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SOLUCIONES EXPERTAS EN INCENDIOS
UNIFIX SYSTEM
PLASTER BOARD
REINFORZED WITH FIBER
IN EXTREME CONDITIONS
EN 12467 RESISTANCE TO ATMOSPHERIC AGENTS
CATEGORY A
OUTDOOR – HIGH HUMIDITY – ICE
OUTDOOR DRY CONSTRUCTION SYSTEM
Index
SYSTEM’S ADVANTAGES 2
TYPES OF APLICATIONS 4
TECHNICAL DETAILS 10
OUTDOOR SOLUTIONS 12
INDOOR SOLUTIONS 14
UNIPAN®
BOARD 16
UNIFLEX BOARD 17
CONSTRUCTION SYSTEM 18
TECHNICAL SERVICE 20
CE MARKET 26
NORMATIVE EN 12467 29
dry constructions
UNIFIX system
UNIFIX is a dry building system for the construction of partitions,
curtain walls and outdoor ceilings characterized by divisions
subjected to moisture and frost, suspended ceilings and walls in
interiors with high relative moisture and high temperatures.
UNIFIX system offers excellent innovative solutions thanks to the high benefits of
UNIPAN®
panels. These panels, made up with cement and other components, are
characterized by the surface finishing with double layer of fiberglass and polymeric
coating. It makes them ideal for the external use, given that they support frost,
water and lengthy humidity conditions.
Our technical department is available to provide all necessary technical details and
choose the building solution which can better satisfy the needs of your project.
UNIFIX system
1
Advantages
Easy to assembly
High benefits
More useful area
Ideal for
refurbishment
Compared with the most traditional construction systems, UNIFIX with its dry
assembly allows adapt its curvature, even in the case of particularly complex
architectural constructions providing advantages both in performance and
economic results.
That becomes into significant savings due to the better performance of labor,
equipment and support structures, with an optimization in terms of logistics,
movement of materials and overall work management.
A significant saving in weight with the same wall thickness, with the advantage of
increasing the presence of insulating material and a considerable flexibility in
mounting. This allows obtaining a high performance in terms of thermal and
acoustic insulation and fire behavior and also increasing seismic resistance
compared to traditional buildings.
Some of the unique features of this system are: resistance to water, fire, frost, and
unassailable by fungi and bacteria in a saturated moisture and vapor ambient.
The reduction on fall thickness with the same performance produces an increase in
the available surface area with an obvious advantage in terms of economic yields.
It isn’t needed to reinforce the building’s structure due to the weight reduction.
2
innovative solution
in the architecture’s limits
Environmental Sustainability
• Less energy consumption for heating and air
conditioning resulting in lower CO emissions.
• Reduction in the consumption of resources (water
and materials), due to the controlled industrial
productive cycle.
• Less contamination in the construction and transport
phase through the weight reduction and the volume
of the materials used.
• Less weight and more useful area in the building with
the same surface.
Constructive Characteristics
• This system provides different grades of solutions
of thermic and acoustic insulation to advanced
buildings type A
• High seismic performance in lightweight structures,
due to the high ductility of the steel structures with
less total weight of the product.
• Construction of concave or convex walls in situ with
the dry bendability capacity with a radius of 150 cm
(UNIPAN board) and 15 cm (UNIFLEX board) with
12.5 mm thickness.
• High grade of salubrity, even in extreme situations,
thanks to complete inorganic components and
special production technologies that prevent the
formation of mold and moisture.
3
2
Tbilisi Public Service Hall
Tbilisi, Georgia
Studio Fuksas
The UNIFIX system of SOLEXIN allows the designers expressing new ideas and
exploring new construction ways. Developing new models to interpret the architectural
space with an absolute originality.
UNIFLEX boards, with bendability radius of 15 cm, allow design solutions which were
unattainable until now.
There aren’t any systems with such flexibility grade; UNIFLEX is a unique and
patented system that the most innovative designers have successfully experimented.
With its high resistance characteristics able to bear the most adverse climatological
characteristics, such as high temperatures, high humid ambient and the presence of
frost.
Unlike other similar products, UNIPAN boards are classified in “A category” in the
resistance to atmospheric agents.
This classification can demonstrate through its experimental tests carried out with the
conformity of the European standard EN 12467 its suitability for applications suffering
from high temperatures, high moisture and high frosts.
4
design freedom
at the service of creativity
5
Facade constructive
systems
The activity of SOLEXIN in the field of architecture is based on the implementation of
systems tailored to the needs of the customer, as part of the environmental conditions
in which builds and above all, in relation to the architectural language of the designer.
SOLEXIN systems are a set of catalogue products, but a series of systems and types
of facade that properly adapted and designed, become the solution required by the
client and the designer.
This is possible thanks to the experience of SOLEXIN with a team of engineers with
extensive experience in the fields of thermal and acoustic insulation, fire protection
and structural calculations. With the ability to communicate with customers and
offering specialized solutions in collaboration with renowned architecture firms.
6
a complete system
architectural envelopes
7
Flexible solutions to environment
with ambient problems such as:
Spas
Swimming pools
Gyms
Thermal Rooms
Entertainment auditoriums
Restaurants
Discos
The system allows solutions not only in extreme situations that are characterized by
the constant presence of high moisture, such as swimming pools and spas, but also
in bays such as basements, gyms, etc... The constant presence of water and
humidity, such as in spas, requires solutions that keep dry the electrical and technical
networks.
UNIFIX system has solutions for indoor, with panels that do not alter its mechanical
characteristics with the presence of moisture (not swell) and guarantee optimal
protection. A system of partition walls that provides values of thermal and acoustic
insulation performance superior to conventional walls and easier installation of
domotic networks, both in new buildings and renovations.
The divisions are lighter and less bulky to obtain the same performance. The
assembling systems are fast and "dry-conditions" and do not require special
equipment or water treatment. The surfaces are immediately ready for the application
of the finish, thanks to the elimination of the "drying time" typical in traditional
buildings.
8
humid environments
versatility for all types of designs
9
paretic con diverse funzioni termiche
UNIPAN®
Fiber-cement panels
Don’t contain
Plaster
Cellulose
Asbestos
For use in high frost
situations
10
CATEGORY A*
outdoor/ indoor
technical data
UNIFIX system thanks to the composition of its elements
allows choosing the most suited solution to the needs of
specific projects.
Wheter it’s about outside facades or inside partitions, it is
the widest range of solutions depending on the parameters
requested.
Mechanic resistance, flexibility, thermic and acoustic
isolation, outdoor resistance and extreme situations: all with
just one product.
Below, there are some constructive solutions for design, with
references to current standards and for different types of
applications.
Should you want further information, please get in contact
with our technical department for any requirement regarding:
• Current legislation.
• Selection of the optimal solution.
• Technical features and benefits.
• Proper installation.
* Category of atmospheric agents according to
standard 12467: reinforced fiber-cement panels
exposed to conditions of high temperature, high
moisture and heavy frosts.
11
Partition with double isolating panel and exterior panel.Partition with isolating panel and double panel.
THERMAL TRANSMITTANCE from0,29W/
m2
K to0,15W/m2
K
PERIODIC TRANSMITTANCE from0,28W/
m2
K to0,12
W/m2
K
ACOUSTIC ISOLATION
from 51 dB to 63 dB
THERMAL TRANSMITTANCE
from0,26W/m2
K to0,07W/m2
K
PERIODIC TRANSMITTANCE
from0,25W/m2
K to0,03W/m2
K
ACOUSTIC ISOLATION
from 60 dB to 72 dB
Partition with double isolating panel, plaster
intermediate panel and exterior panel.
THERMAL TRANSMITTANCE from
0,23W/m2
K to0,08W/m2
K
PERIODIC TRANSMITTANCE from0,15
W/m2
K to0,02W/m2
K
ACOUSTIC ISOLATION
from 61 dB to 73 dB
Partition with isolating panel, squared interior profile
of 10 x 10 cms with isolation and exterior profile.
THERMAL TRANSMITTANCE
from0,21W/m2
K to0,09W/m2
K
PERIODIC TRANSMITTANCE
from0,20W/m2
K to0,06W/m2
K
ACOUSTIC ISOLATION
from65dB to 76 dB
Partition with double isolating panel, squared
interior profile of 10 x 10 cms and exterior panel
THERMAL TRANSMITTANCE
from0,15W/m2
K to0,08W/m2
K
PERIODIC TRANSMITTANCE
from0,12W/m2
K to0,04W/m2
K
ACOUSTIC ISOLATION
from 65 dB to 78 dB
Partitions with isolating panel and exterior panel.
THERMAL TRANSMITTANCE
from0,24W/m2
K to0,09W/m2
K
PERIODIC TRANSMITTANCE
from0,15W/m2
K to0,02W/m2
K
ACOUSTIC ISOLATION
from 49 dB to 61dB
Partition with isolating panel, “Z” profile,
with isolating subjection with “Ω” profile and
an exterior panel.
THERMAL TRANSMITTANCE
from0,22W/m2
K to0,12W/m2
K
PERIODIC TRANSMITTANCE
from0,20W/m2
K to0,10W/m2
K
ACOUSTIC ISOLATION
from 45 dB to 55 dB
Partition with isolating panel, “Z” profile, with
intermedium panel, subjection with “Ω” profile
and an exterior panel.
THERMAL TRANSMITTANCE
from0,22W/m2
K to0,12W/m2
K
PERIODIC TRANSMITTANCE
from0,20W/m2
K to0,09W/m2
K
ACOUSTIC ISOLATION
from 47 dB to57dB
Partition with isolating panel, squared panel of 10 x 10
cmd, “z” profile with isolation, subjection in “Ω” and an
exterior panel.
THERMAL TRANSMITTANCE
from0,21W/m2
K to0,12W/m2
K
PERIODIC TRANSMITTANCE
from0,20W/m2
K to0,10W/m2
K
ACOUSTIC ISOLATION
from63 dB to 74 dB
UNIPAN panel
Board of
laminated
plaster
thermic
insulation insulating panel partition/ ground metallic profile
12
Ventilated facade
Partitions with different thermic functions
partitions, wall linings, suspended ceilings
outdoor solutions
Wall linings with profiles, insulating panel and an
exterior panel.
TERMAL TRANSMITTANCE
from0,27W/m2
K to0,13W/m2
K
PERIODIC TRANSMITTANCE
from0,03W/m2
K to0,01W/m2
K
ACOUSTIC INSULATION
from 64 dB to 74 dB
Wall linings with “L” profiles, insulating panel and
an exterior panel.
TERMAL TRANSMITTANCE
from0,28W/m2
K a0,13W/m2
K
PERIODIC TRANSMITTANCE
from0,03W/m2
K a0,01W/m2
K
ACOUSTIC INSULATION
from 64 dB a 74 dB
Wall linings, with “Z” profile, subjection with
“Ω” profile and an exterior panel.
