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NASSCOM Design and Engineering Summit 2016: Deep Dive III
- 1. Ardhendu G. PATHAK, Ph.D VP & Head, Emerging technologies & Concepts 3D Printing : What Next ?
- 2. Agenda 11:30 – 12:00 Session 1 ALM Overview 12:00 – 12:05 Break 12:05 – 12:25 Session 2 Think ALM 12:30 – 12:50 Session 3 Think Collaboration 12:50 – 01:00 Q&A Dr Ardhendu G PATHAK / AIRBUS
- 3. ALM Overview Dr Ardhendu G PATHAK / AIRBUS
- 4. ALM Systems : Mechanisms Courtesy : Lazer Zentrum Nord Dr Ardhendu G PATHAK / AIRBUS
- 5. ALM & Airbus The aerospace business is driven by - weight - cost - environnemental impact ALM is revolutionary becasue potentially it impacts all aspects of the business.F i r s t i n t r o d u c t i o n o f m e t a l l i c b r a c k e t s a t A 3 5 0 X W B , M S N 0 0 5 Dr Ardhendu G PATHAK / AIRBUS
- 6. ALM & Airbus: Timeline Dr Ardhendu G PATHAK / AIRBUS
- 7. Airbus: Spares on demand Qantas Seat Cover First part in 1 day including design Dr Ardhendu G PATHAK / AIRBUS
- 8. Airbus : Flying scaled prototypes Dr Ardhendu G PATHAK / AIRBUS
- 9. ALM : IP Landscape Exponential IP filing growth in US, Europe, China and Japan Dr Ardhendu G PATHAK / AIRBUS
- 10. R&D Spare PartsPrototyping Tooling Flying Parts On Demand Production Methods & Tools Skills & Competences Domains of 3D Printing Exploration Dr Ardhendu G PATHAK / AIRBUS
- 11. ALM: Value Chain Prototyping Industrialization Manufacturing QA/QC Certification Re-cycling / Re- manufacturing Raw material Supply Chain Design / Analysis Dr Ardhendu G PATHAK / AIRBUS
- 12. But …. How to design something like this: …starting with something like this ? Dr Ardhendu G PATHAK / AIRBUS
- 13. Raw Materials / supply chain Currently Ti suppliers are limited Ti + alloy powder manufacturing to required grade cheaply is a challenge ALM has the potential to make the supply chain more agile Dr Ardhendu G PATHAK / AIRBUS
- 14. Challenges for industrialization • Process speed (cubic scaling) • Process variation (part, batch, machine) • In-process inspection (distortion, stresses) • Design tools • IP • Anti-counterfeiting Dr Ardhendu G PATHAK / AIRBUS
- 15. ALM : Notable World-wide efforts 3D printed aero engine ARC of Australia A large 3D printed titanium part for J-20 or J-31 stealth fighter http://www.3ders.org/ 5 meter long central wing spar for Comac C919 passenger-plane done at NPU Dr Ardhendu G PATHAK / AIRBUS
- 16. What Next : printable electronics in ALM parts Helmet insert for detecting traumatic head injury Combining Additive Manufacturing and Direct Write for Integrated Electronics – A Review K. Blake Perez and Christopher B. Williams helmet fabricated using stereolithography, IC components, and manually deposited traces of silver ink Dr Ardhendu G PATHAK / AIRBUS
- 17. What Next : 4D Printing - Self assembly Dr Ardhendu G PATHAK / AIRBUS
- 18. What next: Perhaps a 3D printed plane ..?? Dr Ardhendu G PATHAK / AIRBUS
- 19. Think ALM !! Dr Ardhendu G PATHAK / AIRBUS
- 20. Get inspired by Nature ! Dr Ardhendu G PATHAK / AIRBUS
- 21. “Impossible” Shapes Dr Ardhendu G PATHAK / AIRBUS
- 22. Services Dr Ardhendu G PATHAK / AIRBUS
- 23. Catching them young Dr Ardhendu G PATHAK / AIRBUS
- 24. Think ALM 1. Inspiration from nature 2. Impossible shapes 3. Services 4. Education 5. Your imagination … Dr Ardhendu G PATHAK / AIRBUS
- 25. Think Collaboration Dr Ardhendu G PATHAK / AIRBUS
- 26. Collaboration is the way of life … Dr Ardhendu G PATHAK / AIRBUS
- 27. Collaboration is the way of life … Ps: Start with your table … Dr Ardhendu G PATHAK / AIRBUS
- 28. Thank you ! Dr Ardhendu G PATHAK / AIRBUS