55896 gs5 gs513_z_rca_30

GS513Z Tech Sheet

Balboa Instruments
System PN 55896

System Model # GS5-GS513Z-RCA-3.0
Software Version # 43
EPN # 2822

Base PCBA - PN 55897
PCB GS500Z - PN 22015 Rev B

Base Panels
VL400 – PN 55129

Template used: 40599_L.pdf 01/07/2008
55896_97_B.pdf 05/02/2008

http://www.MyPoolSpas.com Wholesale Pool and Spa Parts
Page 1 920-925-3094
55896_97_B

System Revision History
System PN EPN Date Requested By Changes Made
55896 2822 05.02.2008 Balboa New release

Page 2 920-925-3094
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Basic System Features and Functions
Power Requirements

Requires PCB Rev B.

System Outputs
Setup 1 (As Manufactured)

Optional Devices

Additional Options J71
J2A J1A

J1

J2

1
J18
J10
U4

J19

J12
J60 J7 J8 J44
1 1 1 1 1
J22

1
EXT RLY AUX F SEN A SEN B VAC J11

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Basic System Features and Functions
Any time you change a DIP Switch, other than A1, you must reset Persistent Power Up Display Sequence
Memory for your new DIP Switch Settings changes to take effect. If you do Upon power up, you should see the following on the display:
not reset Persistent Memory, your system may function improperly. Three numbers in a row, which are the SSID (the System Software
ID). The third display of these numbers is the Software Version,
To reset Persistent Memory: which should match the version of your system. For example, if these
Power down by disconnecting power source from spa. three numbers are , that is a VS511SZ at version 38.
Put a jumper across J43, covering both pins. (See illustration below) Displayed next is: “ ” (indicating the system is configured for
Power up by connecting power source to spa. a heater between 3 and 6 kW) or “ ” (indicating the system is
Wait until “ ” is displayed on your panel. configured for a heater effectively* between 1 and 3 kW).
Power down again. “ ” should appear for all VS models running at 240VAC.
Remove jumper from J43 (May also move to cover 1 pin only) “ ” should appear for all VS models running at 120VAC, as well
as all GS models. (*A heater which is rated at 4 kW at 240VAC will
Power up again.
function as a 1 kW heater at 120VAC.)
“ ” will appear to signal the start of Priming Mode.
About Persistent Memory and Time of Day Retention:
This system uses memory that doesn’t require a battery to store a variety of
At this point, the power up sequence is complete. Refer to the Reference
settings. What we refer to as Persistent Memory stores the filter settings,
Card for the VS or GS System model of your spa for information about how
the set temperature, and the heat mode.
the spa operates from this point on, including how to adjust the Time of
Day if using a Serial Deluxe style panel.
Persistent Memory is not used for Time of Day. Only models with a
Serial Deluxe panel installed (VS5xxDZ and GS5xxDZ) can display the
time. However, during power loss to the spa, the system will lose the
correct time, and reset to 12:00 PM when power is restored.

J43

TST RST
FUSE 20A 250V J47 J6 J43
J46

F7 J29
K6 J23 J50 PUMP OZONE
K1 J23 J29
F1 F5, F3A 250V J20
J20
J17/26

J6
E.GND

G

G

K5
J90

G C
C

C
FUSE 3A 250V
C
C

C
C

C
C

S1 TST
G

G
G

J50

W7
W4
G

G
G

J12
W1 K8 K5
F4 FUSE .3A 250V
SWITCHBANK A
T1 K9 W3
W2 K4 K1
SWITCHBANK A
J1 J1A
J10
J18
F2 U4
J13

J2A T0.25A 250V
NEUTRAL
WHT AC J1
J18

W1 J58 J57
1 2 3
K3 K3
U4 J12
K2
J2
VS100
P/N 22964_B MADE IN U.S.A.

J26 F4
Balboa

J43
© 2006

F2 LINE
K2

J13 TST RST
BLK AC
BALBOA INSTRUMENTS, INC. 2-SPD S1 J6 J43
J60 J22 J44 VS500Z EXT RLY
J6 J7 J8 J7 J8
E.GND

P/N 22972 REV D
J9

S1 TST EXT.
T AUX. F VAC MADE IN U.S.A
V
SWITCHBANK A RLY
L SEN. A SEN. B COPYRIGHT 2005 HEATER
A
SWITCHBANK A SEN. A SEN. B

J43 on VS5xxZ and VS300 Series Main Board Shown. J43 on VS100/GS100 Series Main Board Shown.
J43 on GS5xxZ Series is located in approximately the same position.