TERMAL TRANSMITTANCE
from0,26W/m2
K to0,12W/m2
K
PERIODIC TRANSMITTANCE
from0,02W/m2
K to0,01W/m2
K
ACOUSTIC INSULATION
from64 dB to 75 dB
Wall lines with isolating panel, profiles attached
to the wall, and an exterior panel
TERMAL TRANSMITTANCE
from0,26W/m2
KTO to 0,12W/m2
K
PERIODIC TRANSMITTANCE
from0,02W/m2
K to 0,01W/m2
K
ACOUSTIC INSULATION
from 64 dBTOto 75 dB
Ventilated facade with separator profile
and exterior panel.
Facade with separator profile
in “Ω” and exterior panel.
• Partition of support no horizontal
• With good finishing
• Resistance to atmospheric agents
· Partition from horizontal support
· With good finishing
· Resistance to atmospheric agents
Suspended ceiling subjection with
“Ω” profile and panel.
• Rigid ceiling
• Resistance to atmospheric agents
• Fireproof ClassA1
The attachment of false ceiling with crashes,
insulating panel and exterior panel.
TERMAL TRANSMITTANCE
from0,28W/m2
K a0,14W/m2
K
PERIODIC TRANSMITTANCE
from0,10W/m2
K a0,08W/m2
K
ACOUSTIC INSULATION
from 61 dB a 73 dB
Profile “Ω” subjection and double panel.
• Non-combustible
• Resistance to atmospheric agents
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Support of photovoltaic system
Ceiling
Ventilated facade for recovery in humid environments
Thermal recuperation without ventilation Thermal ventilated recovery
LEGAL LIMITS
To buildings Class A: Transmittance from 0,12toa 0,20 W/m2
K
TRASMITTANCE < 0,74 W/m2
K
FACADE INSULATING > 43 dB
.
PARTITION WALLS CLADDING WALLS
1 2 3 4
Partition wall with isolating
panel and one board on
each side.
Partition wall with isolating
panel and double board on
each side
Partition wall with double metallic structure,
double isolating panel and one board on
each side.
Cladding wall with metallic
structure fixed to the partition wall,
with isolating panel and double
board.
14
BUILDING FLEXIBILITY HIGHTEMPERATURE WATER AND MOISTURE
Curved walls, innovative aesthetic
solutions, with radius of curvature of up
to 15 cm. The only limit is the
imagination.
It is possible by UNIPAN and UNIFLEX
boards and the total flexibility of the
UNIFIX system features.
PARTITION WALLS
2
The production technology and the
absence of organic material on the
boards guarantee a total protection
from bacteria and mold in rooms such
as saunas and steam baths, in
environments laden with moisture,
characterized more by high
temperatures.
PARTITION WALLS
UNIPAN ® boards are not affected by
the presence of water. They are ideal
for the construction of divisions and
suspended ceilings in pools and spas.
Its structural stability avoids dilation
and consequent chipped or broken
tiles.
PARTITION WALLS
CLADDING WALL
4 5
CLADDING WALL CLADDING WALL
SUSPENDED CEILINGS SUSPENDED CEILINGS SUSPENDED CEILINGS
1 2 3
4 5
8
6
1 2 3
4 5
8
6
7
1 2 3
4 5
8
6
7
1 12 2 23 3 3
4 4 45 5 56 6 6
7 7 78 8 8
divisions, Cladding walland suspended ceilings
indoor solutions
SUSPENDED CEILINGS
5 6
Cladding wall with metallic
structure fixed to the partition wall
made of bricks and one board.
Cladding wall with metallic profiles in
omega and one board.
Suspended ceiling with metallic profile
in omega and a board.
Suspended ceiling on hanging metallic
structure, with isolating panel and one
board.
15
PUBLIC PLACES
Shopping centers, offices,
universities, museums, or any
building that is characterized by a
high presence of public, are
environments that require high
resistance, durability and flexibility
in its reali zation: t he peculiarity of
the unifix system.
PARTITION
CLADDING WALL
SUSPENDED CEILINGS
CLEANING AND HYGIENE
UNIPAN ® boards are ideal for
environments requiring continuous
washing with liquid disinfectants. High
structural properties also allow the
presence of suspended or outstanding
charges (screens, lighting...) which are
typical in industrial kitchens or service
premises.
PARTITION
CLADDING WALL
SUSPENDED CEILINGS
7 8
SPORTS FACILITIES
In addition to resistance to moisture,
UNIPAN® boards are characterized by
a high impact resistance. They are,
therefore, ideal for environments
dedicated to indoor sports, even with a
high level of impact.
PARTITION
CLADDING WALL
SUSPENDED CEILINGS
UNIPAN
UNIPAN® boards are manufactured according to the standard EN 12467.
Comply with the American standard Ansi A118.9 and ASTM C 1325, and the
demands of the HUD on materials, as well as standards Ansi 106.11-1990.
Its main applications are the construction of ventilated facades, exterior walls, roofs,
fireplaces, outdoor, sockets, garages and supports for coatings enclosures.
UNIPAN® boards provides a smooth and sturdy surface for the application of
ceramic tiles, glass and stone materials.
They can be smoothed with Unijoint to obtain a surface suitable for painting. Ideal
for partitions, suspended ceilings, screeds, eaves and ceilings, wet or dry.
They do not suffer deterioration in the presence of water, hence its durability in
environments saturated with moisture, such as bathrooms, showers, kitchens,
laundries and stays in the open air.
UNIPAN is a cement board
reinforced with fibres produced in
continuous cycle and retrieved
from a mixture of Portland cement
and aggregates. It is reinforced on
both sides with fiberglass for the
polymer coating. The longitudinal
edges are reduced and reinforced
using Edgetech® technology (tape
double coating with mesh and
fiberglass).
The ends (edges of the head) are
squared.
16
TECHNICAL DATA VALUES
CE Mark EN 12467
Thickness 12,5 / 16 mm
Wide 1200 mm
Lengh 2000 mm
Weight 14,2 / 17,9 kg/m2
Radius of curvature 1,5 m
lineal tolerances + /- 3 mm
Thickness tolerances + /- 0.8 mm
Depth of the longitudinal joint 1,5 mm
Elasticity modulus >3500 MPa
Flexion resistance 12467) >8,3 MPa
Wind load (Slabs sp. 12,5 / 16 profiles int. 400 mm.) 3,6 Kpa
Scratch resistance >850 N
impact resistance No damage
Freeze- thaw cycles12467) 100 cycles
Drying dipping cycles (EN 1247) 50 cycles
Sun-rain cycles N 12467) 50 cycles
Immersion in hot water (EN 12467) 56 days
Linear thermal expansion 0,013 mm/°C/m
Thermal conductivity 0,39 W/m°K
Water steam transmission 1975 g/hm2
Permeability to water steam μ 54
Bacteria resistance 0 (no growht)
Fungui resistance 0 (no growht)
Fire reaction (EN 13501) A1 (fireproof)
UNIFIX system
board
UNIFLEX is the board of concrete reinforced from 12.5 mm thick more flexible in the
market, capable of reaching a bend radius of 150 mm (for angles of 90 °) without
breaks or cracks and mostly nondeformable.
UNIFLEX is the answer to the realization of particularly flexible construction solutions.
These lightweight fiber reinforced cement boards are devoid of plaster, cellulose and
asbestos, avoiding the deterioration in presence of water.
They have therefore high durability in environments saturated with moisture, high
temperatures and also in the continuous presence of frost.
However, its main feature is the ability to adapt to any form of creativity without the
preliminary "shaping" operations. boards fit in any medium and allow to perform any
type of architecture, even to sculptural forms.
Easy and speed of installation are the characteristics of this innovative product.
UNIFLEX is used for the coating of beams and columns, arches, curved walls and
ceilings and in any case in which it is necessary to produce curved surfaces.
It provides a smooth surface resistant to the application of ceramic tiles, glass and
coatings of ceramic brick or stone materials.
It can be smoothed with Unijoint to obtain a smooth surface suitable for painting.
TECHNICAL DATA VALUES
Thickness 12,5 mm
Wide 1200 mm
Length 2000 mm
Weight 14,2 kg/m2
Lineal tolerances + /- 3 mm
Thickness tolerances + /- 0.8 mm
Depth of the longitudinal joint 1,5 mm
Scratch resistance >850 N
Impact resistance No damage
Linear thermal expansion 0,013 mm/°C/m
Thermal conductivity 0,39 W/m°K
Water steam transmission 1975 g/h m2
Permeability to water steam μ 54
Bacteria resistance 0 (no increase)
Fungal resistance 0 (no increase)
Fire reaction A1 (fireproof)
Radius of curvature 15 cm
17
UNIFLEX
UNIFLEX panel is
manufactured in a continuous
cycle and is obtained from a
mixture of Portland cement
and aggregates. On one side
reinforced with glass fiber and
polymeric coating on the
other side with a fiber special
glass. The longitudinal edges
are reduced and reinforced by
the EdgeTech® technology -
double coated tape mesh and
fiberglass.
UNIFIX system
accessories for boards
Metal profiles
It's metallic profiles for the construction of
partitions, suspended ceilings, linings and
ventilated facades. All profiles are made
of steel coated, hot dip, of zinc alloy cast
containing at least 99% of zinc.
Manufactured according to the standard in
10142. Measured variables according to
specific applications.
Acrijoint
Acrylic coating of fine thick paste of color
suitable for application in UNIPAN® and
UNIFLEX® boards. Based on acrylic
resin emulsified with sand of quartz and
titanium dioxide. Highly resistant to light
and alkali effects.
Anti-mold and corrosion agents
dissolved in water.
Univis
Corrosion-resistant screws, specific to
the fixing boards:
• Self drilling
• Countersunk head
• For interior / exterior use
• Tip of nail for thickness up to 0,8 mm
and wood.
• Teks Point for profiles with thickness
from 0.7 mm to 2 mm.
Resistance to saline fog 1500 hours.
4.2 mm thick.
Lengths of 32 and 41 mm.
Tyvec®
Waterproof and breathable membrane
vapor from water.
Roll: 1,5 m height and 50 m length.
Unijoint
Paste-based cement mixed with
resins. Single component to be used in
treatment of joints and smoothing full
boards UNIPAN® and UNIFLEX®.
Extremely elastic contraction.
Available in these finishing:
• Normal
• Rustic
-Color grey
In 25 kg bags.
Unitape
Glass fiber reinforcement for joints
between boards UNIPAN® and
UNIFLEX®.
• Weight: 70 gr/m²
• Mesh Size: 2,2 x 2,2 mm.
EN - ISO 13934-1
• Tensile strength: 900 N/50 mm.
• Elongation: 4.5%
Roll: of 75 mm. wide and 50 m long.
