Aw Aerospace


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Aw Aerospace

  1. 1. AIRWORKS // Aerospace Profile
  2. 2. <ul><li>AIR </li></ul><ul><li>Our Symbol. </li></ul><ul><li>In traditional cultures, AIR is often seen as a universal power or a pure substance. </li></ul><ul><li>According to ancient Greek philosophy AIR is the element in relationship with imagination and thought, focusing on ideas which have not materialized yet. </li></ul>WORKS Our Facts. Airbus A350, A330F, A380, A380F, Bombardier LJ 85, International Space Station Node 2, Boeing B787, Aermacchi M346, Lockheed-Martin F-35 JSF, C130J (R.E.S.A.R.), ESA Galileo, Alenia SAR2000, ASI KA, YAMAL, and more. AIRWORKS - AEROSPACE PROFILE OUR SYMBOL
  3. 3. <ul><li>AIRWORKS </li></ul><ul><li>Aerospace. Mechanics. Industry. </li></ul>AIRWORKS - AEROSPACE PROFILE AIRWORKS
  4. 4. Company <ul><li>WHAT IS AIRWORKS? </li></ul><ul><li>AIRWORKS is a engineering consultancy for high performance products. We support sectors like Space, Aviation, Power Generation, Automotive, Heavy Industry. </li></ul><ul><li>The company is operating at international level and is focused on Structures & Mechanics. We deal with: </li></ul><ul><li>Project Management </li></ul><ul><li>Research & Development </li></ul><ul><li>Structural & Mechanical Design </li></ul><ul><li>Advanced Composite Materials & Lightweight Design </li></ul><ul><li>Mechanisms and Kinematics </li></ul><ul><li>Structural & Thermostructural Analysis. Fatigue. </li></ul><ul><li>Structural Dynamics, Aeroelasticity </li></ul><ul><li>Certification </li></ul><ul><li>Industrialization </li></ul>AIRWORKS - AEROSPACE PROFILE COMPANY
  5. 5. Evolution AIRWORKS - AEROSPACE PROFILE EVOLUTION CONTINUOUS GROWTH AIRWORKS sets Structural Mechanics as his reference discipline, but it’s flexible and able to encompass many different industrial sectors. Starting from the Aerospace industry, the company is continuously expanding the range of structures that is able to develop, analyse, certify. The list of standard that we work with is in constant evolution (JAR 25-23, NASA, ESDU, IEC64100, ISO EN 13790, etc..).
  6. 6. Structure AIRWORKS - AEROSPACE PROFILE STRUCTURE OUR COMPANY AT A GLANCE 2 Offices: Rome (Cnt. Italy) & Gorizia (North. Italy)– 3 Business : Aerospace, Mechanics, Industry – Current Capacity: 36000 hours / year– 10 years / person : our average working exp.– BUSINESS MANAGEMENT Space Structures // [email_address] Aero Structures // [email_address] Machines // [email_address] Power Structures // [email_address] Process Industry // [email_address]
  7. 7. What We Do AIRWORKS - AEROSPACE PROFILE WHAT WE DO <ul><li>MECHANICS </li></ul><ul><li>Advanced Mechanical Engineering </li></ul><ul><li>Composite Materials </li></ul><ul><li>Mechanisms </li></ul><ul><li>Wind Power </li></ul><ul><li>Combustion Engines </li></ul><ul><li>Vehicles & Machines </li></ul><ul><li>Consumer Products </li></ul><ul><li>Light-Weight Construction </li></ul><ul><li>INDUSTRY </li></ul><ul><li>Industrial Machines & Equipment </li></ul><ul><li>Machinery </li></ul><ul><li>Production Plant </li></ul><ul><li>Heavy Industry </li></ul><ul><li>Process Industry </li></ul><ul><li>Offshore & Industrial Plants </li></ul><ul><li>Tools </li></ul><ul><li>AEROSPACE </li></ul><ul><li>Development for Space and Aviation </li></ul><ul><li>Military Airframes </li></ul><ul><li>Commercial Aircraft Structures </li></ul><ul><li>Tools & Test Rigs </li></ul><ul><li>Mechanisms </li></ul><ul><li>Space Structures & MGSE </li></ul><ul><li>Antennas, Satellites </li></ul>
