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ENGAGING
PRODUCTION PRODUCTION
HOW TO ENGAGE
FLOOREMPLOYEES
FLOOR
EMPLOYEES
Using the Power of
Internal Communications
     Using the Power of Internal
    Communications
    A CASE STUDY
How to Engage Production Floor Employees
Case Study

• Communication is key
  to engaging front-line
  employees, to inspiring
  their best work.
• But, communicating
  with the front line is a
  challenge!
First Remove Friction
Definition of Friction

• ANYTHING that prevents complete understanding
  between parties
   – Friction exists at a number of levels between people
     and roles
   – Friction makes it harder to align staff to strategy and
     keep employees engaged.
Remove Friction
Causes of Friction
How to Engage Production Floor
Employees – A Case Study
                                 The nine-minute
                                 audio clip can be
                                 downloaded here.




      This U.S. metal
      manufacturer has
      established superior
      communication with front
      line employees.
      HOW?
Case Study: How to Engage Production
Floor Employees
Touchscreen Kiosks
• 12 kiosks are installed
  throughout the facility.
• In offices areas and on the
  production floor.
   – Eases access to
     information
   – No mouse or keyboard
   – No friction!
Case Study: How to Engage Production
Floor Employees
An Editorial Board Drives Content
• Leadership, Sales, HR,
  Engineering, Production
  represented on board
• Meets once a week for 15
  minutes
   – Most fun meeting of the week!
• All members share story ideas on
  topics of interest.
Case Study: How to Engage Production
Floor Employees
Weekly Newspaper using PDP Tools
• Content is published in a
  weekly digital newspaper
   – Displayed on kiosks
• Topics include:
   –   Safety
   –   Quality
   –   Human Interest
   –   HR
   –   Welcome new employees,
       visitors
• Stopped the rumor mill!
Case Study: How to Engage Production
Floor Employees
PDP Analytics

• JMP reviews weekly
  readership reports:
   – Total reads
   – Average read time
      •   (in seconds)

   – Average reads per
     article
   – Reads per Employee
• Drives effectiveness
  of content
Case Study: How to Engage Production
Floor Employees
Real Time Metrics Shared using PDP Tools

• Data is accessible on PCs as well as the touchscreen
  kiosks.
Case Study: How to Engage Production
Floor Employees
Digital Display of Real Time Metrics

• Metrics communicated at JMP:
   –   Defects by Customer
   –   Production
   –   Defects reported Internally
   –   On time
   –   Scrap in Dollars                Target View

• Archery target metaphor makes
  data easy to understand
Case Study: How to Engage Production
Floor Employees
Digital Display of Real Time Metrics

• Trend views of on
  each metric
• View granularities of
  day, week, month,
  quarter, year
• Each zone in a target
  is set to encourage
  improvement                          Time Series View
• Data fields provide
  additional detail to
  frontline
Case Study: How to Engage Production
Floor Employees
Analytics

• Analytics provided
  on each data point
  accessed in system
• These reports
  guide leaders as
  they communicate
  metrics and
  initiatives with the
  employees
Testimonials
“We have had the PDP product in our facility for three years now and it has had a significant impact on
our culture and ability to evaluate organizational performance.” – CEO

"The paper really gets the word out. I look forward to reading it every Friday morning. Even when the
economy wasn't doing so well it was great to read how the company was responding." – Client
Company Engineer

"I think PDP has helped people to gain knowledge on what's going on. It's a really neat system to
have." – Manufacturing Frontline Employee

"I really feel like we're getting more information. The paper really helps weed out some of the rumors
too." – Manufacturing Frontline Employee

"You definitely know where to find everyone on Friday mornings. First thing people do is check the
kiosk. There also seems to be a different air and feeling within the walls." – Vice President

"It's interesting to see what goes on throughout the organization since we can't always talk to each
other on a one-on-one basis." – Frontline employee