Unijoint
EXTRA FINE WHITE
Paste-based cement mixed with
resins. Single component to be used in
treatment of joints and smoothing full
boards UNIPAN® and UNIFLEX®.
Extremely elastic contraction.
-WHITE COLOR
In 25 kg bags.
Uniroll
Network of alkali-resistant fiberglass for
the reinforcement of UNIPAN® and
UNIFLEX® boards.
• Weight: 160 gr/m²
• Mesh size: 4 x 4,5 mm.
EN - ISO 13934-1
• Tensile strength: 2100 /N 50 mm.
• Elongation: 3,8%
Roll: of 1,10 m. wide and 50 m. long.
18
UNIFIX system
PVC profiles
Joined output ventilated with
gutter.
Application examples of PVC profiles in the different uses.
J DRIP CG + VENTILATED BAND J DRIP CG + VENTILATED BAND
J VENTILATED
WITH GUTTER
UNITRIM U JDRIPCG UNITRIM U
19
architectural moldings
Dilatation joint
UNITRIM JOINT
drains
ventilation in ceiling
ventilation in facade
J VENTILATED WITH GUTTER + VENTILATED BAND VENTILATED + J DRIP SG
VENTILATION BAND
Sections from 14 to 84 mm.
J VENTILATED
WITH GUTTERJ DRIP SG
Joined output “L”, without
gutter.
J DRIP CG
Joined output with gutter.
UNITRIM ANGULAR
Protectors of 90°angle.
UNITRIM ANGULAR
Profile in variable angle.
UNITRIM U
Profile in architectural
“U”.
UNITRIM JOINT Profile
for expansion joints.
J DRIP SG + J DRIP CG
Technical service of SOLEXIN
SOLEXIN offers to designers
an exclusive service that
responds to any application
and type of project and
provides information on the
performance of products in
terms of thermal and acoustic
insulation, resistance to loads,
wind, earthquake, and
resistance to fire. .
Static calculations
SOLEXIN’s Technical Department is
able to solve all problems with
competence and professionalism, in
structural design and calculation
relative to the walls, partitions and
SUSPENDED CEILINGS according to
the different conditions of exposure to
the action of the earthquake, wind and
application of special charges.
Through the use of a calculation
software we analyze the behavior of
each system component: resistance of
the boards, screws, joints calculations
and the interactions with edges.
Thermal calculations
SOLEXIN’s Technical Department is
able to carry out the evaluation of the
thermo- hygrometric systems with the
help of special programs that consider
both compliance with national legislation
as evaluating the restrictive parameters
introduced parameters designs quality.
Evaluations also affect the parameters
of the elements in summer and winter
UNIPAN® boards in terms of:
• Thermal transmittance (U)
• Thermal resistance (R)
• Coefficient of variation of the thermal
conductivity (λ) for different temperature
conditions
• periodic thermal transmittance (Yie)
• Damping factor (f)
20
technical service
privileged interlocutor
• Thermal resistance (φ)
• Internal and external heat capacity (C)
• Internal and external dynamics
Resistance (A)
• Dynamic simulation of the temporal
behavior of the structures lie
You can also carry out risk assessment of
condensation on the surface, according
to the three methods provided by UNI EN
ISO 13788, and Glaser diagrams for
analysis of interstitial condensation.
Acoustic calculations
SOLEXIN has a highly professional team
of experts who can conduct
assessments to verify compliance with
the acoustic performance required by
the customer. SOLEXIN has an
advanced system of sound insulation
calculation based on rigorous analysis
and technical physics systems, for
reliable and complete prediction of the
acoustic behavior of building
components made UNIPAN® boards.
By submitting the design specifications of
the buildings in the design phase or
implementation you can make an
estimate of the frequency or unique
index with the following parameters:
- The acoustic noise of horizontal or
vertical interior walls and facades.
- Level of acoustic insulation made with
forged UNIPAN®
21
Technical assistance:
• Drafting specifications
• Preparation of
construction details.
SOLEXIN has a technical department formed by experts who, thanks to the
use of specific software to the design can help designers and contractors in
the development of technology tailored to your needs, to minimize the risks
by a lack of design.
SOLEXIN offers the designer a large database of structural details in
electronic format, containing type sections, joints and fittings, walls,
ceilings and facades with UNIPAN® panels specifically adapted to every
need and to environmental conditions.
Offers a consulting service for study and preparation of tender documents
intended for a detailed description of the works and projects according to
individual customer needs, in order to allow an evaluation of costs,
provided a timely review for director of the project.
22
technical service
supporting documentation
Adhesive sheet
Special wall board
Metal reinforced
plate h= 300 mm Screw
12 mm thickness
Metallic profile Profile
23
Technical
assistance
After-sales
SOLEXIN is a competent partner to turn to with confidence. Designers, companies
and applicators can rely on our team of experts who offer comprehensive consulting
services, ranging from design to the execution of the works. The design is made in a
previous phase with the search of different solutions to customer needs and
environmental conditions. The service includes verification of construction details,
specifications, static calculations, and acoustic and thermal insulation.
Sampling and inspection "ad hoc " acoustic measurements and technical assistance
"in situ" for the performance of work is guaranteed professionally throughout Europe.
The products can be covered by insurance replacement for Buyer Protection on
durability thereof.
24
technical service
after-sell assistance
Test and Measurement service on site
SOLEXIN has the necessary equipment (or means to hire it)
and operates according to the levels of calibration standards
(sound level meter, dodecahedron, directional speakers) for
the measurement of work:
- R'w acoustic insulation of walls, ceilings and floors.
- The index level of traffic noise nw foot floor boards made
with dry UNIPAN®
- D2m Index facade insulation, nT, w The team of experts
SOLEXIN is composed of technical experts in acoustics
(former Law 447/95) capable of performing any evidence.
Guaranteed delivery in Spain
SOLEXIN is responsible for providing all the territory.
CE and ASTM market
The UNIPAN® boards conform to European standards through
the CE (EN 12467) and are compatible with ASTM American.
This condition makes them a global product can be inserted into
all buildings in Europe, North America, South America, Africa
and the Middle East, ensuring the builder and designer
compliance with the technical standards established by the
different countries.
25
building products
CE brand
One of the principles of the
European Union is the free
movement of goods, this
principle applies to the
creation of a large European
single market and the
elimination of trade barriers
posed by different technical
regulations in force in each
Member State
It is therefore necessary to establish harmonized technical standards at European
level to replace the existing technical standards in different countries and at the
same time ensuring a high level of safety in the use of the products.
This requirement is a key role in the field of construction products, including a
variety of products ranging from glass, stone and similar products. Windows and
doors, plasterboard, geotextiles and membranes of the wood and of the insulation
products, also the number of people involved, manufacturing companies, public
administration, real estate, construction companies, maintenance, etc.
The high interlinkages in this sector with the influence of the customs and laws of
each country (or region) and issues related to territory and climate makes the
harmonization of technical standards and regulations is required.
Regulation nº 305/2011
This Regulation lays down conditions for the introduction on the market or
marketing of construction products by establishing harmonized rules on how to
express the performance of construction products in relation to their essential
characteristics and on the use of CE marking on those products. The regulation
also specifies that may be placed on the market only construction products suitable
for the intended use, as products with characteristics that once supplied to
construction works, they could meet the following requirements.
- Mechanical resistance and stability (to avoid collapse, deformation or other
damage)
- Safety in case of fire (in case of fire, the emergence and spread of fire and smoke is
limited and the occupants can be rescued without compromising the safety of the
rescuers at risk)
- Hygiene, health and environment (materials and components that cannot produce
toxic gases or water pollution and soil)
- Safety and accessibility in use (installation and use does not pose a risk of
accidents)
- Protection against noise (noise perceived by the occupants or people nearby should
not be detrimental to your health)
- Energy saving and thermal insulation (energy consumption during use is moderate)
- Sustainable use of natural resources (to ensure durability, recyclability and reuse of
construction and materials).
As noted above, the essential requirements are applied to both the product and the
final assembly building. A CE marking product is "a product suitable for the intended
use" is not the result of chance operations, but a process characterized by the
production control and organization of the production process. The CE mark
ensures that the construction product is in conformity with all applicable provisions
of European directives.
In particular, the CE marking is appropriate when it meets the following conditions:
- The product meets technical standards (harmonized European Standard-
Harmonized), or with the corresponding standards harmonized national standard.
- In the case where there are no harmonized standards, the product complies with
national standards recognized by the European Commission, which allows you to
benefit from the presumption of conformity. The texts of national standards that
meet the essential requirements are communicated to the Commission by the
Ministry of Industry relevant.
- The product meets European technical approval "DEE".
26
technical harmonization
regulation 305/2011
The CE mark indicates that the construction product meets national standards
transposing harmonized European technical standards (NEA) and the label bearing
the CE marking must indicate:
- Name and registered address of the manufacturer (or importer or distributor)
- Unique identification code of the product-type
- The last two digits of the year of the first placement of the mark
- Reference number of the declaration of performance
- Level or class of the performance declared
- Number of the harmonized standards applied or DEE
- Number of the notified body
- Intended use of the product
In summary, the CE marking has the mission to ensure the consumer (= the buyer),
confirming that marked construction products meet the essential requirements on
safety and have passed the tests required by specific technical standards. The aim is
that the manufacturer can put products on the market and cannot be confused with
another brand. The CE marking shall be affixed on the product, visibly, legibly and
indelibly marked, and if not possible, alternative packaging, alternatively in
commercial documents accompanying and fixing marks (on the product / brand /
packaging / documents) marks or inscriptions likely to avoid confusion with the CE
mark.
European technical documents
In addition to compliance with harmonized technical standards EN, a product cannot
have the CE mark unless it complies with European Assessment Document (EAD),
which will be prepared by the OEt (Agency for Technical Evaluation) at the request of
the manufacturer of the corresponding product.
The DEE " a favorable technical evaluation " of the product for the intended use
based on the correspondence to the essential requirements for building works in
which the product is to be used.
It can be issued when:
a) the product does not fall within the scope of any existing harmonized standard;
b) at least one essential characteristic of that product, the assessment method
foreseen in the harmonized standard is not appropriate, or
c) the harmonized standard does not provide for any assessment method, at least
one essential characteristic of that product.
The final concession document after evaluating the OTS renamed ETE (European
Technical Assessment) which is defined as the documented assessment of the
performance of a construction product in relation to its essential characteristics, in
accordance with the corresponding European Assessment Document.
Whenever there is a European Assessment Document can be issued a European
technical evaluation even if it had approved a mandate for a harmonized standard.
The European Technical Assessment shall include the performance to be declared,
by levels or classes, or in a description, of those essential characteristics agreed
between the manufacturer and the TAB which has lodged the application for the
declared intended use, and technical details necessary for implementing the system
of assessment and verification of constancy of performance.
