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INDUSTRY PERSPECTIVE
—
PETROBRAS APPROACH TO
ASPECTS OF ASSET INTEGRITY / PROCESS SAFETY
Solange da Silva Guedes
E&P Executive Manager for Production Engineering
International Regulators Forum • Perth, Western Australia • 21-23 October 2013
The presentation may contain forecasts about future events. Such forecasts merely reflect the
expectations of the Company's management. Such terms as "anticipate", "believe", "expect",
"forecast", "intend", "plan", "project", "seek", "should", along with similar or analogous
expressions, are used to identify such forecasts. These predictions evidently involve risks and
uncertainties, whether foreseen or not by the Company. Therefore, the future results of
operations may differ from current expectations, and readers must not base their expectations
exclusively on the information presented herein. The Company is not obliged to update the
presentation/such forecasts in light of new information or future developments. All
projects forecasted herein are subject to approval by the appropriate stakeholders.
The United States Securities and Exchange Commission permits oil and gas companies, in their
filings with the SEC, to disclose only proved reserves that a company has demonstrated by
actual production or conclusive formation tests to be economically and legally producible under
existing economic and operating conditions. We use certain terms in this presentation, such
as oil and gas resources, that the SEC’s guidelines strictly prohibit us from including in
filings with the SEC.
CAUTIONARY STATEMENT FOR US INVESTORS
AGENDA
PETROBRAS IN NUMBERS
PROCESS SAFETY
ASSET MANAGEMENT
PROCESS SAFETY X INTEGRITY
AGENDA
PETROBRAS IN NUMBERS
PROCESS SAFETY
ASSET MANAGEMENT
PROCESS SAFETY X INTEGRITY
• Oil and Gas Production:
2,4 million boe/d
• Oil Fields: 293
• 96% of Brazilian
production
• 34% of total production
in deep and ultra-deep
water
Exploration &
Production
• 12 refinery in Brazil
• Capacity: 2.0 million bpd
• Oil Production in Brazil:
1,997 thousand bpd
Downstream
• 7.642 service stations
• 38,1% share in Brazilian
market
• 20% of gas stations in
Brazil
Distribution
• 9,190 km of gas pipeline
• Natural Gas: 74,9 million
m3/d
• 3 LNG plant of total
capacity of 41 million
m3/d
• 7,028 MW of Power
Generation
Gas & Energy
• 17 countries
• Proven reserves: 0,7 Bi
boe (SPE)
• Oil and Gas Production:
235 mil boed
• Refinery capacity: 231
mil bpd
International
• 3 Biodiesel plants
• Alcohol – New markets
• Largest producer of
biodiesel in Brazil
• 3rd largest producer of
ethanol in Brazil
Biofuels
EUA
Venezuela
Colombia
Peru
Chile
Argentina
Uruguay
Paraguay
Brazil
Mexico
Benin
Nigeria
Gabon
Angola
Namibia
Tanzania
Japan
Bolivia
PETROBRAS IN NUMBERS
Totally Integrated Company
PETROBRAS BUSINESS AREAS
Totally Integrated Company
PRODUCTION
Long History of implementing offshore projects in Brazil
191 offshore units (45 floating) • 68 offshore rigs • 63 onshore rigs
Onshore
Rig
Shallow
Water
Onshore
Facilities
Fixed
Platform
FPSO
Deep Water
106 211 230 212
75
400 292
156
42
749
1,476
136
0
400
800
1200
1600
2000
1980 1990 2000 2012
Thousand
bpd
181
1,980
653
1,271
Onshore Shallow Water Deep Water Deep & Ultra Deep Water Pre-Salt
FPSO
Ultra Deep Water
PETROBRAS IN BRAZIL
E&P information
Manaus-AM (OU-AM)
Natal-RN (OU-RN)
Aracaju-SE (OU-SEAL)
Salvador-BA (OU-BA)
Vitória-ES (OU-ES)
Macaé-RJ (OU-BC)
Rio de Janeiro-RJ (OU-RIO)
Santos-SP (OU-BS)
Itajaí-SC (OU-Sul)
Reserves
• Proven reserves 12.3
billion boe (SEC)
• Internal Reserve
Replacement >100% in
the last 21 years
Production
• 2,355 thousand boed
Exploratory Area
• 168 Exploration Blocks
• 21 sedimentary basins
Human Resources
• 27.000
E&P Installations
• 9 Operations Units
• 9,689 wells
• 262 Onshore
Production Facilities
• 8 GPP (Gas Processing
Plant
• 114 Platforms
• 28 FPSO
PETROBRAS IN BRAZIL
E&P installations
Manaus-AM (OU-AM)
Natal-RN (OU-RN)
Aracaju-SE (OU-SEAL)
Salvador-BA (OU-BA)
Vitória-ES (OU-ES)
Macaé-RJ (OU-BC)
Rio de Janeiro-RJ (OU-RIO)
