures undertaken in the organization.
e) Study the repair and reconditioning procedures for components and equipments.
f) Study the pollution control management techniques in the industry.
Personal & Administration
a) Study the kind of administration style in the organization.
b) Study the leadership styles in the organization.
c) Study the human relations and motivational aspects in the organization.
d) Study procedures governing accountability and responsibility in theorganization.
e) Study how creativity and innovations are practiced in the organization.
f) Study wage and incentive system.
Additional Information
a) Study the management information system.
b) Study the packaging & warehousing system.
c) Study the sales marketing and after sales services.
d) Study the system of liaison and co-ordination with suppliers, vendors, ancillaries, distributes,
retailers and customers.
e) Study the financial management practices.
Identification of Industrial Problems.
a) Interact with professionals working in various departments to gather informationabout
the problem areas in their departments.
b) Study the plant layout, material handling, qualitycontrol, productivity and other operations
from the point of view of their improvements.
IMPORTANT
Three copies of the Industrial Training Report should be prepared. One copy each should
be submitted with organization and the institute. Keep the third for yourself. Every student
should prepare his/her training report individually even if the training work has been carried
out in groups.
13. 10
DAILY REPORT
DAY &
DATE
REPORT
DAY-1
DATE
20-12-2021
On the first day I was called at Gurukul of the company. There was a
training session arranged. The whole day is of training and we learned
many basic things about the company. At the end of the training session,
we cleared our doubts by discussing it with the respected sir.
DAY-2
DATE
21-12-2021
On second day learnt about safety instructions and PPEs which should get
used at shop floor.
Personal Protective Equipment-
Hand Gloves, Helmet, Ear Plug, Safety Shoes, Hand Sleeves, Face Shield
etc.
DAY-3
DATE
22-12-2021
Today got training about Kaizen Sheet, and how it can be filled.
Kaizen-
Kaizen is a Japanese term meaning "change for the better" or "continuous
improvement.
DAY-4
DATE
23-12-
2021
Learnt about 5S and how they are maintained practically on shop floor.
The 5S are-
• Seiri: To separate needed tools, parts, and instructions from
unneeded materials and to remove the unneeded ones.
• Seiton: To neatly arrange and identify parts and tools for ease of
use.
• Seiso: To conduct a cleanup campaign.
14. 11
• Seiketsu: To conduct seiri, seiton, and seiso daily to maintain a
workplace in perfect condition.
• Shitsuke: To form the habit of always following the first four S’s.
15. 12
DAILY REPORT
DAY &
DATE
REPORT
DAY-5
DATE
24-12-
2021
• Learnt about Horizontal Injection Moulding Machine.
• In horizontal injection molding, the mold opens and closes along a
horizontal axis. Due to this configuration, consistent, correct
injection pressure is required to fill the mold cavities and help
ensure proper packing and cooling. Horizontal molds are typically
built with more cavities than their vertical counterparts, and are thus
able to produce more parts per cycle. In addition — thanks to the
horizontal separation of the mold halves — parts from these molds
naturally fall out of the cavity upon ejection, and do not need to be
manually extracted.
DAY-6
DATE
25-12-
2021
• Learnt about Vertical Injection Moulding Machine.
• In vertical injection molding, the two halves of the mold move
vertically, up and down, to open and close. The injection
mechanism is typically located at the top of the mold. Gravity plays
a large role in filling the mold cavities, along with the injection
pressure. This can help with filling time and consistency.
DAY-7
DATE
26-12-
2021
Learned about Process Parameters which are set in the moulding
machines.
Some parameters are-
1)Nozzle and Zones Temperature
2)Cooling Time
3)Injection Pressure, Speed and Time.
4)Suck Back Position
5)Shot Size
6)Refilling Speed
7)Cycle Time
16. 13
DAY-8
DATE
27 -12-
2021
Learnt about how First Part Inspection is done.
First Part’s weight is checked whether it is in tolerance or not.
Then the moulded part dimensionally checked by Vernier Caliper.