UNIFIX system
27
construction products
CE brand
Certificate of conformity
In order to fully apply the principles of quality that Regulation 305/2011 refers, is
expected to issue the certificate of conformity various tests and inspections carried out
by the authorized manufacturer and / or an authorized organism according to a system
which depends on the type of product. More simply, the manufacturer or his authorized
in the European Community representative must certify, on their own or through an
approved certification body, that the products meet the requirements of technical
specifications in accordance with the assessment procedures laid down in Regulation.
The certificate of conformity, is a system that defines the set of checks and controls to
be performed in a certain product and its implementation responsibilities between the
manufacturer and the notified body.
It consists of the following series of checks and controls:
- Initial type testing of the product (in English, initial type testing, the acronym Itt) to be
made, when appropriate, by the manufacturer or an approved body;
- Periodic testing of control samples taken at the factory, on the market or on site by
the manufacturer (self-control) or an approved body;
- Implementation of a process control system factory (Factory Production Control,
abbreviated Fpc), as a producer;
- Adoption of a control system of the manufacturing process, by an authorized body.
There are some systems of
conformity certification:
System 1+
System 1
System 2+
System 3
System 4
Conformity certification system
The certification system of conformity can be defined as the degree of seriousness with
which a product is controlled in the factory and on the market, and is defined in
Regulation 305/2011 of building products. The severity of control is indicated for each
product standard. This regulation defines the elements that characterize the
certification procedures of conformity. Certification systems of conformity, the functions
of the authorized bodies and obligations for manufacturers are detailed in the
aforementioned Regulation 305/2011 of construction products (RPC).
Application of the standard
In Spain Regulation 305/2011 is being collected by the draft royal decree that bears
his name. With regard to the timetable for implementing Regulation which is provided
for each construction product in a period of coexistence in the European market for
the products of the CE mark and CE mark products, at the end of that period, the EC
is mandatory. In practice, a period of time is left for producers to provide for applying
the requirements of regulations and the entry into force and the expiry of this period
varies depending on the product.
This Regulation shall enter into force on the twentieth day following its publication in
the Official Journal of the European Union. However, Articles 3-28, Articles 36-38,
Articles 56-63 and Articles 65 and 66, and Annexes I, II, III and V shall apply from 1
July 2013. This Regulation shall be binding in its entirety and directly applicable in all
member States.
For flat fiber cement sheets harmonized standard EN 12467 is the reference, which
came into force on 01/01/2006 and the end of the coexistence of products CE marked
and unmarked expired on 01/01/2007.
28
technical harmonization
standard EN 12467
EN 12467
Fiber cement boards are divided
into:
- 2 types, depending on their
composition (type AT and NT)
- 4 categories, according to their
resistance to atmospheric agents
(Category A, B, C, D)
- 5 classes, according to their
flexural strength
- 2 levels, according to their
dimensional tolerances
- 2 types depending on their
composition types
- 4 categories according to their
weather ability
UNIFIX system
EN 12467 standard
EN 12467 standard " flat fiber-cement sheets - Product specification and test methods"
describes the requirements that fiber-cement sheets must have (to allow use in
construction must meet the 6 essential requirements) in order to obtain the CE marking.
The standard specifies the technical requirements, define the methods of inspection
and testing and defines the conditions for the acceptance of fiber cement flat boards for
one or more of the following uses:
- Exterior coating boards
- Lining board for interior walls and ceilings
Composition, appearance and finishing
The boards considered in the standard are composed of cement or calcium silicate
formed from a chemical reaction of the siliceous and calcareous material, reinforced by
fibers. The cement must meet the requirements of EN 197-1 or alternatively the technical
specifications of the nation that uses the board. The reinforcing fibers must have the
following composition:
- Fibers selected without established provision.
- Textured continuous
- Net
The boards can have the surface " finish " or "raw”, can be colored or left in its original
color and receive transparent or colored coatings.
Classification of the board
The fiber cement sheets are divided into:
- 2 types according to their composition (At type and Nt)
- Four categories according to their weather ability (Category A, B, C, D)
- 5 classes according to their flexural strength
- 2 level according to their dimensional tolerances
As for the composition, the standard considers two types of sheets of reinforced
concrete:
- Type boards at the composition contains asbestos.
- Nt type boards whose composition does not contain asbestos.
The manufacturer shall certify the presence and release of asbestos particles and
harmful substances. In Europe it is not allowed to products containing asbestos, for
example, AT type boards cannot be used in the European market are marketed.
With respect to resistance to atmospheric agents, the standard considers the following
categories:
- cat. A boards ready to withstand conditions of high temperature, high moisture
and heavy frost
- cat. B boards arranged to withstand conditions of high temperature, moisture, and
sometimes icy. The leaves should always be protected and should not be
subject to extreme environmental conditions.
- cat. C boards for indoor applications where they can be exposed to high
temperatures and moisture, but not for the ice.
- cat. D boards for indoor applications where they can be exposed to high
temperatures and moisture, but not for the ice.
2
technical harmonization
EN 12467 standard
The standard provides for the execution of specific tests to determine the
characteristics of durability of the boards, according to the category to which they
belong must be subjected to tests involving the measurement of the flexural strength
at the end of a predetermined number of freeze-thaw cycles and cycles of wetting –
drying.
For categories A, B and D, the standard provides a leak-proof water: there may be
signs of moisture on the board, but should not be the formation of water droplets. For
boards that belong to the D category should be conducted measuring water vapor
permeability.
The legislation also provides for the Evaluation of Fire reaction boards, with the
presumption that belongs to the class A1, defined by Directive 96/603 / EC in
conformity with EN 13501-1
Reaction to fire
The table summarizes the types of tests to be performed for each category of boards.
Test
Category
A B C D
Impermeability Yes Yes n.a. Yes
Hot water Yes Yes Yes Yes
Immersion – drying 50 cycles 25 cycles 25 cycles 25 cycles
Freeze – thaw 100 cycles 25 cycles n.a. 25 cycles
Heat – rain 50 cycles 25 cycles n.a. n.a.
Water vapor permeability n.a. n.a. n.a. n.a.
Fire resistance Yes / npd Yes / npd Yes / npd Yes / npd
Reaction to fire Yes / npd Yes / npd Yes / npd Yes / npd
Release of dangerous substances Yes / npd Yes / npd Yes / npd Yes / npd
(n.a). -Noapplicable. – (npd). - No Performance Determined.
5 classes according to
their flexural strength In regards to the flexural strength of the boards classification, it is made into 5 classes
characterized by different values of the modulus of rupture minimum " MOR “,
expressed in megapascals (MPa). The value is calculated from the average of the
tests performed on the board in both directions. Boards for categories A and B, the
minimum value of the modulus of rupture is evaluated in a "wet " environment, while
boards in categories C and D will be evaluated under "normal environmental
conditions
MOR (Mpa)
Minimum values
MOR (Mpa)
Minimum values
IN WET CONDITIONS IN AMBIENCE CONDITIONS
Classes Category A e B Classes Category C e D
1 4 1 4
2 7 2 7
3 13 3 10
4 18 4 16
5 24 5 22
30
technical harmonization
standard EN 12467
2 levels according to their
dimensional tolerances
In relation to dimensional tolerances, the standard identifies two levels, characterized
by the maximum values of the tolerances for the length, width, thickness, and angle
adjusting brackets. The boards must meet all the requirements related to the same
level of tolerance.
The dimensional tolerances values are:
Width and length tolerances
Nominal dimension“a” Level1 Level 2
“a” ≤ 600 mm ± 3 mm ± 4 mm
600 mm < “a” ≤ 1000 mm ± 3 mm ± 5 mm
1000 mm < “a” ≤ 1600 mm ± 0,3% “a” ± 0,5%“a”
1600 mm < “a” ± 5 mm ± 8 mm
Note: " a" is the nominal length specified by the manufacturer or width.
Thickness tolerance
Boards “without finishing”
Nominal thickness“e” Level 1 e2
“e” ≤ 6 mm ± 0,6 mm
6 mm < “e” ≤ 20 mm ± 10% “e”
“e” > 20 mm ± 2 mm
Note: "e" is the nominal thickness of the sheets.
The difference between the maximum and minimum value of the measured thickness on a
single board should not exceed 10 % of the maximum measured value.
Boards “for decorative uses”
Nominal thickness“e” Level 1 e2
“e” ≤ 6 mm – 0,6 mm + 0,9 mm
6 mm < “e” ≤ 20 mm – 10% “e” + 15% “e”
“e” > 20 mm – 2 mm + 3 mm
Note: "e" is the nominal thickness of the sheets.
The difference between the maximum and minimum values of the thickness of a
single sheet detected in 8 measures provided by the standard, should not exceed 15
% of the maximum measured value.
Tolerances for aligning the corners:
They apply only in the case of large boards (boards with greater than 0.4 m surface
and the length / width ratio greater than 3) and are shown in the following table:
Level1 Level 2
0,1% 0,3%
Tolerances related to the angles of the board:
Level1 Level 2
2 mm/m 4 mm/m
UNIFIX system
31
technical harmonization
standard EN 12467
CE brand
The manufacturer or his representative in the European Union is responsible for
affixing the CE marking, and must place in accordance with Directive 93 / 68 / EC and
to include within commercial documents related to the product (such as DDT).
The CE mark must be supplemented with the following information:
- Name, brand identity and address of the manufacturer
- The last two digits of the year in which the mark is placed
- Reference to the European standard EN 12467
- Product Description (name, material and use)
- At or Nt (presence or absence of asbestos)
- Dimensions - Class (1, 2, 3, 4, 5)
- Category (A, B, C, D)
- Reaction to fire
32
UNIPAN®
boards appliances
Reinforced cement board with light fibers UNIPAN® has obtained the CE
mark and are manufactured according to the UNI EN 12467.
Deputy facsimile copy of the CE marking is accompanied demonstrating that:
- The boards are of the type nt - without asbestos
- The level of dimensional tolerance is 1
- The class of flexural strength is equal to 2
- The category of weather resistance is a
- The class of reaction to fire is the a1
A classification of the boards makes UNIPAN® suitable for applications where
the surfaces are subjected to heat, high humidity and heavy frost.
Tests carried out to obtain category A weather ability are:
- 100 freeze-thaw cycles in which the board is immersed in water at 20 ° C for
3.2 hours and then cooled to -20 ° C for 3.2 hours.
- 50 cycles of immersion drying in which the board is immersed in water at
room temperature for 18 hours and subsequently dried in a ventilated
chamber at 60 ° for 6 hours.
- 50-rain cycles in which the blade is hit by hot water spray for 3 hours and
then heated at 60 ° C for 3 hours.
- Immersion in hot water at 60 ° C for 56 days.