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Wiring Configuration and DIP Settings
Setup 1 (As Manufactured) HIPot Testing Note:
Disconnect slip terminal with green
wires from J90 prior to performing
HiPot test. Failure to disconnect may
cause a false failure of the test.
Reconnect terminal to J90 after
successful completion of HiPot test.
AV F7 F1 J13
J50 J29 J23 K6 K1 F10A 250V
OZONE PUMP 1 K9
F3A 250V
J52 J51 F6, T30A 480V
J
Audio Visual
G N
J46

Blower
2-Spd P1
1-Spd P1
Ozone
J47

CIRC. PUMP
K8
K5 J20
Circ Pump

N
J25
5 G N N C9 Spa

N
G N
J32
2 Light

G
G

G
F3
TB1 10VAC

10VAC
J17/26 J72
1 F4, T0.2A 250V OPT. BLWR/PUMP 2 J71
T1
J58

J2A J1A
2 J1
W2
J28
8
J2
3
J26
6

K3

1
J18
4 J43 J10
K4

U4
J57
F2

Balboa
J19

HTR2 J101 HTR1 00 K2 S1
W1 J90 J12
BALBOA INSTRUMENTS, INC. J60 J7 J8 J44
J6
GS51xZ mode
E.GND

GS500Z 1 1 1 1 1
COPYRIGHT 2007 Pb
Pb

J22
MADE IN U.S.A. TST 1
P/N 22015_B SWITCHBANK A EXT RLY AUX F SEN A SEN B VAC J11

Heater rated @ 240V 3.0kW
3.0 kW J11 must be Jumpered

X-P231 CE
PN 55025 J7
J1
1-Spd P2
R

P/N 22909 REV B
W1
B

J6
W G

F30A 480V

WARNING: Main Power to system should be turned OFF BEFORE adjusting DIP switches.
WARNING: Persistent Memory (J43) must be RESET to allow new DIP switch settings to take effect. (See Persistent Memory page)

GS513Z
SSID # Software
Wiring Color Key
J11 J12 3
Neutral (Common) AC Connections
100 3.0kW Special AC Connections
69 Heater 2 Line AC Connections
43 10 Volt Connections
A1, Test Mode OFF A6, 50 Hz 1
Relay Control Wires
A2, Mode changes allowed A7, See Table 1
J43
A8, Degrees C Memory Board Connector Key
A9, Non-Circ Mode Reset
A5, 2-speed P1 A10, See Table 1
1 Typically Line voltage
2 Typically Line voltage for 2-speed pumps
Panel Button Assignments Panel Button Positions
3 Neutral (Common)
1=Pump 2+J17/26 3=Temp 1 4
2=Pump 1 4=Light 1 2 3 4 3 Ground
4 2
Note flat sides in connector
Note: Button pattern is reversed when using VL400

Page 5 920-925-3094
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DIP Switches and Jumpers Definitions
SSID 100 69 43 Base Model GS513Z
DIP Switch Key
A1 Test Mode (normally OFF)
A2 “ON” position: Standard mode only
“OFF” position: Std/Ecn/Sleep mode changes allowed
A3 “ON” position: use Mini Panel
“OFF” position: use Digital Duplex or Light Duplex panel
A4 Aux Freeze (must be OFF)
A5+A9 Pump 1 speeds and Circ Modes:
A5 A9 Circ Mode Pump 1 Speed
OFF OFF Non-circ 2-speed
ON OFF Circ "acts like Pump 1 low" (filters/polls/ect) 1-speed
OFF ON 24 hours with 3°F shut-off 1-speed
ON ON 24 hours with 3°F shut-off 2-speed Table 1 # of Hi-Speed
Pumps/Blower
A6 “ON” position: 50Hz operation Before Heat Disabled
“OFF” position: 60Hz operation A7 A10
A7+A10 Control amp draw requirements (See Table 1)
A8 “ON” position: temperature is displayed in degrees Celsius OFF OFF 0
“OFF” position: temperature is displayed in degrees Fahrenheit ON OFF 1
Note: Panel layout is always Pump 2+J17/26, Pump 1, Temp, Light OFF ON 2
ON ON 3

Jumper Key
J11 If using 3kW or higher wattage heater, jumper can be set in either position, but may perform better on Pins 1 and 2.
If using 2.5kW or lower wattage heater, jumper must be set on 1 Pin only.
J12 Factory set. DO NOT MOVE.
Jumper must be on Pins 1 and 2 for GS51xZ/GS5xxSZ/GS5xxDZ software.
Jumper must be on Pins 2 and 3 for GS50xZ software.
J43 When jumper is placed on 2 pins during power-up, system will reset persistent memory.
Leave on 1 pin only to enable persistent memory feature.

WARNING:
Setting DIP switches incorrectly may cause abnormal system behavior and/or damage to system components.
Refer to Switchbank illustration on Wiring Configuration page for correct settings for this system.
Contact Balboa if you require additional configuration pages added to this tech sheet.

Panel Button Positions
1
A3: OFF 1 2 3 4 3
4 2

A3:ON 1 2 3 4

Panel Button Assignments Note: Button pattern is
reversed when using VL400
1=Pump 2+J17/26 3=Temp
2=Pump 1 4=Light

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Electrical Service Configuration Options
Systems with PCB Rev B Only J50
AV
J29
OZONE
J23
PUMP 1 K9
K6 K1
F7
F10A 250V
F1 J13

J52 J51 F6, T30A 480V
J F3A 250V
G N
J46

Single Service, TN and TT Electrical Systems
J47
CIRC. PUMP
K8
K5 J20

N
J25
5 G N C9

N

N
J32
2 (1 x 16 Amp or 1 x 32 Amp) G N

G
G

G
F3
TB1 10VAC
3 Wires (1 Line + 1 Neutral + 1J71Protective Earth)

10VAC
J17/26 J72
1 F4, T0.2A 250V OPT. BLWR/PUMP 2
T1
J58
Protective Earth wire (Green/Yellow) must be connected
to system ground terminal as marked.