Santos-SP (OU-BS)
Itajaí-SC (OU-Sul)
AGENDA
PETROBRAS IN NUMBERS
PROCESS SAFETY
ASSET MANAGEMENT
PROCESS SAFETY X INTEGRITY
PROCESS SAFETY
Petrobras’ HSE Policy and 15 Guidelines
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Leadership and Accountability
Regulatory Compliance
Risk Evaluation and Management
New Projects
Operation and Maintenance
Management of Change
Acquisition of Goods and Services
Training, Education and Awareness
Information Management
Communication
Contingency
Community Relations
Accident and Incident Analysis
Product Stewardship
Assessment and Continuous
Improvement
PROCESS SAFETY
Petrobras’ HSE Results
2000 - 2001 2012 - 2013
2002 - 2003 2004 - 2005 2006 - 2007 2008 - 2009 2010 - 2011
PEGASO
HSE
Excellence
Project
HSE
Safety
Manual
HSE
Policy and 15
Guidelines
HSE
Results
PAG- HSE
Management
System
Evaluation
PSP
Process
Safety
Program
Oil Spill Over one Barrel
HSE
New
Projects
Process
Safety
LTIF - Lost Time Injury Frequency
Continuous
Improvement
Program
HSE Police and
Management System
and its guidelines or
elements
•As built Documents
•Safety Studies
•Management of
Recommendations
from Studies
• Safety Critical Elements
operational Procedures
equipment & Systems
• CONTINGENCY:
Planning and Management
of Emergencies
• TRAINING and
Communication
• Management of Change
(MOC)
•Accidents and incidents
analysis
•Critical Analysis
•Audits
•Assesment and
continuous improvement
COMMIT TO
PROCESS
SAFETY
UNDERSTAND
HAZARDS &
RISKS
MANAGE
RISK
LEARN FROM
EXPERIENCE
PROCESS SAFETY
Petrobras’ risk management process
PROCESS
SAFETY MANAGEMENT
Management of Change
Source: www.aiche.org/cep
PROCESS SAFETY
PROCESS
PROCESS
PLANT
EQUIPMENT
INSTALLATION
TRANSPORT
Engineering and Design
Risk Analyzes
Management of Change
Maintenance and Inspection
Alarms and Process Control
Operational Procedures
Human Factor
PEOPLE
Procedures
Safety analyze of tasks
Qualification/ Training
Behavior
Workplaces
Organizational factor
PROCESS SAFETY
Petrobras’ risk management process
Process Safety Guidelines and Policies
Safety Studies
Safety Critical
Elements
Management
Operate
safely
Hazards
Identification
Risk Evaluation
5
years
Identify and
Manage
changes
Temporary
Permanent
Incidents /Accidents
Extention Analysis
Maintenance Plans
Procedures
Safety Critical
Elements
(SCE)
PROCESS SAFETY
Indicators
Lagging
Indicators
Leading
Indicators
Behavioral deviation
Management
Incident
Without lost
time accident
Lost
time
accident
Deviations of risk control
barriers (Project and Operation)
Incident
Loss Of
Primary
Containment
Process
accident
FATALITY
OCCUPATIONAL HEALTH AND SAFETY
CATASTROPHE
PROCESS SAFETY
Process Safety Accident
Process Safety Incident
Assessment and regulatory
compliance indicators
Maintenance of mechanical
integrity indicators
Reliability indicators
• Process safety training and
competency indicator
AGENDA
PETROBRAS IN NUMBERS
PROCESS SAFETY
ASSET MANAGEMENT
PROCESS SAFETY X INTEGRITY
ASSET INTEGRITY
The Petrobras’s Asset Integrity management strategy, for the present days
and for the future, is supported by two initiatives:
1
2
E&P Asset Integrity
Management
GIOp (IO)
Integrated Operations Program
E&P ASSET INTEGRITY
Installation's Life Time
Performance
Learning
Phase
Aging
Phase
Steady state Phase
New Projects Life Extension
Management and Technical Projects:
E&P Asset Integrity Management
Strategy
Governance
SAP
Standardization
Human
Resources
Routine Monitoring and
Control
Cost
Management
Corrosion
Management
Turnaround Floatel
Management
Material &
Services
Reservoirs
Monitoring
Critical
Equipment
Monitoring
Operational
Support
Wells
Surveillance
Petrobras
Integrated Operations
Management
Integrated
Planning
Plant
Surveillance
Integrated
Decisions
Process
Integrity
Monitoring
GIOp (IO)
Integrated Operations Program
AGENDA
PETROBRAS IN NUMBERS
PROCESS SAFETY
ASSET MANAGEMENT
PROCESS SAFETY X INTEGRITY
PROCESS SAFETY x ASSET INTEGRITY
ACCEPTABLE
DEGRADATION
RISK
NOT TOLERABLE
Plan
Do
Act
Check
EFFORT/TECHNOLOGY
PROEF
INDUSTRY PERSPECTIVE
—
Thank you!