Overcoming these tests and subsequent CE mark represent a guarantee for
the use of outer boards UNIPAN®.
GLOBALBUILDING srl
via Matteotti,10
31048 Loc. Spercenigo di San Biagio di Callalta - TV - ITALY
07
EN 12467
Fiber cement flat sheet
LASTREUNIPAN
Fiber cement flat sheets for interior walls and ceilings and
external Fiber cement flat sheet for internal and external walls
and ceilings
Dimensions / Size: 1200x2000x12,5 mm
Type / Type: NT (without asbestos / asbestos free) tolerance /
Level of tolerance level: 1
Class: 2
Category: A
Reaction to fire class: A1
Soluciones Expertas en Incendios
Av. Menéndez Pidal 43, Edificio B, 2ª planta
28036 Madrid - SPAIN
Tel: 91 368 51 20
info@SOLEXIN.es
www.SOLEXIN.es
Activity area:
PORTUGAL - FRANCE - AFRICA - LATINOAMERICA
For further information:
internacional@SOLEXIN.es
latam@SOLEXIN.es

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UNIFIX SYSTEM DRY CONSTRUCTION SOLUTIONS FOR EXTREME ENVIRONMENTS

  • 1. SOLUCIONES EXPERTAS EN INCENDIOS UNIFIX SYSTEM PLASTER BOARD REINFORZED WITH FIBER IN EXTREME CONDITIONS EN 12467 RESISTANCE TO ATMOSPHERIC AGENTS CATEGORY A OUTDOOR – HIGH HUMIDITY – ICE OUTDOOR DRY CONSTRUCTION SYSTEM
  • 2. Index SYSTEM’S ADVANTAGES 2 TYPES OF APLICATIONS 4 TECHNICAL DETAILS 10 OUTDOOR SOLUTIONS 12 INDOOR SOLUTIONS 14 UNIPAN® BOARD 16 UNIFLEX BOARD 17 CONSTRUCTION SYSTEM 18 TECHNICAL SERVICE 20 CE MARKET 26 NORMATIVE EN 12467 29
  • 3. dry constructions UNIFIX system UNIFIX is a dry building system for the construction of partitions, curtain walls and outdoor ceilings characterized by divisions subjected to moisture and frost, suspended ceilings and walls in interiors with high relative moisture and high temperatures. UNIFIX system offers excellent innovative solutions thanks to the high benefits of UNIPAN® panels. These panels, made up with cement and other components, are characterized by the surface finishing with double layer of fiberglass and polymeric coating. It makes them ideal for the external use, given that they support frost, water and lengthy humidity conditions. Our technical department is available to provide all necessary technical details and choose the building solution which can better satisfy the needs of your project. UNIFIX system 1
  • 4. Advantages Easy to assembly High benefits More useful area Ideal for refurbishment Compared with the most traditional construction systems, UNIFIX with its dry assembly allows adapt its curvature, even in the case of particularly complex architectural constructions providing advantages both in performance and economic results. That becomes into significant savings due to the better performance of labor, equipment and support structures, with an optimization in terms of logistics, movement of materials and overall work management. A significant saving in weight with the same wall thickness, with the advantage of increasing the presence of insulating material and a considerable flexibility in mounting. This allows obtaining a high performance in terms of thermal and acoustic insulation and fire behavior and also increasing seismic resistance compared to traditional buildings. Some of the unique features of this system are: resistance to water, fire, frost, and unassailable by fungi and bacteria in a saturated moisture and vapor ambient. The reduction on fall thickness with the same performance produces an increase in the available surface area with an obvious advantage in terms of economic yields. It isn’t needed to reinforce the building’s structure due to the weight reduction. 2
  • 5. innovative solution in the architecture’s limits Environmental Sustainability • Less energy consumption for heating and air conditioning resulting in lower CO emissions. • Reduction in the consumption of resources (water and materials), due to the controlled industrial productive cycle. • Less contamination in the construction and transport phase through the weight reduction and the volume of the materials used. • Less weight and more useful area in the building with the same surface. Constructive Characteristics • This system provides different grades of solutions of thermic and acoustic insulation to advanced buildings type A • High seismic performance in lightweight structures, due to the high ductility of the steel structures with less total weight of the product. • Construction of concave or convex walls in situ with the dry bendability capacity with a radius of 150 cm (UNIPAN board) and 15 cm (UNIFLEX board) with 12.5 mm thickness. • High grade of salubrity, even in extreme situations, thanks to complete inorganic components and special production technologies that prevent the formation of mold and moisture. 3 2
  • 6. Tbilisi Public Service Hall Tbilisi, Georgia Studio Fuksas The UNIFIX system of SOLEXIN allows the designers expressing new ideas and exploring new construction ways. Developing new models to interpret the architectural space with an absolute originality. UNIFLEX boards, with bendability radius of 15 cm, allow design solutions which were unattainable until now. There aren’t any systems with such flexibility grade; UNIFLEX is a unique and patented system that the most innovative designers have successfully experimented. With its high resistance characteristics able to bear the most adverse climatological characteristics, such as high temperatures, high humid ambient and the presence of frost. Unlike other similar products, UNIPAN boards are classified in “A category” in the resistance to atmospheric agents. This classification can demonstrate through its experimental tests carried out with the conformity of the European standard EN 12467 its suitability for applications suffering from high temperatures, high moisture and high frosts. 4
  • 7. design freedom at the service of creativity 5
  • 8. Facade constructive systems The activity of SOLEXIN in the field of architecture is based on the implementation of systems tailored to the needs of the customer, as part of the environmental conditions in which builds and above all, in relation to the architectural language of the designer. SOLEXIN systems are a set of catalogue products, but a series of systems and types of facade that properly adapted and designed, become the solution required by the client and the designer. This is possible thanks to the experience of SOLEXIN with a team of engineers with extensive experience in the fields of thermal and acoustic insulation, fire protection and structural calculations. With the ability to communicate with customers and offering specialized solutions in collaboration with renowned architecture firms. 6
  • 10. Flexible solutions to environment with ambient problems such as: Spas Swimming pools Gyms Thermal Rooms Entertainment auditoriums Restaurants Discos The system allows solutions not only in extreme situations that are characterized by the constant presence of high moisture, such as swimming pools and spas, but also in bays such as basements, gyms, etc... The constant presence of water and humidity, such as in spas, requires solutions that keep dry the electrical and technical networks. UNIFIX system has solutions for indoor, with panels that do not alter its mechanical characteristics with the presence of moisture (not swell) and guarantee optimal protection. A system of partition walls that provides values of thermal and acoustic insulation performance superior to conventional walls and easier installation of domotic networks, both in new buildings and renovations. The divisions are lighter and less bulky to obtain the same performance. The assembling systems are fast and "dry-conditions" and do not require special equipment or water treatment. The surfaces are immediately ready for the application of the finish, thanks to the elimination of the "drying time" typical in traditional buildings. 8
  • 11. humid environments versatility for all types of designs 9
  • 12. paretic con diverse funzioni termiche UNIPAN® Fiber-cement panels Don’t contain Plaster Cellulose Asbestos For use in high frost situations 10 CATEGORY A*
  • 13. outdoor/ indoor technical data UNIFIX system thanks to the composition of its elements allows choosing the most suited solution to the needs of specific projects. Wheter it’s about outside facades or inside partitions, it is the widest range of solutions depending on the parameters requested. Mechanic resistance, flexibility, thermic and acoustic isolation, outdoor resistance and extreme situations: all with just one product. Below, there are some constructive solutions for design, with references to current standards and for different types of applications. Should you want further information, please get in contact with our technical department for any requirement regarding: • Current legislation. • Selection of the optimal solution. • Technical features and benefits. • Proper installation. * Category of atmospheric agents according to standard 12467: reinforced fiber-cement panels exposed to conditions of high temperature, high moisture and heavy frosts. 11
