Title Shopfloor & Quality Data Management - Industry 4.0 Platform View slides from our informational webinar to learn more about ZEISS Pi-Web data management software for Industry 4.0 platform. Content: 1. Data Capture and aggregation from different sources like CMM, gauges, shopfloor equipment, inline-inspections) 2. Real time data visualisation for SPC, GR&R, Supplier Data Management, Approvals. 3. Live project examples. Key takeaways: 1. Understand Industry 4.0 inline with data management. 2. Foresee value addition compared to your existing practices. 3. Enhanced productivity and efficiency with ROI visibility.

1. Webinar -
Shop floor & Quality Data Management - Industry 4.0 Platform
Date : 21- 09 - 2017
Time : 2:30 PM to 3:30 PM
From : Carl Zeiss India, Bangalore
Speaker : Nitheen Kumar, National Manager
1. Introduction : Speaker Profile
2. Pi Web over view : Video - 5min
3. Pi Web detailed information : Presentation - 20min
4. Pi Web in Practical usage : Video - 5min
5. Project example : Presentation -10min
6. Question and Answer session : Audio feedback on messages
Agenda
Contact Us
Email : news.in@metrology.zeiss.com
Phone : +91 80 4343 8102

2. • All participants are muted
• Use the orange arrow button to
open/close your control panel
• Please submit your text questions
and comments using the Questions panel
• Questions will be answered at the end
of the presentation
YOUR PARTICIPATION
HOUSEKEEPING

3. Pi Web Concept Video

4. Pi Web - Data management software - Industry 4.0

5. Industry 4.0 - Fourth industrial revolution
Production using
Water and steam
power
Batch Production
with Electric power
Mass Production,
IT, robotic & automation
Mass Production
IT, robotic and
automation with IOT
The basic principle of Industry 4.0 is creating smart factory using essence of IOT.

6. Process
information correlation
Close the gap
Pi Web - Industry 4.0 platform

7. • What is the overall equipment effectiveness.
• How is machine/line/plant Productivity.
• How are the quality figures of the last night shift?
Answers your daily questions
ZEISS has the answer!
At Shop floor At Quality
• Which machine corrections has to be given.
• How are the quality figures of the last night shift?
• How many bad parts has been produced in last month.
• How many bad parts has been received from suppliers.
• What is the results of FAI of part number 0000
• Which supplier is doing better performance.
From Suppliers
• What is the plant productivity of day/week/month.
• What is the monthly rejection rate to customer 1111.
• Which place I have to focus on improvements?
For Management

8. Pi Web - Concept

9. Interfaces for Piweb
DFQ, DFD, DFX ,
DMO, TXT, HOL, CSV,
Native
 Measurements are loaded with a standard interface
to the database
 Calypso / Caligo writes its own interface to the
database
 DFQ, DMO and CSV data can be loaded from
external measuring devices into the database
 Integration of production instruments
 Integration of suppliers
 Evaluation of measurement data via intranet
PiWeb
monitor
Non ZEISS
equipment
ZEISS
equipment
Hand gauges
Metrology
data
Production
metrology
equipment
Supplier
portal

10. PiWeb – Solutions of ZEISS
Why
- should a customer
invest in PiWeb?
What
- benefit would he
experience?

11. Pi web - Capabilities
One database
for all relevant quality data
Interactive graphical reports,
CP, CPk , Gauge R&R, Charts, Customized reports
Easy report generation
by drag & drop
Target group tailored
reports

12. Pi web software tools

13. Pi web - Functions
Inspection plans data in Pi webBallooning
Auto ballooning and control plans creation

14. Auto Inspection plans updates

15. Reports with bands and symbols

16. Real time results on 2D drawings

17. Real time data on CAD

18. Production dash board - Real time data

19. Display – Shift / Line

20. Manual measurements integration

21. Manual measurements integration

22. Supplier data management

23. Interactive reports

24. Production linesCharacteristic comparison Plant comparison
Machining centres Spindle Tool
Versatile data evaluations

25. Pi web Data management software - Benefits
Statistical Analysis
• Cp / Cpk, G R&R
• Histogram/Run chart
• Cad reports with signals
Transparency and Efficiency
• One central data base
• Real time data
• Quick reports generation
Integration
• CMMs & Instruments
• Gauges, CNC Machines
• Excel data, Cloud information
Industry 4.0
• Higher productivity
• Cost reduction.
• Increase in competitiveness

26. Return on investments
• Auto ballooning and inspection plan will reduce 70%+ redundancy of manual inputs and manual errors.
• Data from CMM and numerical control machines is automatically updated in Soft ware for all kind of reports.
• In line inspections, Manual inspections, directly in to software, reduce writing on paper and typing in excel.
• Real time data visibility to understand the live process and act quickly to avoid rejection and rework.
• Traceability of past data any time from any where with one click, which reduces heavy time in finding.
• Defined monthly management reports generation with out any person involvement, once it is set up.
• Paper less documentation not only save money, it also helping our nature for environmental friendly.
• Customer trust on transparency and professionalism data management, yields better business opportunity.

