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Introduction to
Hydraulic Workover Solutions
History of Hydraulic Workover
Hydraulic Workover “HWO” is a well
workover performed using a hydraulic
workover (snubbing) unit to run and/or pull
tubulars – with or without surface pressure
present on the wellhead.
Hydraulic Workover Techniques in use since
1920’s
First Hydraulic Units developed in 1959
Definition of Snubbing
Snubbing is the process of running and pulling tubing, drillpipe, or casing with
surface pressure present on the wellhead.
Snubbing also describes a force-balance condition (or the “pipe-light” condition)
where an external force is required to prevent the workstring from being force out
of the hole.
In some situations, Hydraulic Workover (HWO) may also be used to trip tubulars into
and out of wells with no existing or anticipated surface pressure.
Reasons for Utilizing HWO
 When CT or Wireline is incapable of performing the task
 When reservoir damage is anticipated
 When platform infrastructure is inadequate
 Cost considerations
 HPHT/Critical Deviation - Emergency Work
Benefits of HWO Services
 Operations are completed while under pressure, well does not need to be
killed.
 Reduces Costs by eliminating need for kill fluids
 Eliminates risk of damaging producing formation with kill fluids
 Compact size, mobile, fast rig up/rig down
 Reduces overall costs
 Well remains in production
 Versatile - Rotational ability allows drilling/milling
Misconceptions for Using HWO Services
Ø For “Last Ditch” effort on problem/critical wells in emergency
situations.
 Can be used for all applications - routine or critical.
Ø For only “live” well remedial services.
 Can be used on “live” or “dead” wells.
Ø For only high pressure applications.
 Can be used on low pressure applications as well.
Ø Very expensive.
 Can be a very cost effective tool.
Safety Considerations For HWO
 Thorough Pre-Job Planning
 Required Employee Training & PPE
 Perform Preventive Maintenance Service to Equipment
 Location Safety Meetings Conducted
 Location Standards Adhered To
 Engineering Calculations Considered
 Location Layout of Equipment
Hydraulic Workover Unit
 Conventional Stand Alone Hydraulic Workover
units are self contained operating systems
consisting of modular equipment groups that
are easily transported and rigged up.
Components of HWO Unit
 Work Basket and control panel
 Hydraulic Jack assembly
 Traveling Slips
 Rotary Table
 Guide Tubes
 Stationary Slips
 Hydraulic power pack, accessories, and
hydraulic hoses
 Circulating swivel, kelly hose, and pumps
 BOP Stack
Workbasket
 The workbasket, located on top of
the jack, is used as a work
platform. Controls for the jack,
traveling and stationary slips,
BOPs, and counterbalance are
located in the work basket.
Control Panel
 Typically there are two control panels,
one for the jack operator and one for
the helper. The operator controls the
vertical movement of the jack and the
operation of the slips. The helper
operates a counterbalance that lifts
and lowers joints of pipe to and from the
basket.
Traveling and Stationary slips
Traveling Slips – located on the
traveling assembly, which moves
vertically up and down as the
cylinder rods are extended and
retracted
Stationary Slips – attached to the
base of the jack and are used to
hold the pipe while the traveling
slips are not engaged
Hydraulic Jack Assembly
 Hydraulic jack – one or more hydraulic
cylinders configured to move the pipe
into and out of the hole
 Guide Tube – placed in the bore of the
jack to provide the lateral support
necessary to prevent buckling of the
workstring
Rotary Table
 Hydraulically driven
and used for milling
and fishing operations
Power Tongs
 Power tongs – rigged up
in the basket to make up
pipe connections

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Introduction to Hydraulic Workover Solutions

  • 2. History of Hydraulic Workover Hydraulic Workover “HWO” is a well workover performed using a hydraulic workover (snubbing) unit to run and/or pull tubulars – with or without surface pressure present on the wellhead. Hydraulic Workover Techniques in use since 1920’s First Hydraulic Units developed in 1959
  • 3. Definition of Snubbing Snubbing is the process of running and pulling tubing, drillpipe, or casing with surface pressure present on the wellhead. Snubbing also describes a force-balance condition (or the “pipe-light” condition) where an external force is required to prevent the workstring from being force out of the hole. In some situations, Hydraulic Workover (HWO) may also be used to trip tubulars into and out of wells with no existing or anticipated surface pressure.
  • 4. Reasons for Utilizing HWO  When CT or Wireline is incapable of performing the task  When reservoir damage is anticipated  When platform infrastructure is inadequate  Cost considerations  HPHT/Critical Deviation - Emergency Work
  • 5. Benefits of HWO Services  Operations are completed while under pressure, well does not need to be killed.  Reduces Costs by eliminating need for kill fluids  Eliminates risk of damaging producing formation with kill fluids  Compact size, mobile, fast rig up/rig down  Reduces overall costs  Well remains in production  Versatile - Rotational ability allows drilling/milling
  • 6. Misconceptions for Using HWO Services Ø For “Last Ditch” effort on problem/critical wells in emergency situations.  Can be used for all applications - routine or critical. Ø For only “live” well remedial services.  Can be used on “live” or “dead” wells. Ø For only high pressure applications.  Can be used on low pressure applications as well. Ø Very expensive.  Can be a very cost effective tool.
  • 7. Safety Considerations For HWO  Thorough Pre-Job Planning  Required Employee Training & PPE  Perform Preventive Maintenance Service to Equipment  Location Safety Meetings Conducted  Location Standards Adhered To  Engineering Calculations Considered  Location Layout of Equipment
  • 8. Hydraulic Workover Unit  Conventional Stand Alone Hydraulic Workover units are self contained operating systems consisting of modular equipment groups that are easily transported and rigged up.
  • 9. Components of HWO Unit  Work Basket and control panel  Hydraulic Jack assembly  Traveling Slips  Rotary Table  Guide Tubes  Stationary Slips  Hydraulic power pack, accessories, and hydraulic hoses  Circulating swivel, kelly hose, and pumps  BOP Stack
  • 10. Workbasket  The workbasket, located on top of the jack, is used as a work platform. Controls for the jack, traveling and stationary slips, BOPs, and counterbalance are located in the work basket.
  • 11. Control Panel  Typically there are two control panels, one for the jack operator and one for the helper. The operator controls the vertical movement of the jack and the operation of the slips. The helper operates a counterbalance that lifts and lowers joints of pipe to and from the basket.
  • 12. Traveling and Stationary slips Traveling Slips – located on the traveling assembly, which moves vertically up and down as the cylinder rods are extended and retracted Stationary Slips – attached to the base of the jack and are used to hold the pipe while the traveling slips are not engaged
  • 13. Hydraulic Jack Assembly  Hydraulic jack – one or more hydraulic cylinders configured to move the pipe into and out of the hole  Guide Tube – placed in the bore of the jack to provide the lateral support necessary to prevent buckling of the workstring
  • 14. Rotary Table  Hydraulically driven and used for milling and fishing operations
  • 15. Power Tongs  Power tongs – rigged up in the basket to make up pipe connections