  • 14. Partition with double isolating panel and exterior panel.Partition with isolating panel and double panel. THERMAL TRANSMITTANCE from0,29W/ m2 K to0,15W/m2 K PERIODIC TRANSMITTANCE from0,28W/ m2 K to0,12 W/m2 K ACOUSTIC ISOLATION from 51 dB to 63 dB THERMAL TRANSMITTANCE from0,26W/m2 K to0,07W/m2 K PERIODIC TRANSMITTANCE from0,25W/m2 K to0,03W/m2 K ACOUSTIC ISOLATION from 60 dB to 72 dB Partition with double isolating panel, plaster intermediate panel and exterior panel. THERMAL TRANSMITTANCE from 0,23W/m2 K to0,08W/m2 K PERIODIC TRANSMITTANCE from0,15 W/m2 K to0,02W/m2 K ACOUSTIC ISOLATION from 61 dB to 73 dB Partition with isolating panel, squared interior profile of 10 x 10 cms with isolation and exterior profile. THERMAL TRANSMITTANCE from0,21W/m2 K to0,09W/m2 K PERIODIC TRANSMITTANCE from0,20W/m2 K to0,06W/m2 K ACOUSTIC ISOLATION from65dB to 76 dB Partition with double isolating panel, squared interior profile of 10 x 10 cms and exterior panel THERMAL TRANSMITTANCE from0,15W/m2 K to0,08W/m2 K PERIODIC TRANSMITTANCE from0,12W/m2 K to0,04W/m2 K ACOUSTIC ISOLATION from 65 dB to 78 dB Partitions with isolating panel and exterior panel. THERMAL TRANSMITTANCE from0,24W/m2 K to0,09W/m2 K PERIODIC TRANSMITTANCE from0,15W/m2 K to0,02W/m2 K ACOUSTIC ISOLATION from 49 dB to 61dB Partition with isolating panel, “Z” profile, with isolating subjection with “Ω” profile and an exterior panel. THERMAL TRANSMITTANCE from0,22W/m2 K to0,12W/m2 K PERIODIC TRANSMITTANCE from0,20W/m2 K to0,10W/m2 K ACOUSTIC ISOLATION from 45 dB to 55 dB Partition with isolating panel, “Z” profile, with intermedium panel, subjection with “Ω” profile and an exterior panel. THERMAL TRANSMITTANCE from0,22W/m2 K to0,12W/m2 K PERIODIC TRANSMITTANCE from0,20W/m2 K to0,09W/m2 K ACOUSTIC ISOLATION from 47 dB to57dB Partition with isolating panel, squared panel of 10 x 10 cmd, “z” profile with isolation, subjection in “Ω” and an exterior panel. THERMAL TRANSMITTANCE from0,21W/m2 K to0,12W/m2 K PERIODIC TRANSMITTANCE from0,20W/m2 K to0,10W/m2 K ACOUSTIC ISOLATION from63 dB to 74 dB UNIPAN panel Board of laminated plaster thermic insulation insulating panel partition/ ground metallic profile 12 Ventilated facade Partitions with different thermic functions
  • 15. partitions, wall linings, suspended ceilings outdoor solutions Wall linings with profiles, insulating panel and an exterior panel. TERMAL TRANSMITTANCE from0,27W/m2 K to0,13W/m2 K PERIODIC TRANSMITTANCE from0,03W/m2 K to0,01W/m2 K ACOUSTIC INSULATION from 64 dB to 74 dB Wall linings with “L” profiles, insulating panel and an exterior panel. TERMAL TRANSMITTANCE from0,28W/m2 K a0,13W/m2 K PERIODIC TRANSMITTANCE from0,03W/m2 K a0,01W/m2 K ACOUSTIC INSULATION from 64 dB a 74 dB Wall linings, with “Z” profile, subjection with “Ω” profile and an exterior panel. TERMAL TRANSMITTANCE from0,26W/m2 K to0,12W/m2 K PERIODIC TRANSMITTANCE from0,02W/m2 K to0,01W/m2 K ACOUSTIC INSULATION from64 dB to 75 dB Wall lines with isolating panel, profiles attached to the wall, and an exterior panel TERMAL TRANSMITTANCE from0,26W/m2 KTO to 0,12W/m2 K PERIODIC TRANSMITTANCE from0,02W/m2 K to 0,01W/m2 K ACOUSTIC INSULATION from 64 dBTOto 75 dB Ventilated facade with separator profile and exterior panel. Facade with separator profile in “Ω” and exterior panel. • Partition of support no horizontal • With good finishing • Resistance to atmospheric agents · Partition from horizontal support · With good finishing · Resistance to atmospheric agents Suspended ceiling subjection with “Ω” profile and panel. • Rigid ceiling • Resistance to atmospheric agents • Fireproof ClassA1 The attachment of false ceiling with crashes, insulating panel and exterior panel. TERMAL TRANSMITTANCE from0,28W/m2 K a0,14W/m2 K PERIODIC TRANSMITTANCE from0,10W/m2 K a0,08W/m2 K ACOUSTIC INSULATION from 61 dB a 73 dB Profile “Ω” subjection and double panel. • Non-combustible • Resistance to atmospheric agents 13 Support of photovoltaic system Ceiling Ventilated facade for recovery in humid environments Thermal recuperation without ventilation Thermal ventilated recovery LEGAL LIMITS To buildings Class A: Transmittance from 0,12toa 0,20 W/m2 K TRASMITTANCE < 0,74 W/m2 K FACADE INSULATING > 43 dB
  • 16. . PARTITION WALLS CLADDING WALLS 1 2 3 4 Partition wall with isolating panel and one board on each side. Partition wall with isolating panel and double board on each side Partition wall with double metallic structure, double isolating panel and one board on each side. Cladding wall with metallic structure fixed to the partition wall, with isolating panel and double board. 14 BUILDING FLEXIBILITY HIGHTEMPERATURE WATER AND MOISTURE Curved walls, innovative aesthetic solutions, with radius of curvature of up to 15 cm. The only limit is the imagination. It is possible by UNIPAN and UNIFLEX boards and the total flexibility of the UNIFIX system features. PARTITION WALLS 2 The production technology and the absence of organic material on the boards guarantee a total protection from bacteria and mold in rooms such as saunas and steam baths, in environments laden with moisture, characterized more by high temperatures. PARTITION WALLS UNIPAN ® boards are not affected by the presence of water. They are ideal for the construction of divisions and suspended ceilings in pools and spas. Its structural stability avoids dilation and consequent chipped or broken tiles. PARTITION WALLS CLADDING WALL 4 5 CLADDING WALL CLADDING WALL SUSPENDED CEILINGS SUSPENDED CEILINGS SUSPENDED CEILINGS 1 2 3 4 5 8 6 1 2 3 4 5 8 6 7 1 2 3 4 5 8 6 7
  • 17. 1 12 2 23 3 3 4 4 45 5 56 6 6 7 7 78 8 8 divisions, Cladding walland suspended ceilings indoor solutions SUSPENDED CEILINGS 5 6 Cladding wall with metallic structure fixed to the partition wall made of bricks and one board. Cladding wall with metallic profiles in omega and one board. Suspended ceiling with metallic profile in omega and a board. Suspended ceiling on hanging metallic structure, with isolating panel and one board. 15 PUBLIC PLACES Shopping centers, offices, universities, museums, or any building that is characterized by a high presence of public, are environments that require high resistance, durability and flexibility in its reali zation: t he peculiarity of the unifix system. PARTITION CLADDING WALL SUSPENDED CEILINGS CLEANING AND HYGIENE UNIPAN ® boards are ideal for environments requiring continuous washing with liquid disinfectants. High structural properties also allow the presence of suspended or outstanding charges (screens, lighting...) which are typical in industrial kitchens or service premises. PARTITION CLADDING WALL SUSPENDED CEILINGS 7 8 SPORTS FACILITIES In addition to resistance to moisture, UNIPAN® boards are characterized by a high impact resistance. They are, therefore, ideal for environments dedicated to indoor sports, even with a high level of impact. PARTITION CLADDING WALL SUSPENDED CEILINGS
  • 18. UNIPAN UNIPAN® boards are manufactured according to the standard EN 12467. Comply with the American standard Ansi A118.9 and ASTM C 1325, and the demands of the HUD on materials, as well as standards Ansi 106.11-1990. Its main applications are the construction of ventilated facades, exterior walls, roofs, fireplaces, outdoor, sockets, garages and supports for coatings enclosures. UNIPAN® boards provides a smooth and sturdy surface for the application of ceramic tiles, glass and stone materials. They can be smoothed with Unijoint to obtain a surface suitable for painting. Ideal for partitions, suspended ceilings, screeds, eaves and ceilings, wet or dry. They do not suffer deterioration in the presence of water, hence its durability in environments saturated with moisture, such as bathrooms, showers, kitchens, laundries and stays in the open air. UNIPAN is a cement board reinforced with fibres produced in continuous cycle and retrieved from a mixture of Portland cement and aggregates. It is reinforced on both sides with fiberglass for the polymer coating. The longitudinal edges are reduced and reinforced using Edgetech® technology (tape double coating with mesh and fiberglass). The ends (edges of the head) are squared. 16 TECHNICAL DATA VALUES CE Mark EN 12467 Thickness 12,5 / 16 mm Wide 1200 mm Lengh 2000 mm Weight 14,2 / 17,9 kg/m2 Radius of curvature 1,5 m lineal tolerances + /- 3 mm Thickness tolerances + /- 0.8 mm Depth of the longitudinal joint 1,5 mm Elasticity modulus >3500 MPa Flexion resistance 12467) >8,3 MPa Wind load (Slabs sp. 12,5 / 16 profiles int. 400 mm.) 3,6 Kpa Scratch resistance >850 N impact resistance No damage Freeze- thaw cycles12467) 100 cycles Drying dipping cycles (EN 1247) 50 cycles Sun-rain cycles N 12467) 50 cycles Immersion in hot water (EN 12467) 56 days Linear thermal expansion 0,013 mm/°C/m Thermal conductivity 0,39 W/m°K Water steam transmission 1975 g/hm2 Permeability to water steam μ 54 Bacteria resistance 0 (no growht) Fungui resistance 0 (no growht) Fire reaction (EN 13501) A1 (fireproof)
  • 19. UNIFIX system board UNIFLEX is the board of concrete reinforced from 12.5 mm thick more flexible in the market, capable of reaching a bend radius of 150 mm (for angles of 90 °) without breaks or cracks and mostly nondeformable. UNIFLEX is the answer to the realization of particularly flexible construction solutions. These lightweight fiber reinforced cement boards are devoid of plaster, cellulose and asbestos, avoiding the deterioration in presence of water. They have therefore high durability in environments saturated with moisture, high temperatures and also in the continuous presence of frost. However, its main feature is the ability to adapt to any form of creativity without the preliminary "shaping" operations. boards fit in any medium and allow to perform any type of architecture, even to sculptural forms. Easy and speed of installation are the characteristics of this innovative product. UNIFLEX is used for the coating of beams and columns, arches, curved walls and ceilings and in any case in which it is necessary to produce curved surfaces. It provides a smooth surface resistant to the application of ceramic tiles, glass and coatings of ceramic brick or stone materials. It can be smoothed with Unijoint to obtain a smooth surface suitable for painting. TECHNICAL DATA VALUES Thickness 12,5 mm Wide 1200 mm Length 2000 mm Weight 14,2 kg/m2 Lineal tolerances + /- 3 mm Thickness tolerances + /- 0.8 mm Depth of the longitudinal joint 1,5 mm Scratch resistance >850 N Impact resistance No damage Linear thermal expansion 0,013 mm/°C/m Thermal conductivity 0,39 W/m°K Water steam transmission 1975 g/h m2 Permeability to water steam μ 54 Bacteria resistance 0 (no increase) Fungal resistance 0 (no increase) Fire reaction A1 (fireproof) Radius of curvature 15 cm 17 UNIFLEX UNIFLEX panel is manufactured in a continuous cycle and is obtained from a mixture of Portland cement and aggregates. On one side reinforced with glass fiber and polymeric coating on the other side with a fiber special glass. The longitudinal edges are reduced and reinforced by the EdgeTech® technology - double coated tape mesh and fiberglass.
