Tushar Bari has over 4 years of experience as a Quality Engineer in the automotive industry. He has worked at Flex Technologies and Lumax Industries Limited, where he was responsible for quality control, internal auditing, process improvement initiatives like poka yoke, and ensuring compliance with standards like TS 16949. Some of his accomplishments include implementing error proofing systems that eliminated defects and improved productivity. He is proficient with quality management systems and tools like SAP, MES, and statistical process control methods.

1. TUSHAR D. BARI
Mobile No: 8805982794 E-mail: tusharbari01@gmail.com; tush71@yahoo.co.in
Address: Manish Garden, A3/304, Opposite Magar Stadium, Udyam Nagar Pimpri, Pune.
CAREER OBJECTIVE:
To pursue a highly rewarding career, seeking for a job in challenging and healthy work environment
where I can utilize my skills and knowledge efficiently for organizational Growth.
PROFILE SUMMARY:
• B.E. Instrumentation and Controls with 4.8 years of experience in Quality Department.
• Experience in Process Development at Plant and Production Level for implementing poka yoke to
avoid human error and to avoid bypass assembly process stage-wise.
• Kaizen participation award at TML CVBU for elimination of water leakage : Nov.2012
• Implementation of poka yoke for process optimization and error proofing for Srl Bolero line.
• An effective communicator with strong analytical and problem solving abilities.
• Documentation and implementation of TS 16949,ISO 9001:2008, PRODUCTION TECHNIQUE, MSES,
TPM and also qualified as an Internal Auditor for Assembly line.
ACADEMIC DETAILS:
Aug 2010 : B. E. Instrumentation and controls from P. D. V. V. P College of Engg, Ahmednagar,
Pune University, with First class (61.99 %).
June 2006: H. S. C. from Nasik Board, with First Class (65.66 %).
June 2004: S. S. C. from Nasik Board, with First Class (71.33 %).
WORK EXPERIENCE:
1) Flex Technologies
Designation: Senior Quality Engineer
Company profile:
Flextronics is a leading Electronics Manufacturing Services (EMS) provider focused on
delivering complete design, engineering and manufacturing services to automotive, computing,
consumer, industrial, infrastructure, medical, clean tech and mobile OEMs. Flextronics helps
customers design, build, ship, and service electronics products through a network of facilities in
30 countries on four continents.
Provenance: In business since 1969, the company was founded in Silicon Valley as Flextronics
with global presence.
People : 200000 peoples around the globe.
Presence : For manufacturing operations its spread around the 30 countries globally.
Specialties: This global presence provides design and engineering solutions to automotive
OEMs customers like BMW, AUDI, BENZ, Ford Motor, Varroc etc. Flex also provides design and
engineering solution to electronics manufacturing OEMs like Apple , Alcatel , Foxconn ,Intel
,Microsoft ,Cisco ,Ericsson,Hewlet Packerd,Huawei Technologies , Lenovo .
JOB RESPONSIBILITY
1. Currently working as Quality Engineer for Automotive OEM and EMS OEM in Quality
Engineering department.