“I think this is an excellent user friendly communication system.” – Quality Manager
Engage Shop Floor Employees!
Using the Power of Internal Communications



 www.pdpsolutions.com
 866-737-4894
 info@pdpsolutions.com

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Production Floor Employee Communications 2012

  • 1. ENGAGING PRODUCTION PRODUCTION HOW TO ENGAGE FLOOREMPLOYEES FLOOR EMPLOYEES Using the Power of Internal Communications Using the Power of Internal Communications A CASE STUDY
  • 2. How to Engage Production Floor Employees Case Study • Communication is key to engaging front-line employees, to inspiring their best work. • But, communicating with the front line is a challenge!
  • 3. First Remove Friction Definition of Friction • ANYTHING that prevents complete understanding between parties – Friction exists at a number of levels between people and roles – Friction makes it harder to align staff to strategy and keep employees engaged.
  • 5. How to Engage Production Floor Employees – A Case Study The nine-minute audio clip can be downloaded here. This U.S. metal manufacturer has established superior communication with front line employees. HOW?
  • 6. Case Study: How to Engage Production Floor Employees Touchscreen Kiosks • 12 kiosks are installed throughout the facility. • In offices areas and on the production floor. – Eases access to information – No mouse or keyboard – No friction!
  • 7. Case Study: How to Engage Production Floor Employees An Editorial Board Drives Content • Leadership, Sales, HR, Engineering, Production represented on board • Meets once a week for 15 minutes – Most fun meeting of the week! • All members share story ideas on topics of interest.
  • 8. Case Study: How to Engage Production Floor Employees Weekly Newspaper using PDP Tools • Content is published in a weekly digital newspaper – Displayed on kiosks • Topics include: – Safety – Quality – Human Interest – HR – Welcome new employees, visitors • Stopped the rumor mill!
  • 9. Case Study: How to Engage Production Floor Employees PDP Analytics • JMP reviews weekly readership reports: – Total reads – Average read time • (in seconds) – Average reads per article – Reads per Employee • Drives effectiveness of content
  • 10. Case Study: How to Engage Production Floor Employees Real Time Metrics Shared using PDP Tools • Data is accessible on PCs as well as the touchscreen kiosks.
  • 11. Case Study: How to Engage Production Floor Employees Digital Display of Real Time Metrics • Metrics communicated at JMP: – Defects by Customer – Production – Defects reported Internally – On time – Scrap in Dollars Target View • Archery target metaphor makes data easy to understand
  • 12. Case Study: How to Engage Production Floor Employees Digital Display of Real Time Metrics • Trend views of on each metric • View granularities of day, week, month, quarter, year • Each zone in a target is set to encourage improvement Time Series View • Data fields provide additional detail to frontline
  • 13. Case Study: How to Engage Production Floor Employees Analytics • Analytics provided on each data point accessed in system • These reports guide leaders as they communicate metrics and initiatives with the employees
  • 14. Testimonials “We have had the PDP product in our facility for three years now and it has had a significant impact on our culture and ability to evaluate organizational performance.” – CEO "The paper really gets the word out. I look forward to reading it every Friday morning. Even when the economy wasn't doing so well it was great to read how the company was responding." – Client Company Engineer "I think PDP has helped people to gain knowledge on what's going on. It's a really neat system to have." – Manufacturing Frontline Employee "I really feel like we're getting more information. The paper really helps weed out some of the rumors too." – Manufacturing Frontline Employee "You definitely know where to find everyone on Friday mornings. First thing people do is check the kiosk. There also seems to be a different air and feeling within the walls." – Vice President "It's interesting to see what goes on throughout the organization since we can't always talk to each other on a one-on-one basis." – Frontline employee “I think this is an excellent user friendly communication system.” – Quality Manager
  • 15. Engage Shop Floor Employees! Using the Power of Internal Communications www.pdpsolutions.com 866-737-4894 info@pdpsolutions.com