  • 20. UNIFIX system accessories for boards Metal profiles It's metallic profiles for the construction of partitions, suspended ceilings, linings and ventilated facades. All profiles are made of steel coated, hot dip, of zinc alloy cast containing at least 99% of zinc. Manufactured according to the standard in 10142. Measured variables according to specific applications. Acrijoint Acrylic coating of fine thick paste of color suitable for application in UNIPAN® and UNIFLEX® boards. Based on acrylic resin emulsified with sand of quartz and titanium dioxide. Highly resistant to light and alkali effects. Anti-mold and corrosion agents dissolved in water. Univis Corrosion-resistant screws, specific to the fixing boards: • Self drilling • Countersunk head • For interior / exterior use • Tip of nail for thickness up to 0,8 mm and wood. • Teks Point for profiles with thickness from 0.7 mm to 2 mm. Resistance to saline fog 1500 hours. 4.2 mm thick. Lengths of 32 and 41 mm. Tyvec® Waterproof and breathable membrane vapor from water. Roll: 1,5 m height and 50 m length. Unijoint Paste-based cement mixed with resins. Single component to be used in treatment of joints and smoothing full boards UNIPAN® and UNIFLEX®. Extremely elastic contraction. Available in these finishing: • Normal • Rustic -Color grey In 25 kg bags. Unitape Glass fiber reinforcement for joints between boards UNIPAN® and UNIFLEX®. • Weight: 70 gr/m² • Mesh Size: 2,2 x 2,2 mm. EN - ISO 13934-1 • Tensile strength: 900 N/50 mm. • Elongation: 4.5% Roll: of 75 mm. wide and 50 m long. Unijoint EXTRA FINE WHITE Paste-based cement mixed with resins. Single component to be used in treatment of joints and smoothing full boards UNIPAN® and UNIFLEX®. Extremely elastic contraction. -WHITE COLOR In 25 kg bags. Uniroll Network of alkali-resistant fiberglass for the reinforcement of UNIPAN® and UNIFLEX® boards. • Weight: 160 gr/m² • Mesh size: 4 x 4,5 mm. EN - ISO 13934-1 • Tensile strength: 2100 /N 50 mm. • Elongation: 3,8% Roll: of 1,10 m. wide and 50 m. long. 18
  • 21. UNIFIX system PVC profiles Joined output ventilated with gutter. Application examples of PVC profiles in the different uses. J DRIP CG + VENTILATED BAND J DRIP CG + VENTILATED BAND J VENTILATED WITH GUTTER UNITRIM U JDRIPCG UNITRIM U 19 architectural moldings Dilatation joint UNITRIM JOINT drains ventilation in ceiling ventilation in facade J VENTILATED WITH GUTTER + VENTILATED BAND VENTILATED + J DRIP SG VENTILATION BAND Sections from 14 to 84 mm. J VENTILATED WITH GUTTERJ DRIP SG Joined output “L”, without gutter. J DRIP CG Joined output with gutter. UNITRIM ANGULAR Protectors of 90°angle. UNITRIM ANGULAR Profile in variable angle. UNITRIM U Profile in architectural “U”. UNITRIM JOINT Profile for expansion joints. J DRIP SG + J DRIP CG
  • 22. Technical service of SOLEXIN SOLEXIN offers to designers an exclusive service that responds to any application and type of project and provides information on the performance of products in terms of thermal and acoustic insulation, resistance to loads, wind, earthquake, and resistance to fire. . Static calculations SOLEXIN’s Technical Department is able to solve all problems with competence and professionalism, in structural design and calculation relative to the walls, partitions and SUSPENDED CEILINGS according to the different conditions of exposure to the action of the earthquake, wind and application of special charges. Through the use of a calculation software we analyze the behavior of each system component: resistance of the boards, screws, joints calculations and the interactions with edges. Thermal calculations SOLEXIN’s Technical Department is able to carry out the evaluation of the thermo- hygrometric systems with the help of special programs that consider both compliance with national legislation as evaluating the restrictive parameters introduced parameters designs quality. Evaluations also affect the parameters of the elements in summer and winter UNIPAN® boards in terms of: • Thermal transmittance (U) • Thermal resistance (R) • Coefficient of variation of the thermal conductivity (λ) for different temperature conditions • periodic thermal transmittance (Yie) • Damping factor (f) 20
  • 23. technical service privileged interlocutor • Thermal resistance (φ) • Internal and external heat capacity (C) • Internal and external dynamics Resistance (A) • Dynamic simulation of the temporal behavior of the structures lie You can also carry out risk assessment of condensation on the surface, according to the three methods provided by UNI EN ISO 13788, and Glaser diagrams for analysis of interstitial condensation. Acoustic calculations SOLEXIN has a highly professional team of experts who can conduct assessments to verify compliance with the acoustic performance required by the customer. SOLEXIN has an advanced system of sound insulation calculation based on rigorous analysis and technical physics systems, for reliable and complete prediction of the acoustic behavior of building components made UNIPAN® boards. By submitting the design specifications of the buildings in the design phase or implementation you can make an estimate of the frequency or unique index with the following parameters: - The acoustic noise of horizontal or vertical interior walls and facades. - Level of acoustic insulation made with forged UNIPAN® 21
  • 24. Technical assistance: • Drafting specifications • Preparation of construction details. SOLEXIN has a technical department formed by experts who, thanks to the use of specific software to the design can help designers and contractors in the development of technology tailored to your needs, to minimize the risks by a lack of design. SOLEXIN offers the designer a large database of structural details in electronic format, containing type sections, joints and fittings, walls, ceilings and facades with UNIPAN® panels specifically adapted to every need and to environmental conditions. Offers a consulting service for study and preparation of tender documents intended for a detailed description of the works and projects according to individual customer needs, in order to allow an evaluation of costs, provided a timely review for director of the project. 22
  • 25. technical service supporting documentation Adhesive sheet Special wall board Metal reinforced plate h= 300 mm Screw 12 mm thickness Metallic profile Profile 23
  • 26. Technical assistance After-sales SOLEXIN is a competent partner to turn to with confidence. Designers, companies and applicators can rely on our team of experts who offer comprehensive consulting services, ranging from design to the execution of the works. The design is made in a previous phase with the search of different solutions to customer needs and environmental conditions. The service includes verification of construction details, specifications, static calculations, and acoustic and thermal insulation. Sampling and inspection "ad hoc " acoustic measurements and technical assistance "in situ" for the performance of work is guaranteed professionally throughout Europe. The products can be covered by insurance replacement for Buyer Protection on durability thereof. 24
  • 27. technical service after-sell assistance Test and Measurement service on site SOLEXIN has the necessary equipment (or means to hire it) and operates according to the levels of calibration standards (sound level meter, dodecahedron, directional speakers) for the measurement of work: - R'w acoustic insulation of walls, ceilings and floors. - The index level of traffic noise nw foot floor boards made with dry UNIPAN® - D2m Index facade insulation, nT, w The team of experts SOLEXIN is composed of technical experts in acoustics (former Law 447/95) capable of performing any evidence. Guaranteed delivery in Spain SOLEXIN is responsible for providing all the territory. CE and ASTM market The UNIPAN® boards conform to European standards through the CE (EN 12467) and are compatible with ASTM American. This condition makes them a global product can be inserted into all buildings in Europe, North America, South America, Africa and the Middle East, ensuring the builder and designer compliance with the technical standards established by the different countries. 25
  • 28. building products CE brand One of the principles of the European Union is the free movement of goods, this principle applies to the creation of a large European single market and the elimination of trade barriers posed by different technical regulations in force in each Member State It is therefore necessary to establish harmonized technical standards at European level to replace the existing technical standards in different countries and at the same time ensuring a high level of safety in the use of the products. This requirement is a key role in the field of construction products, including a variety of products ranging from glass, stone and similar products. Windows and doors, plasterboard, geotextiles and membranes of the wood and of the insulation products, also the number of people involved, manufacturing companies, public administration, real estate, construction companies, maintenance, etc. The high interlinkages in this sector with the influence of the customs and laws of each country (or region) and issues related to territory and climate makes the harmonization of technical standards and regulations is required. Regulation nº 305/2011 This Regulation lays down conditions for the introduction on the market or marketing of construction products by establishing harmonized rules on how to express the performance of construction products in relation to their essential characteristics and on the use of CE marking on those products. The regulation also specifies that may be placed on the market only construction products suitable for the intended use, as products with characteristics that once supplied to construction works, they could meet the following requirements. - Mechanical resistance and stability (to avoid collapse, deformation or other damage) - Safety in case of fire (in case of fire, the emergence and spread of fire and smoke is limited and the occupants can be rescued without compromising the safety of the rescuers at risk) - Hygiene, health and environment (materials and components that cannot produce toxic gases or water pollution and soil) - Safety and accessibility in use (installation and use does not pose a risk of accidents) - Protection against noise (noise perceived by the occupants or people nearby should not be detrimental to your health) - Energy saving and thermal insulation (energy consumption during use is moderate) - Sustainable use of natural resources (to ensure durability, recyclability and reuse of construction and materials). As noted above, the essential requirements are applied to both the product and the final assembly building. A CE marking product is "a product suitable for the intended use" is not the result of chance operations, but a process characterized by the production control and organization of the production process. The CE mark ensures that the construction product is in conformity with all applicable provisions of European directives. In particular, the CE marking is appropriate when it meets the following conditions: - The product meets technical standards (harmonized European Standard- Harmonized), or with the corresponding standards harmonized national standard. - In the case where there are no harmonized standards, the product complies with national standards recognized by the European Commission, which allows you to benefit from the presumption of conformity. The texts of national standards that meet the essential requirements are communicated to the Commission by the Ministry of Industry relevant. - The product meets European technical approval "DEE". 26
  • 29. technical harmonization regulation 305/2011 The CE mark indicates that the construction product meets national standards transposing harmonized European technical standards (NEA) and the label bearing the CE marking must indicate: - Name and registered address of the manufacturer (or importer or distributor) - Unique identification code of the product-type - The last two digits of the year of the first placement of the mark - Reference number of the declaration of performance - Level or class of the performance declared - Number of the harmonized standards applied or DEE - Number of the notified body - Intended use of the product In summary, the CE marking has the mission to ensure the consumer (= the buyer), confirming that marked construction products meet the essential requirements on safety and have passed the tests required by specific technical standards. The aim is that the manufacturer can put products on the market and cannot be confused with another brand. The CE marking shall be affixed on the product, visibly, legibly and indelibly marked, and if not possible, alternative packaging, alternatively in commercial documents accompanying and fixing marks (on the product / brand / packaging / documents) marks or inscriptions likely to avoid confusion with the CE mark. European technical documents In addition to compliance with harmonized technical standards EN, a product cannot have the CE mark unless it complies with European Assessment Document (EAD), which will be prepared by the OEt (Agency for Technical Evaluation) at the request of the manufacturer of the corresponding product. The DEE " a favorable technical evaluation " of the product for the intended use based on the correspondence to the essential requirements for building works in which the product is to be used. It can be issued when: a) the product does not fall within the scope of any existing harmonized standard; b) at least one essential characteristic of that product, the assessment method foreseen in the harmonized standard is not appropriate, or c) the harmonized standard does not provide for any assessment method, at least one essential characteristic of that product. The final concession document after evaluating the OTS renamed ETE (European Technical Assessment) which is defined as the documented assessment of the performance of a construction product in relation to its essential characteristics, in accordance with the corresponding European Assessment Document. Whenever there is a European Assessment Document can be issued a European technical evaluation even if it had approved a mandate for a harmonized standard. The European Technical Assessment shall include the performance to be declared, by levels or classes, or in a description, of those essential characteristics agreed between the manufacturer and the TAB which has lodged the application for the declared intended use, and technical details necessary for implementing the system of assessment and verification of constancy of performance. UNIFIX system 27