J2A J1A
AS MANUFACTURED

2 J1
W2
J28
8 This option is conﬁgured and shipped as the default.
J2
L1 3
J26
6

K3
All equipment (pumps, blower, and heater) runs on
N1 service line L1. J18
1

4 J43 J10

K4
U4
J57
F2

Balboa
J19

BALBOA INSTRUMENTS, INC.
W1
HTR2 J101 HTR1 00 K2
J90 Systems using only 1 DIP switch (A10) for heat disable:
S1

J6
J60 J7 J8 J44
J12

E.GND
1 1
GS500Z
COPYRIGHT 2007 Pb
Pb
For 1 x 16 Amp Service: 1 1 1

J22

DIP Switch A10 must be ON.
For 1 x 32 Amp Service:
Set DIP Switch A10 such that total system amperage
draw never exceeds rated service input.
Systems using multiple DIP switches for heat disable:
Refer to system Hot Sheet DIP Switch Definition page
and set the switches shown in Table 1 such that total
system amperage draw never exceeds rated service input.

AV F7 F1 J13
J50 J29 J23 K6 K1 F10A 250V
OZONE PUMP 1 K9
J52 J51 F6, T30A 480V
J F3A 250V
G N
J46

Dual Service, TN and TT Electrical Systems
J47

CIRC. PUMP
K8
K5 J20
N

J25
5 G N C9
(2 x 16 Amp)
N

N

G N
J32
2
G
G

G

F3
TB1

1 F4, T0.2A 250V
5 Wires (2 Lines10VAC 2 Neutrals + 1 Protective Earth)
J17/26 +
J72
OPT. BLWR/PUMP 2
J71
10VAC

L2 T1
Protective Earth wire (Green/Yellow) must be connected
J58
to system ground terminal as marked.
J2A J1A

N2 2 J1
W2
J28
8 The heater runs on service line L1, while all other
J2
OPTIONAL

L1 3
equipment, such as pumps and blowers, run on
J26
6

K3

service line L2.
N1 J18
1

4 J43 J10
K4

J57 Completely remove the white wire from J26 and J32.
F2
U4

Balboa
J19

W1
J90 Note: J32 and J25 are electrically identical. The white
S1

J6
J60 J7 J8 J44
J12
E.GND

1 1
GS500Z
COPYRIGHT 2007 Pb
Pb
wire may be attached to either terminal before removal. 1 1 1
J22


Systems using only 1 DIP switch (A10) for heat disable:
DIP Switch A10 must be OFF.
and set both switches shown in Table 1 to ON positions.

Page 7 920-925-3094
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Electrical Service Configuration Options
Systems with PCB Rev B Only J50
AV
J29
OZONE
J23
PUMP 1 K9
K6 K1
F7
F10A 250V
F1 J13

J52 J51 F6, T30A 480V
J F3A 250V
G N
J46

J47
3-Phase Service, TN and TT Electrical Systems
CIRC. PUMP
K8
K5 J20

N
J25
5 G N C9

N

N
G N
J32
2 5 Wires (3 Lines + 1 Neutral + 1 Protective Earth)

G
G

G
F3
TB1 10VAC

10VAC
J17/26 J72
1 F4, T0.2A 250V Protective Earth wire (Green/Yellow) must be connected
OPT. BLWR/PUMP 2
J71
L3 T1
J58 to system ground terminal as marked.

J2A J1A
L2 2 IMPORTANT - Service MUST include a neutral wire,
J1
W2
J28
8 with a line to neutral voltage of 230VAC.
J2
L1 3
The heater runs on service line L1.
OPTIONAL

J26
6

K3
All main-board equipment run on service line L3.
N Addtional equipment, such as expansion boards, J18
1

4 J43 J10

K4
J57 run on service line L2.
F2
U4

Balboa
J19

W1
J90 Completely remove the white wire from J26 and J32,or J25.
S1

J6
J60 J7 J8 J44
J12

E.GND
GS500Z 1 1 1 1 1
COPYRIGHT 2007 Pb
Pb
Completely remove the blue wire from J28 and J58.

J22

If an expansion board is installed, black wire must connect
to J28 (Line L2) only.
To an optional
Systems using only 1 DIP switch (A10) for heat disable:
fuse-protected
DIP Switch A10 must be OFF.
expansion board.
and set both switches shown in Table 1 to ON positions.

NOTE:
Not all GS5xxZ systems can support 3-Phase.
3-Phase requires System PCB Rev B.
If using an expansion board, the board must have fuse-protection.

Page 8 920-925-3094
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