17. 14
DAILY REPORT
DAY &
DATE
REPORT
DAY-9
DATE
28-12-
2021
• Common Methods of Quality Control
• Product Inspection. Organizations must assess an item's quality and
isolate defective products to prevent them from being sold.
• Process Inspection.
• Inspection Analysis.
DAY-10
DATE
29-12-
2021
• Instruments used for Inspection-
• Calipers, coordinating measuring machine (CMM), Depth gages are
used to measure of the depth of holes, cavities, or other component
features. Magnifiers enlarge the appearance of objects when viewed
through a lens.
• MTX Shifter & Cable Characterization and Durability –
CMM & Profile Projector – AMT/SBW Test Bench –
Park Brake Cable Test Bench – Linear Scale
DAY-11
DATE
30-12-
2021
• Research and Development Department-
• Prototype testing is the process of testing your prototype with real
users to validate design decisions before development starts. The
goal is to identify problems and areas of improvement early so you
can make the necessary changes prior to development and build a
product that meets users' needs and expectations.
DAY-12
DATE
31-12-
2021
• Research and Development Department-
• Product life cycles are used by management and marketing
professionals to help determine advertising schedules, price points,
expansion to new product markets, packaging redesigns, and more.
These strategic methods of supporting a product are known as
product life cycle management. They can also help determine when
newer products are ready to push older ones from the market.
18. 15
DAY-13
DATE
01-01-2022
• Maintenance –
• Preventative maintenance prevents breakdowns and ensures that
equipment is operational and safe to use. It also guarantees the
accuracy and reliability of equipment. Simple repairs can be done
by the in-house or external maintenance and repair team.
DAY-14
DATE
02-01-2022
• More complex repairs will be carried out by specialized
maintenance personnel; they might come to the eye care unit or
you may have to send the equipment to them for repairs.
• Record-keeping
• In order for an eye care unit to manage its equipment effectively, it
needs good maintenance and repair records. It is very difficult to
manage the unknown!
DAY-15
DATE
03 -01-2022
• Lubrication
• Petroleum jelly (Vaseline) or white grease is good for lubricating
parts that have gears or sliding surfaces. It is clear and less likely
than regular grease to leave stains on hands and clothing.
• Silicone spray is useful for sliding plastic or nylon parts. Take care
not to spill any on the floor as it is very slippery and hard to
remove.
• Graphite can be used as a dry lubricant (or as a paste) for moving
or sliding parts.
• Avoid excessive use of oil as it is messy and collects dust.
DAY-16
DATE
04-01-2022
• Check that equipment is plugged in properly and that the cord is not
in danger of shorting (for example, if it is exposed to water or
steam) or in danger of being cut.
• Handle plugs (or connectors) with care. A break in a wire inside the
plug casing is hard to find and causes equipment to work
intermittently. This can result from bending the wire at the same
place or unplugging from the socket by pulling on the cord.
19. 16
DAY-17
DATE
05-01-2022
• Hot Runner System-
• A hot runner system is a molten plastic conveying unit used within
an injection mold. In other words, a hot runner system consists of
heated components (generally via electricity) used inside the plastic
injection molds, which brings the molten plastic from the barrel of
an injection molding machine into the cavities of the mold. The
sizing of hot runner melt channels depends on many factors such as
the type of resin, the injection speed, fill rate, and the molded part.
A temperature controller (standalone controller or controls from the
injection molding machine) heats the hot runner system within the
injection mold and the resin inside the machine barrel to processing
temperature and injects the resin into the mold.
20. 17
DAY-18
DATE
06-01-2022
• Mould Temperature Controller-
• The mold temperature controller circulates cooling fluid through the
mold's cooling circuits to provide equilibrium to the heat flux
experienced by the mold for every cycle. It is common to run
separate mold temperature controllers for each mold half. This set-
up allows for greater process control and processability.