Solange da Silva Guedes
E&P Executive Manager for Production Engineering

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Industry-perspective-Petrobras-approach-to-aspects-of-asset-integrity-and-process-safety.pdf

  • 1. INDUSTRY PERSPECTIVE — PETROBRAS APPROACH TO ASPECTS OF ASSET INTEGRITY / PROCESS SAFETY Solange da Silva Guedes E&P Executive Manager for Production Engineering International Regulators Forum • Perth, Western Australia • 21-23 October 2013
  • 2. The presentation may contain forecasts about future events. Such forecasts merely reflect the expectations of the Company's management. Such terms as "anticipate", "believe", "expect", "forecast", "intend", "plan", "project", "seek", "should", along with similar or analogous expressions, are used to identify such forecasts. These predictions evidently involve risks and uncertainties, whether foreseen or not by the Company. Therefore, the future results of operations may differ from current expectations, and readers must not base their expectations exclusively on the information presented herein. The Company is not obliged to update the presentation/such forecasts in light of new information or future developments. All projects forecasted herein are subject to approval by the appropriate stakeholders. The United States Securities and Exchange Commission permits oil and gas companies, in their filings with the SEC, to disclose only proved reserves that a company has demonstrated by actual production or conclusive formation tests to be economically and legally producible under existing economic and operating conditions. We use certain terms in this presentation, such as oil and gas resources, that the SEC’s guidelines strictly prohibit us from including in filings with the SEC. CAUTIONARY STATEMENT FOR US INVESTORS
  • 3. AGENDA PETROBRAS IN NUMBERS PROCESS SAFETY ASSET MANAGEMENT PROCESS SAFETY X INTEGRITY
  • 4. AGENDA PETROBRAS IN NUMBERS PROCESS SAFETY ASSET MANAGEMENT PROCESS SAFETY X INTEGRITY
  • 5. • Oil and Gas Production: 2,4 million boe/d • Oil Fields: 293 • 96% of Brazilian production • 34% of total production in deep and ultra-deep water Exploration & Production • 12 refinery in Brazil • Capacity: 2.0 million bpd • Oil Production in Brazil: 1,997 thousand bpd Downstream • 7.642 service stations • 38,1% share in Brazilian market • 20% of gas stations in Brazil Distribution • 9,190 km of gas pipeline • Natural Gas: 74,9 million m3/d • 3 LNG plant of total capacity of 41 million m3/d • 7,028 MW of Power Generation Gas & Energy • 17 countries • Proven reserves: 0,7 Bi boe (SPE) • Oil and Gas Production: 235 mil boed • Refinery capacity: 231 mil bpd International • 3 Biodiesel plants • Alcohol – New markets • Largest producer of biodiesel in Brazil • 3rd largest producer of ethanol in Brazil Biofuels EUA Venezuela Colombia Peru Chile Argentina Uruguay Paraguay Brazil Mexico Benin Nigeria Gabon Angola Namibia Tanzania Japan Bolivia PETROBRAS IN NUMBERS Totally Integrated Company
  • 6. PETROBRAS BUSINESS AREAS Totally Integrated Company
  • 7. PRODUCTION Long History of implementing offshore projects in Brazil 191 offshore units (45 floating) • 68 offshore rigs • 63 onshore rigs Onshore Rig Shallow Water Onshore Facilities Fixed Platform FPSO Deep Water 106 211 230 212 75 400 292 156 42 749 1,476 136 0 400 800 1200 1600 2000 1980 1990 2000 2012 Thousand bpd 181 1,980 653 1,271 Onshore Shallow Water Deep Water Deep & Ultra Deep Water Pre-Salt FPSO Ultra Deep Water
  • 8. PETROBRAS IN BRAZIL E&P information Manaus-AM (OU-AM) Natal-RN (OU-RN) Aracaju-SE (OU-SEAL) Salvador-BA (OU-BA) Vitória-ES (OU-ES) Macaé-RJ (OU-BC) Rio de Janeiro-RJ (OU-RIO) Santos-SP (OU-BS) Itajaí-SC (OU-Sul) Reserves • Proven reserves 12.3 billion boe (SEC) • Internal Reserve Replacement >100% in the last 21 years Production • 2,355 thousand boed Exploratory Area • 168 Exploration Blocks • 21 sedimentary basins Human Resources • 27.000