2. 2. Working as project coordinator to complete transition of site for their whole products.
3. Ensures that manufactured Products are meeting Business Needs, Quality standards and
Customer expectation.
4. Provides support to sales Managers and Technical team cooperating in customer
assistance in case of quality issues
5. Lead the daily morning meeting to resolve the internal as well as customer end quality
issue.
6. Perform all quality related activities in compliance with Flextronics EMS standards, local
regulations, as well as global best practices and requirements
7. To check and evaluate incoming raw materials and outgoing finished products according to
specifications given by raw material suppliers & Customer.
8. Involved in PPAP activity for new projects as well as new products.
9. Involved in In process audit by daily, weekly and monthly to review the process parameter
as per control plan.
10. knowledge of QM and PM module in SAP system
11. Working as internal quality auditor for TS 16949:2008 and ISO 9001:2014 for its
implementation by process wise to each department.
12. Provides the support to the Technical department of all business and co- ordinate with
regional QA QC team whenever needed.
13. Working on the root cause of defect and propose the best corrective and preventive
action to win back the customer confidence.
14. Working on TMS system to achieve OTD of the particular product.
15. knowledge of ISO 9001 2008,ISO14001 & OHSAS standard
16. Involved in creation of the Customer Complaint into system and coordinating with
customers to resolve the issues.
17. Compiles and coordinates monthly reports for QA/QC performance, also leads and
coordinates on slow moving and obsolete material liquidation.
18. Supporting site remotely with all available tools and providing efficient, timely and
delighted service related to quality aspect within stipulated timely constraint.
19. Improve companywide Quality including Incoming inspection, In-process inspection and
Final product through various improvement initiatives and living Quality Management
System.
20. Preparing the quality related documents i.e. NC, CC, CAR, SOP, Quality Checkpoints , SPPS,
Control plan, Inspection plan,% Rejection trend , Quality clock for awareness in people
related to quality concern.
21. Perform Delivery Check activities and Establish processes in projects related to various
different process.
22. Preparing the calibration plan as per process to calibrate the instruments frequently.
23. To remove the waste from the process by using in Lean Six Sigma technology.
24. Involved at line balancing as well as VSM technology for process optimization to improve
productivity and maintaining single piece flow.
25. Hands on working experience in BAAN, Agile, MES, Flex Q, and QCBD.
26. Provide training to new joined people in assembly department to avoid from making
defective assembly as well as maintaining PPM.

3. 2) Lumax Industries Limited
Designation: Quality Engineer
Duration : 4 years and 4 moths
Lumax Lighting Equipment Manufacturing under license from STANLEY ELECTRIC.CO. LTD,
JAPAN.
Lumax is TS 16949:2009 certified company, engage in manufacturing of lightening systems
(Plastic molded parts) for OEMs like Maruti Motors, Suzuki Motors, Mahindra Renault,
Mahindra and Mahindra, NISSAN Motors, TATA Motors, Ashok Leyland, Honda Motors, Bajaj
Auto Ltd, Yamaha Motors, Force motors, Toyota Motors, General Motors etc.
JOB RESPONSIBILITY:
1) Working as Quality Engineer for Toyota, Mahindra, Tata Motors, Nissan, and John deer for
manufacturing of Head Lamp, Tail Lamp, Side Turn etc., in Quality Engineering department.
2) Performs timely failure analysis of customer complaint to define probable causes or modes of
failure.
3) Involved in FMEA activity to solve major customer as well as internal quality concern.
4) Working as internal auditor for process improvement activity.
5) Involved in Displaying Single Point Lesson on assembly line for acknowledge of particular critical
operation on assembly line.
6) Monthly OEE monitoring and improving OEE by reducing rejection, losses and downtime.
7) Supports to QA inspectors as necessary.
8) Involved in TPM activity.
9) Implementation of Kaizens for improving production capacity and Manpower reduction. Some
of the Kaizens are as
a. Implemented Piggy Box technique to avoid defective parts to reach to the final stage in
SRL
10) To make Poka Yoke for error proof system. Some of the following Poka yoke Implemented for
a. Clip missing in Bolero Side Marker Lamp.
b. Stud Height detection using Proximity Sensor.
c. Shield missing pokayoke for Tail Lamp line.
d. John Deer Tail Lamp at continuity stage to detect wrong bulb sequence.
e. Implemented 2 parts will be check at a time for Leakage to improve productivity.
TECHNICAL KNOWLEDGE:
Gained sound knowledge and expertise in the following techniques
• Do Setting of Ever green Ultrasonic 1522 and 1542 machine for its trouble shooting and preventive
maintain ace.
• Program modification of IAS controller for bolt insert machine.
• Do the program modification of ABB and MOTOMAN robots for its program modification and
trouble shooting.
• Done the project based ABB PLC for light testing.
• Knowledge of SIMENS based PLC, HMI and SCADA for programming.
• Involved in trouble shooting of Hot plate Welding machine.

4. COMPUTER KNOWLEDGE:
Outlook, MS-OFFICE, MS-Word, Excel, Power Point.
PERSONAL PROFILE:
Date of Birth: May 10, 1988
Marital status: Single
Passport Status: Available
Hobbies: Internet surfing, Travelling, Listening music.
Languages known: English, Marathi and Hindi.
REFERENCES
Mr .Prashant Patil
HOD Quality Assurance Département
Lumax Industries Limited
Mob. No.-9822637584
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