DAY-19
DATE
07-01-2022
• There are different types of packaging that are used for finished
goods; internal packaging, which the end consumer sees, and
external packaging, which is for industrial use. The internal
packaging is developed usually to appeal to the consumer and has
all the information required by law.
• The external packaging must be sufficient to protect the internal
packaging as well as the finished item. It must also have enough
information so that it identifies the contents, in text and often with
barcodes for use with RF technology in the warehouse. The external
packaging should have dimensions that allow a suitable quantity to
be stored on a pallet most efficiently.
DAY-20
DATE
08-01-2022
• Logistics management is that part of the supply chain which plans,
implements and controls the efficient, effective forward and reverse
flow and storage of goods, services and related information between
the point of origin and the point of consumption in order to meet
customers' requirements.
DAY-21
DATE
09-01-2022
• inventory management is how you track and control your business’
inventory as it is bought, manufactured, stored, and used. It governs
the entire flow of goods — from purchasing right through to sale —
ensuring that you always have the right quantities of the right item
in the right location at the right time.
21. 18
DAY-22
DATE
10-01-2022
• Steps involved in inventory control are as follows-
• To decide the minimum level of inventory, To decide the minimum
level of inventory Opting for a sound inventory control method
Economic order quantity Just-in-time (JIT) inventory management
Safety stock inventory Fast, slow, and non-moving (FSN)
• Such systems integrate various inventory tasks such as purchasing,
shipping, receiving, warehousing or storage, tracking, and re-
ordering. The system will ensure the availability of the right
inventory at the required locations when needed to meet product
demand.
22. 19
DAY-23
DATE
11-01-2022
• Industrial trucks (material handling trucks) refer to the different
kinds of transportation items and vehicles used to move materials
and products in materials handling. These transportation devices
can include small hand-operated trucks, pallet jacks, and various
kinds of forklifts. These trucks have a variety of characteristics to
make them suitable for different operations. Some trucks have
forks, as in a forklift, or a flat surface with which to lift items, while
some trucks require a separate piece of equipment for loading.
Trucks can also be manual or powered lift and operation can be
walk or ride, requiring a user to manually push them or to ride along
on the truck.
DAY-24
DATE
12-01-2022
• Quality / Environmental Systems: – ISO 14001 – TS 16949 –
ISO 50001 – Ford Q1 – VW “A” Rating
DAY-25
DATE
13-01-2022
• Area of the plant: – Land Area: 6,000 sq. meter –
Plant Size: 5,500 sq. meter – Production: 4,750 sq. meter –
Office: 750 sq. meter – Open floor space: 90 sq. meter. – Leased
Facility
DAY-26
DATE
14-01-2022
• After-sales service is any support provided to a customer after the
product or service has already been purchased.
• Companies use after-sales support as a business strategy as it
typically leads to higher customer satisfaction, brand loyalty, and
even word-of-mouth-marketing.
23. 20
DAY-27
DATE
15-01-2022
• The Six Sigma DMAIC (define – measure – analyze – improve –
control) approach has been used to achieve the desired result. The
rejection level can be reduced by implementing the step-by-step
approach of Six Sigma in a manufacturing process. This will result
in reduction of rejection and rework
24. 21
DAY-28
DATE
16-01-2022
• What is an Internal Audit?
• Internal audits evaluate a company’s internal controls, including
its corporate governance and accounting processes. These audits
ensure compliance with laws and regulations and help to maintain
accurate and timely financial reporting and data collection. Internal
audits also provide management with the tools necessary to attain
operational efficiency by identifying problems and correcting lapses
before they are discovered in an external audit.
DAY-29
DATE
17-01-2022
• What is an External Audit?
• An external audit is an examination that is conducted by an
independent accountant. This type of audit is most commonly
intended to result in a certification of the financial statements of an
entity. This certification is required by certain investors and lenders,
and for all publicly-held businesses.
DAY-30
DATE
18-01-2022
• Importance of Motivation in an Organisation.