  8. 8. “ Quantity” or Effectiveness? AIRWORKS - AEROSPACE PROFILE “ QUANTITY” OR EFFECTIVENES? AIRWORKS chooses Responsibility, Quality and Performance. We have reversed the typical engineering consultancy Business Model: we mainly employ personnel exceeding 10 years of experience in Engineering and Project Management. Our engineering is not “quantitative”. Rather than “providing manpower”, we focus on sophisticated services and strong technical management skills, taking full responsibility of the work we are assigned. We offer execution to projects, but most of all new potential and expertise to realise our customers ideas. We are structured to go beyond pure Design, and face your actual problems. AIRWORKS thinks about projects, not about hours or manpower. We are positioned on the market to support your company in managing each or all phases of Product Development, from R&D and conceptual studies to the industrialization. AIRWORKS crosses different industrial sectors, always focusing on Structural & Mechanical Engineering To each project we add thousands & thousands hours of experience gained through several different applications. Expect new ideas.
  9. 9. <ul><li>Offering </li></ul><ul><li>Management. Design. Analysis. </li></ul>AIRWORKS - AEROSPACE PROFILE OFFERING
  10. 10. AIRWORKS - AEROSPACE PROFILE OFFERING Management Our Offering Support in R&D Projects & Innovation – Outsourcing of Work Packages – Co-Development of Products – Project Organization – Project Control & Management – Technical Advisors – Part Lists & Documentation – Work Preparation. Logistics. Procurement – Main Software Knowledge MS Project – MS Office – Main Areas of Expertise Aviation Products – Space Projects & Antennas – Engines and Power Generation – Industrial Machines & Production Plants – Ground Vehicles – Composites –
  11. 11. AIRWORKS - AEROSPACE PROFILE OFFERING Design Our Offering Conceptual Design – 3D Modeling of Parts & Assemblies – 2D Drawings (Parts, Assy, Inst., Rigging) – Main Software Knowledge Catia V4 & V5, including Aerosheet Metal – Catia V5 Composite Part Design – Pro-Engineer – Solid Works – Main Expertise Aerostructures, Primary & Secondary – Mechanisms – Composite Structures – Rigging – Space Structures & Equipment – System Integration – Engines for Nuclear & Naval Applications – Industrial Machines – Earthmoving Vehicles –
  12. 12. AIRWORKS - AEROSPACE PROFILE OFFERING Analysis Our Offering FE models for Parts & Large Assemblies – CAE & FEM based Analyses – Conventional Analytical Calculations – Reporting for Product Certification – Optimization (Durability,Stiffness,Weight) – Main Software Knowledge MSC. Patran // Nastran // Adams // Marc – Hypermesh – Matlab, Mathcad, Visual Basic, Fortran – Main Expertise Structural & thermo-structural FE analysis – Aero-elastic analysis (flutter, dynamic response) – Structural Dynamics & Vibrations – Analysis of Composite Structures – Stiffness and stability calculations (linear & non-linear) – Fatigue Analysis – Kinematical simulation of Multibody systems – FEM + Mechanical Testing Based Analyses –
  13. 13. <ul><li>Aerospace </li></ul><ul><li>Development for Space & Aviation </li></ul>AIRWORKS - AEROSPACE PROFILE PROJECTS