  • 30. construction products CE brand Certificate of conformity In order to fully apply the principles of quality that Regulation 305/2011 refers, is expected to issue the certificate of conformity various tests and inspections carried out by the authorized manufacturer and / or an authorized organism according to a system which depends on the type of product. More simply, the manufacturer or his authorized in the European Community representative must certify, on their own or through an approved certification body, that the products meet the requirements of technical specifications in accordance with the assessment procedures laid down in Regulation. The certificate of conformity, is a system that defines the set of checks and controls to be performed in a certain product and its implementation responsibilities between the manufacturer and the notified body. It consists of the following series of checks and controls: - Initial type testing of the product (in English, initial type testing, the acronym Itt) to be made, when appropriate, by the manufacturer or an approved body; - Periodic testing of control samples taken at the factory, on the market or on site by the manufacturer (self-control) or an approved body; - Implementation of a process control system factory (Factory Production Control, abbreviated Fpc), as a producer; - Adoption of a control system of the manufacturing process, by an authorized body. There are some systems of conformity certification: System 1+ System 1 System 2+ System 3 System 4 Conformity certification system The certification system of conformity can be defined as the degree of seriousness with which a product is controlled in the factory and on the market, and is defined in Regulation 305/2011 of building products. The severity of control is indicated for each product standard. This regulation defines the elements that characterize the certification procedures of conformity. Certification systems of conformity, the functions of the authorized bodies and obligations for manufacturers are detailed in the aforementioned Regulation 305/2011 of construction products (RPC). Application of the standard In Spain Regulation 305/2011 is being collected by the draft royal decree that bears his name. With regard to the timetable for implementing Regulation which is provided for each construction product in a period of coexistence in the European market for the products of the CE mark and CE mark products, at the end of that period, the EC is mandatory. In practice, a period of time is left for producers to provide for applying the requirements of regulations and the entry into force and the expiry of this period varies depending on the product. This Regulation shall enter into force on the twentieth day following its publication in the Official Journal of the European Union. However, Articles 3-28, Articles 36-38, Articles 56-63 and Articles 65 and 66, and Annexes I, II, III and V shall apply from 1 July 2013. This Regulation shall be binding in its entirety and directly applicable in all member States. For flat fiber cement sheets harmonized standard EN 12467 is the reference, which came into force on 01/01/2006 and the end of the coexistence of products CE marked and unmarked expired on 01/01/2007. 28
  • 31. technical harmonization standard EN 12467 EN 12467 Fiber cement boards are divided into: - 2 types, depending on their composition (type AT and NT) - 4 categories, according to their resistance to atmospheric agents (Category A, B, C, D) - 5 classes, according to their flexural strength - 2 levels, according to their dimensional tolerances - 2 types depending on their composition types - 4 categories according to their weather ability UNIFIX system EN 12467 standard EN 12467 standard " flat fiber-cement sheets - Product specification and test methods" describes the requirements that fiber-cement sheets must have (to allow use in construction must meet the 6 essential requirements) in order to obtain the CE marking. The standard specifies the technical requirements, define the methods of inspection and testing and defines the conditions for the acceptance of fiber cement flat boards for one or more of the following uses: - Exterior coating boards - Lining board for interior walls and ceilings Composition, appearance and finishing The boards considered in the standard are composed of cement or calcium silicate formed from a chemical reaction of the siliceous and calcareous material, reinforced by fibers. The cement must meet the requirements of EN 197-1 or alternatively the technical specifications of the nation that uses the board. The reinforcing fibers must have the following composition: - Fibers selected without established provision. - Textured continuous - Net The boards can have the surface " finish " or "raw”, can be colored or left in its original color and receive transparent or colored coatings. Classification of the board The fiber cement sheets are divided into: - 2 types according to their composition (At type and Nt) - Four categories according to their weather ability (Category A, B, C, D) - 5 classes according to their flexural strength - 2 level according to their dimensional tolerances As for the composition, the standard considers two types of sheets of reinforced concrete: - Type boards at the composition contains asbestos. - Nt type boards whose composition does not contain asbestos. The manufacturer shall certify the presence and release of asbestos particles and harmful substances. In Europe it is not allowed to products containing asbestos, for example, AT type boards cannot be used in the European market are marketed. With respect to resistance to atmospheric agents, the standard considers the following categories: - cat. A boards ready to withstand conditions of high temperature, high moisture and heavy frost - cat. B boards arranged to withstand conditions of high temperature, moisture, and sometimes icy. The leaves should always be protected and should not be subject to extreme environmental conditions. - cat. C boards for indoor applications where they can be exposed to high temperatures and moisture, but not for the ice. - cat. D boards for indoor applications where they can be exposed to high temperatures and moisture, but not for the ice. 2
  • 32. technical harmonization EN 12467 standard The standard provides for the execution of specific tests to determine the characteristics of durability of the boards, according to the category to which they belong must be subjected to tests involving the measurement of the flexural strength at the end of a predetermined number of freeze-thaw cycles and cycles of wetting – drying. For categories A, B and D, the standard provides a leak-proof water: there may be signs of moisture on the board, but should not be the formation of water droplets. For boards that belong to the D category should be conducted measuring water vapor permeability. The legislation also provides for the Evaluation of Fire reaction boards, with the presumption that belongs to the class A1, defined by Directive 96/603 / EC in conformity with EN 13501-1 Reaction to fire The table summarizes the types of tests to be performed for each category of boards. Test Category A B C D Impermeability Yes Yes n.a. Yes Hot water Yes Yes Yes Yes Immersion – drying 50 cycles 25 cycles 25 cycles 25 cycles Freeze – thaw 100 cycles 25 cycles n.a. 25 cycles Heat – rain 50 cycles 25 cycles n.a. n.a. Water vapor permeability n.a. n.a. n.a. n.a. Fire resistance Yes / npd Yes / npd Yes / npd Yes / npd Reaction to fire Yes / npd Yes / npd Yes / npd Yes / npd Release of dangerous substances Yes / npd Yes / npd Yes / npd Yes / npd (n.a). -Noapplicable. – (npd). - No Performance Determined. 5 classes according to their flexural strength In regards to the flexural strength of the boards classification, it is made into 5 classes characterized by different values of the modulus of rupture minimum " MOR “, expressed in megapascals (MPa). The value is calculated from the average of the tests performed on the board in both directions. Boards for categories A and B, the minimum value of the modulus of rupture is evaluated in a "wet " environment, while boards in categories C and D will be evaluated under "normal environmental conditions MOR (Mpa) Minimum values MOR (Mpa) Minimum values IN WET CONDITIONS IN AMBIENCE CONDITIONS Classes Category A e B Classes Category C e D 1 4 1 4 2 7 2 7 3 13 3 10 4 18 4 16 5 24 5 22 30
  • 33. technical harmonization standard EN 12467 2 levels according to their dimensional tolerances In relation to dimensional tolerances, the standard identifies two levels, characterized by the maximum values of the tolerances for the length, width, thickness, and angle adjusting brackets. The boards must meet all the requirements related to the same level of tolerance. The dimensional tolerances values are: Width and length tolerances Nominal dimension“a” Level1 Level 2 “a” ≤ 600 mm ± 3 mm ± 4 mm 600 mm < “a” ≤ 1000 mm ± 3 mm ± 5 mm 1000 mm < “a” ≤ 1600 mm ± 0,3% “a” ± 0,5%“a” 1600 mm < “a” ± 5 mm ± 8 mm Note: " a" is the nominal length specified by the manufacturer or width. Thickness tolerance Boards “without finishing” Nominal thickness“e” Level 1 e2 “e” ≤ 6 mm ± 0,6 mm 6 mm < “e” ≤ 20 mm ± 10% “e” “e” > 20 mm ± 2 mm Note: "e" is the nominal thickness of the sheets. The difference between the maximum and minimum value of the measured thickness on a single board should not exceed 10 % of the maximum measured value. Boards “for decorative uses” Nominal thickness“e” Level 1 e2 “e” ≤ 6 mm – 0,6 mm + 0,9 mm 6 mm < “e” ≤ 20 mm – 10% “e” + 15% “e” “e” > 20 mm – 2 mm + 3 mm Note: "e" is the nominal thickness of the sheets. The difference between the maximum and minimum values of the thickness of a single sheet detected in 8 measures provided by the standard, should not exceed 15 % of the maximum measured value. Tolerances for aligning the corners: They apply only in the case of large boards (boards with greater than 0.4 m surface and the length / width ratio greater than 3) and are shown in the following table: Level1 Level 2 0,1% 0,3% Tolerances related to the angles of the board: Level1 Level 2 2 mm/m 4 mm/m UNIFIX system 31
  • 34. technical harmonization standard EN 12467 CE brand The manufacturer or his representative in the European Union is responsible for affixing the CE marking, and must place in accordance with Directive 93 / 68 / EC and to include within commercial documents related to the product (such as DDT). The CE mark must be supplemented with the following information: - Name, brand identity and address of the manufacturer - The last two digits of the year in which the mark is placed - Reference to the European standard EN 12467 - Product Description (name, material and use) - At or Nt (presence or absence of asbestos) - Dimensions - Class (1, 2, 3, 4, 5) - Category (A, B, C, D) - Reaction to fire 32 UNIPAN® boards appliances Reinforced cement board with light fibers UNIPAN® has obtained the CE mark and are manufactured according to the UNI EN 12467. Deputy facsimile copy of the CE marking is accompanied demonstrating that: - The boards are of the type nt - without asbestos - The level of dimensional tolerance is 1 - The class of flexural strength is equal to 2 - The category of weather resistance is a - The class of reaction to fire is the a1 A classification of the boards makes UNIPAN® suitable for applications where the surfaces are subjected to heat, high humidity and heavy frost. Tests carried out to obtain category A weather ability are: - 100 freeze-thaw cycles in which the board is immersed in water at 20 ° C for 3.2 hours and then cooled to -20 ° C for 3.2 hours. - 50 cycles of immersion drying in which the board is immersed in water at room temperature for 18 hours and subsequently dried in a ventilated chamber at 60 ° for 6 hours. - 50-rain cycles in which the blade is hit by hot water spray for 3 hours and then heated at 60 ° C for 3 hours. - Immersion in hot water at 60 ° C for 56 days. Overcoming these tests and subsequent CE mark represent a guarantee for the use of outer boards UNIPAN®. GLOBALBUILDING srl via Matteotti,10 31048 Loc. Spercenigo di San Biagio di Callalta - TV - ITALY 07 EN 12467 Fiber cement flat sheet LASTREUNIPAN Fiber cement flat sheets for interior walls and ceilings and external Fiber cement flat sheet for internal and external walls and ceilings Dimensions / Size: 1200x2000x12,5 mm Type / Type: NT (without asbestos / asbestos free) tolerance / Level of tolerance level: 1 Class: 2 Category: A Reaction to fire class: A1
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  • 36. Soluciones Expertas en Incendios Av. Menéndez Pidal 43, Edificio B, 2ª planta 28036 Madrid - SPAIN Tel: 91 368 51 20 info@SOLEXIN.es www.SOLEXIN.es Activity area: PORTUGAL - FRANCE - AFRICA - LATINOAMERICA For further information: internacional@SOLEXIN.es latam@SOLEXIN.es