• The process of motivation plays a very important role in any
organization, profit, or non-profit. The managerial process of
direction is driven primarily by the process of motivation as it
creates within the mind of an employee the desire to work in the
direction determined by the manager.
DAY-31
DATE
19-01-2022
• What is IATF 16949 Process Audit?
• The newest version, IATF 16949, updated from TS 16949, focuses
on the importance of complying with the requirements of the
standard and also focuses on customer-specific requirements. IATF
16949 expands upon ISO 9001:2015 requirements, having more
requirements for internal audits and also adding requirements for
quality management system audits.
• IATF 16949 and the automotive industry have complex Quality
Management Systems, and therefore the standard had divided audits
into three categories with specific requirements, scopes and sets of
competencies for each. The three different audits are:
• Quality Management System Audit
• Manufacturing Process Audit
• Product Audit
25. 22
DAY-32
DATE
20-01-2022
• A retail store or a central warehouse uses bar code or radio-
frequency identification scanning at the point of receipt of goods.
Scanning individual items or shipment pallets allows a company to
itemize all shipments from the supplier, which can be compared
against the purchase order for errors or losses in transit. When your
business ships these goods out of the warehouse to their point of
sale, a second scan can automatically tally the remaining stock in
the warehouse, and send messages to the purchasing managers
indicating that it is time to reorder.
26. 23
DAY-33
DATE
21-01-2022
• What are engineering drawings used for?
• Engineering drawings (aka blueprints, manufacturing blueprints,
prints, manufacturing prints, dimensional prints, drawings,
mechanical drawings, and more) are a rich and specific outline that
shows all the information and requirements needed to manufacture
an item or product. It is more than simply a drawing; it is a
graphical language that communicates ideas and information.
DAY-34
DATE
22-01-2022
• Environment pollution accompanies each stage of any industrial
process, starting with raw material and fuel production and ending
with waste treatment. Energy consumption plays a key role in every
human activity. On the other hand, its production is associated with
severe pollution of air, soil and water. That is why energy saving,
accomplished by any method contributes to reduction of the overall
pollution of environment. The exhaustion of raw materials in
nature, the increasing emission of greenhouse gases, the depletion
of ozone layer and the severe pollution of underground water and
soil prompted modern society to abandon the old-fashioned
approach of end-of-pipe emissions control
DAY-35
DATE
23-01-2022
• Supply Chain Management (SCM) is the systemic, strategic
coordination of the traditional business functions within a particular
company and across businesses within the supply chain for the
purpose of improving the long-term performance of the individual
companies and the supply chain as a whole. A supply chain consists
of all parties involved, directly or indirectly in fulfilling a customer
request. The supply chain not only includes the manufacturer and
the supplier but also transporters, warehouses, retailers, and
customers themselves. Within each organization, such as a
manufacturer, the supply chain includes all the functions involved
in receiving and filling a customer request. A typical supply chain
may involve a variety of stages.
• These supply chain stages includes,
• Customers
• Retailers
• Wholesalers/Distributors
• Manufacturers
• Component / Raw-material suppliers
27. 24
DAY-36
DATE
24-01-2022
• We learned to hone soft skills appropriate to the work environment.
Also get improvised in communication skills. We assessed career
ability, knowledge & confidence as well as enhanced our
marketability to be more competitive.
Remarks:
Signature of Trainee Signature of Incharge/Supervisor (Industry)
28. 25
REPORT ON DEPARTMENT/SHOP/SECTION
Period From March 2022 to April 2022
Name of Shop/Dept./Section Moulding Dept.