  14. 14. Aerospace <ul><li>DEVELOPMENT FOR SPACE & AVIATION </li></ul><ul><li>AEROSPACE is our dedicated service for the developers of Space & Aviation sector. Our main experiences: </li></ul><ul><li>AVIATION </li></ul><ul><li>Cargo Doors & Latching Mechanisms </li></ul><ul><li>Business Jet Wingbox + Control Surfaces </li></ul><ul><li>Nacelles </li></ul><ul><li>Business, Commercial & Military Fuselages </li></ul><ul><li>SPACE </li></ul><ul><li>Space Modules (ISS) </li></ul><ul><li>Satellite Structures </li></ul><ul><li>CFRP Antennas </li></ul><ul><li>Mechanical Ground Support Equipment </li></ul>AIRWORKS - AEROSPACE PROFILE AEROSPACE
  15. 15. AIRWORKS - AEROSPACE PROFILE AEROSPACE – PROJECTS & BACKGROUND Military Airframes LONG-TERM PRODUCT SUPPORT AIRWORKS has a significant background in Military and Defence structures. Our people supported Aermacchi M346 Program for over 45,000 hours. <ul><li>AERMACCHI – M346 Advanced Fighter Trainer (2000-2007) </li></ul><ul><li>Design and analysis of Fwd Fuselage (1 st -2 nd Prototypes) </li></ul><ul><li>Analysis of Flaps and Ailerons </li></ul><ul><li>Canopy Mechanism analysis </li></ul><ul><li>Fwd Fuselage, Flaps, Ailerons FE models development </li></ul><ul><li>Static stress certification reports </li></ul><ul><li>Support to Static & Dynamic Full Scale Testing. Test Reports. </li></ul><ul><li>Aft Fuselage & VSTAB analysis (3 rd Prototype) </li></ul>AFT FUSELAGE LOCKEED JSF-CTOL // F35 Static Analysis of AFT Fuselage Frames, TailHook Emergency Door. Certification Reports. MECHANISMS C130J - RESAR Design and analysis of mechanisms for unlocking an emergency life-raft
  16. 16. AIRWORKS - AEROSPACE PROFILE AEROSPACE – PROJECTS & BACKGROUND Commercial Aviation Our team has participated to all latest Airbus and Boeing programs. We selected here some reference projects from program Airbus A380. NACELLES AIRBUS A380-800 Static & Fatigue Analysis of the Fixed Fan Duct & Thrust Reverser. Certification Reports. 12500 working hours. WING AIRBUS A380-800 Static Analysis and Certification Reports for Fixed Leading Edge, Actuator Hinges and Ribs of the Trailing Edge. PAX FLOOR GRID AIRBUS A350-900 Preliminary analysis and structural sizings of longitudinal Pax Floor Grid structural components.
  17. 17. AIRWORKS - AEROSPACE PROFILE AEROSPACE – PROJECTS & BACKGROUND Business Aircrafts PRODUCT CONCEPTION Since the very project start, AIRWORKS has been feeding structural conceptual design of Learjet 85, an all composite Business Jet. For this program our operations extended to Germany and Canada, at Bombardier Product Development Center. <ul><li>BOMBARDIER LEARJET 85 – All Composite Business Jet </li></ul><ul><li>Global FE model management (Wing, Center & Aft Fus) </li></ul><ul><li>Conceptual stress analysis </li></ul><ul><li>Trade studies on wing planform </li></ul><ul><li>Compliance of the wingbox (stiffness, weight, fuel volume) </li></ul><ul><li>Wing CFRP optimization with respect to: loads, stiffness, fuel </li></ul><ul><li>Studies on MLG attachment </li></ul><ul><li>Studies on engine mounts and pylons </li></ul><ul><li>Studies on Center & AFT Fuselage </li></ul>
  18. 18. Aircraft Doors AIRBUS A330 FREIGHTER MD CARGO DOOR FE model generation. FEM management. Static and Fatigue stress analysis, from concept to certification. AIRBUS A380F-800 MD & UD CARGO DOOR FE model development & management, Static and Fatigue Analysis. Certification Reports. BOEING 747-400 Cargo Door Structure 3D modelling Tooling Design Test and Rigging Procedures Assembly Management . SPECIALISTS IN DOORS Our company takes complete responsibility of the stress analysis of Doors for commercial and business aircrafts. AEROSPACE – PROJECTS & BACKGROUND AIRWORKS - AEROSPACE PROFILE