  • 9. E&P Installations • 9 Operations Units • 9,689 wells • 262 Onshore Production Facilities • 8 GPP (Gas Processing Plant • 114 Platforms • 28 FPSO PETROBRAS IN BRAZIL E&P installations Manaus-AM (OU-AM) Natal-RN (OU-RN) Aracaju-SE (OU-SEAL) Salvador-BA (OU-BA) Vitória-ES (OU-ES) Macaé-RJ (OU-BC) Rio de Janeiro-RJ (OU-RIO) Santos-SP (OU-BS) Itajaí-SC (OU-Sul)
  • 10. AGENDA PETROBRAS IN NUMBERS PROCESS SAFETY ASSET MANAGEMENT PROCESS SAFETY X INTEGRITY
  • 11. PROCESS SAFETY Petrobras’ HSE Policy and 15 Guidelines 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Leadership and Accountability Regulatory Compliance Risk Evaluation and Management New Projects Operation and Maintenance Management of Change Acquisition of Goods and Services Training, Education and Awareness Information Management Communication Contingency Community Relations Accident and Incident Analysis Product Stewardship Assessment and Continuous Improvement
  • 12. PROCESS SAFETY Petrobras’ HSE Results 2000 - 2001 2012 - 2013 2002 - 2003 2004 - 2005 2006 - 2007 2008 - 2009 2010 - 2011 PEGASO HSE Excellence Project HSE Safety Manual HSE Policy and 15 Guidelines HSE Results PAG- HSE Management System Evaluation PSP Process Safety Program Oil Spill Over one Barrel HSE New Projects Process Safety LTIF - Lost Time Injury Frequency Continuous Improvement Program
  • 13. HSE Police and Management System and its guidelines or elements •As built Documents •Safety Studies •Management of Recommendations from Studies • Safety Critical Elements operational Procedures equipment & Systems • CONTINGENCY: Planning and Management of Emergencies • TRAINING and Communication • Management of Change (MOC) •Accidents and incidents analysis •Critical Analysis •Audits •Assesment and continuous improvement COMMIT TO PROCESS SAFETY UNDERSTAND HAZARDS & RISKS MANAGE RISK LEARN FROM EXPERIENCE PROCESS SAFETY Petrobras’ risk management process PROCESS SAFETY MANAGEMENT Management of Change Source: www.aiche.org/cep
  • 14. PROCESS SAFETY PROCESS PROCESS PLANT EQUIPMENT INSTALLATION TRANSPORT Engineering and Design Risk Analyzes Management of Change Maintenance and Inspection Alarms and Process Control Operational Procedures Human Factor PEOPLE Procedures Safety analyze of tasks Qualification/ Training Behavior Workplaces Organizational factor
  • 15. PROCESS SAFETY Petrobras’ risk management process Process Safety Guidelines and Policies Safety Studies Safety Critical Elements Management Operate safely Hazards Identification Risk Evaluation 5 years Identify and Manage changes Temporary Permanent Incidents /Accidents Extention Analysis Maintenance Plans Procedures Safety Critical Elements (SCE)
  • 16. PROCESS SAFETY Indicators Lagging Indicators Leading Indicators Behavioral deviation Management Incident Without lost time accident Lost time accident Deviations of risk control barriers (Project and Operation) Incident Loss Of Primary Containment Process accident FATALITY OCCUPATIONAL HEALTH AND SAFETY CATASTROPHE PROCESS SAFETY Process Safety Accident Process Safety Incident Assessment and regulatory compliance indicators Maintenance of mechanical integrity indicators Reliability indicators • Process safety training and competency indicator
  • 17. AGENDA PETROBRAS IN NUMBERS PROCESS SAFETY ASSET MANAGEMENT PROCESS SAFETY X INTEGRITY
  • 18. ASSET INTEGRITY The Petrobras’s Asset Integrity management strategy, for the present days and for the future, is supported by two initiatives: 1 2 E&P Asset Integrity Management GIOp (IO) Integrated Operations Program
  • 19. E&P ASSET INTEGRITY Installation's Life Time Performance Learning Phase Aging Phase Steady state Phase New Projects Life Extension Management and Technical Projects: E&P Asset Integrity Management Strategy Governance SAP Standardization Human Resources Routine Monitoring and Control Cost Management Corrosion Management Turnaround Floatel Management Material & Services
  • 21. AGENDA PETROBRAS IN NUMBERS PROCESS SAFETY ASSET MANAGEMENT PROCESS SAFETY X INTEGRITY
  • 22. PROCESS SAFETY x ASSET INTEGRITY ACCEPTABLE DEGRADATION RISK NOT TOLERABLE Plan Do Act Check EFFORT/TECHNOLOGY PROEF
  • 23. INDUSTRY PERSPECTIVE — Thank you! Solange da Silva Guedes E&P Executive Manager for Production Engineering