Name & designation of Officer-in-chargetraining Mr. M. S. Thorat
REPORT :-
Plastic injection molding is a manufacturing process for producing parts from
both thermoplastic and thermosetting plastic materials. Material is fed into a heated
barrel, mixed, and forced into a mold cavity where it cools and hardens to the
configuration of the mold cavity.[1] After a product is designed, usually by an industrial
designer or an engineer, molds are made by a mold maker (or toolmaker) from metal,
usually either steel or aluminum, and precision-machined to form the features of the
desired part. Injection molding is widely used for manufacturing a variety of parts,
from the smallest component to entire body panels of cars. It utilizes a ram or screw-
type plunger to force molten plastic material into a mold cavity. It produces a solid or
open-ended shape that has conformed to the contour of the mold Uses thermoplastic or
thermoset materials. It produces a parting line, sprue, and gate marks. Ejector pin
marks are usually present Injection molding is used to produce thin-walled plastic parts
for a wide variety of applications, one of the most common being plastic housings.
Plastic housing is a thin-walled enclosure, often requiring many ribs and bosses on the
interior. These housings are used in a variety of products including household
appliances, consumer electronics, power tools, and as automotive dashboards. Other
common thin-walled products include different types of open containers, such as
buckets. Injection molding is also used to produce several everyday items such as
toothbrushes or small plastic toys. Many medical devices, including valves and
syringes, are manufactured using injection molding as well.
29. 26
Annexure-“A”
FORMAT OF INDUSTRIAL TRAINING REPORT
The following titles must be incorporated in the final industrial training report:
• Preface/Acknowledgement
• Certificate with Signatures and Seal of the Industry Person
• Contents/Index
• Introduction about the Industry
• Training Schedule
• Work Done/Observations
• Specific Assignment/Project Handled
• Learning after Training
• Summary
30. 1
9
• Annexure-“B”
VISHWABHARTI ACADEMY’S COLLEGE OF ENGINEERING,AHMEDNAGAR
DEPARTMENT OF MECHANICAL SANDWICH ENGINEERING
TRAINING EVALUATION REPORT
Name & Address of Organization Period of Training : From Dec 2021 To May 2022
Class (With Discipline)
Sr.
No.
Name of Student Roll No. Marks to be awarded by
Industry/Organization
Punctuality
(a)
45 Marks
Maintenance of
Daily Diary (b)
45 marks
Skill Test
(c)
60 marks
Total Marks
(a+b+c)
150 Marks
1 Mhase Hrishikesh 08 45 45 60 150
REMARKS (if any): The overall performance of the student was excellent. He learned many things in very less time.
SIGNATURE OF TRAINING OFFICER OFINDUSTRY
WITH NAME OF INDUSTRY & SEAL
Note: Kindly send the training Evaluation Report immediately after completion of the training to the Head, Department of
Mechanical Sandwich Engineering,VACOE, AHMEDNAGAR to enable the Institute to declare the result in time, preferably through
registeredpost.
31. 3
6
Annexure-“C”
VISHWABHARATI ACADEMY’S COLLEGE OF ENGINEERING,AHMEDNAGAR
DEPARTMENT OF MECHANICAL SANDWICH ENGINEERING
ATTENDANCE SHEET
Name of Student : Mhase Hrishikesh M.
Regn. No :72169966K
Date of Commencement of Trg.: 20th
December 2021
Date of Completion of Training: 31st
May 2022
Name & Address ofOrganization/Industry Dura Auto Systems
Name of Course : Mechanical Sandwich Engineering
Period of Training: From Dec 2021 To May 2022
Initials of the student
Sr.
No
Month
& Year
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Remarks
by
Industry
Remarks by
Coordinator
(T & P)
1. 1
.
December
2022
- - - - - - - - - - - - - - - - - - - ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ A
2. 2
.
January
2022
A ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ A ✔ ✔ ✔ ✔ ✔ ✔ - - -
3. 3
.
February
2022
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
4. March
2022
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
5. April
2022
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
32. 3
6
6. May
2022
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ A ✔
Note : 1. Attendance Sheet should remain affixed in Daily Training Diary. Do Not remove or tear itoff.
2. Student should sign./initial in the attendance column. Do not mark‘P’
3. Holidays should be marked in Red Ink in attendance column. Absent should be marked as ‘A’ in RedInk.
Signature of Staff Co-ordinator Signature of TrainingManager
( Name Prof. Badadhe R.B ) With Designation & Seal