27. Major customers

28. Pi Web - In Practical Usage

29. Shop floor charts in Digital charts with Pi web
Advantages:
• No manual entry at shop floor.
• User friendly software to handle the shop floor data and take
instant actions on visible deviations.
• Paper less by automated data capture in the software.
• Real time statistics analysis
Before After - With Pi web
Charts for manual entry at shop floor
Pi web for auto charts

30. Word/Excel Inspection plans in digital mode with PI web
Advantages:
• Customized report template design on PI web software
• Automatic updation on daily and summary report with Cp & Cpk.
analysis after measurement and data transfer.
• Manpower and time can be saved for separate data entry.
Before After - With Pi web
Word/ Excel sheet for manual entry Pi web for auto data capturing at time interval

31. CMM excel reports to Pi web customized reports
CMM excel report
Advantages:
• Design of customized report with Dwgs, balloon numbers, signals in.
• No manual entry of results.
• No manual error.
• Automatic updation on customized report after CMM run.
• Error indication with color for eye catch
• Manpower and time can be saved for separate data entry.
Before After - With Pi web
Customized excel report PI web report

32. Time based CMM inspection in Pi web
Advantages:
• Customized report template design on PI
web software
• Automatic updating all reports after each
CMM run and calculation of Cp & Cpk.
• Manpower and time can be saved for
Before After - With Pi web
Excel sheet for manual entry
Pi web for auto data capturing with statistical analysis

33. Multiple instruments data in Pi web designed report
Advantages:
• Design of inspection plan as it is in Pi web
• Integration of the Multiple machines in to one server
• Display of the Multiple measurements in one report page.
• Designing of Final Report of customer
• Manpower and time can be saved for separate data and report management.
Before After - With Pi web
Check list- Customized report manual entry PI we report for auto data capturing.

34. Part or Fixture validation in Pi web
Advantages:
• Customized templates design in Pi web for auto data
capturing and display
• Interactive CAD model report with automatic SPC.
• Cp & Cpk by showing the location and characteristic
• Easy gauge validation with statistics visibility
Before After - With Pi web
Excel reports prepared after measurement
Pi web automated data capturing with Graph for analysis

35. Real time CAD reports in Pi web
Before After - With Pi web
CMM out put reports
Advantages:
• Visualization of critical parameters on CAD
• Visualization of single part and multiple parts
measurement results with trends.
Pi web reports

36. Consolidated reports in real time with Pi web
Advantages:
• Single consolidated report from multiple instruments output.
• Visualization of accept and reject.
Before With Pi web
CMM reports
Pi web Consolidated reports
Form reports
Roundness reports

37. Real time shop flor operations info in Pi web
Advantages:
• Real time results on operation wise.
• Visualization of the high-level info through dash board.
• Quick actions by looking in to issues and get in to roots for corrections.
Before After - With Pi web
Excel and word check list reports Pi web real time dash board

38. Real time Inline & CMM data - Management dash board
Before After - With Pi web
Excel statistics reports prepared manually
Advantages:
• Manual entry from man to paper to excel is done directly
in Software.
• CMM data is automatically uploaded to software
• Dashboard of the each operation/Shift with critical data.
• Easy segregation of ok and not ok with SPC analysis.
• Management reports in real time for quick actions &
decisions.

39. Real time Supplier data - Management dash board
Advantages:
• Data received through multiple supplier through network in
respective format.
• Automated data upload in to software server.
• Auto mated Supplier performance visibility in real time.
• Management reports in real time for quick actions &
decisions.
• Manpower and time can be saved for separate data entry.
Before After - With Pi web
Excel statistics reports prepared manually

40. Paper less shop floor

41. Paper less shop floor

42. Paper less shop floor

43. Contact us for more information
To schedule a live demo, please contact:
Mr. Rinil Mamba
Manager - Marketing
Industrial Metrology Division
Carl Zeiss India (Bangalore) Pvt. Ltd.
ZEISS Group
Plot No. 3, Jigani Link Road
Bommasandra Industrial Area
Bangalore – 560099, India.
Email : news.in@metrology.zeiss.com
Phone : +91 80 4343 8102