  19. 19. LATCHING MECHANISM AIRBUS A350 XWB Design and Analysis of Cargo Doors Mechanisms (Common Design Phase) LATCHING MECHANISM AIRBUS A330-800F Analysis of the Latching mechanism of the MD Cargo Doors. Certification Reports. Mechanisms SPECIALISTS IN AEROSPACE MECHANISM S Our company takes complete responsibility design and analysis of mechanisms. In developing these systems, AIRWORKS works via a long standing partnership with the company QFP (Mr. A. Zuccari). QFP is an engineering and innovation consultancy since 2002, mainly focused on the aviation and automotive industries. QFP is specialized in design and stress of airframes and mechanisms, tooling design, reverse engineering and inspection . BOEING 747-400 Cargo Door Mechanism 3D modelling Tooling Design Test and Rigging Procedures Assembly Management . AEROSPACE – PROJECTS & BACKGROUND AIRWORKS - AEROSPACE PROFILE
  20. 20. Mechanism Analysis <ul><li>COMPLETE ANALYTICAL ASSESSMENT </li></ul><ul><li>Mechanism Kinematical Analysis </li></ul><ul><li>Mechanism Jamming, Operative and Windmilling loads calculation </li></ul><ul><li>Mechanism Tolerance and Misassembly analysis </li></ul><ul><li>Fatigue and Damage Tolerance </li></ul>AEROSPACE – PROJECTS & BACKGROUND AIRWORKS - AEROSPACE PROFILE
  21. 21. AIRWORKS - AEROSPACE PROFILE AEROSPACE – PROJECTS & BACKGROUND Antennas & Satellites CFRP SATELLITE ANTENNA THALES ALENIA: Radarsat FE modeling of a CFRP Antenna, Static & Dynamic Analysis, Certification Reports. CFRP SATELLITE ANTENNA THALES ALENIA: Yamal FE modeling of 2 CFRP Antennas, Static & Dynamic Analysis, Certification Reports INDUSTRIAL MACHINES THALES ALENIA SPACE Design of several automatic machines for satellites (EMIS, CUPOLA,..) OUR CORE SPACE COMPETENCE Since year 2000, we have served Space Integrators in several engineering projects. A selection of those is provided here. ESA/SPACE ENGINEERING – Galileo GROUND ANTENNA Baseline antenna for satellites time synchronization. Preliminary design, industrialization studies, thermo-structural analysis, management of procurement & manufacturing.
  22. 22. AIRWORKS - AEROSPACE PROFILE AEROSPACE – PROJECTS & BACKGROUND Space Modules ISS - NODE 2 THALES ALENIA: MDPS MDPS: Meteorite Debris Protection System, Static & Thermo-Structural analysis, Manufacturing optimization, Certification Reports. ISS - NODE 2 THALES ALENIA: COPS COPS: Module Close Out Panels, Static & Thermo-Structural analysis, Manufacturing optimization, Concessions, Certification Reports. INTERNATIONAL SPACE STATION AIRWORKS people have also been involved in the design of Node 2, a Space Module for the International Space Station (ISS). We engineered both the protection system and the module close-out panels.
  23. 23. Tooling Design <ul><li>DESIGN AND MANUFACTURING OF TOOLS </li></ul><ul><li>Together with our partner company QFP (Mr. A Zuccari) our services include tooling design and production: </li></ul><ul><li>Part Manufacturing (e.g. moulds) </li></ul><ul><li>Assembly Jigs </li></ul><ul><li>Test Rigs </li></ul>AEROSPACE – PROJECTS & BACKGROUND AIRWORKS - AEROSPACE PROFILE
  24. 24. Project Management <ul><li>PLANNING, PRODUCT MANAGEMENT,TECHNICAL DOCUMENTATION </li></ul><ul><li>Planning definition (.mpp) of all the activities and resources weekly updated </li></ul><ul><li>Product configuration (P/N, qty, type, material, weight, etc.) always define and updated </li></ul><ul><li>Technical documentation like Assembly Instruction, Product Description, QP, QTP,QTR, etc. </li></ul>AIRWORKS - AEROSPACE PROFILE