1. GS510DZ 3PHASE Tech Sheet
Balboa
System PN 55415-01
System Model # GS5-GS510DZ-RCA-3.0
Software Version # 43
EPN # 2808
Base PCBA - PN 55416-01
PCB GS500Z - PN 22015 Rev B
Base Panels
VL801D (Serial Deluxe) – PN 54108
VL802D – PN 54528
Template used: 40599_97_O.pdf 11/08/2008
55415-01_97_B.pdf 01/30/2009
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2. System Revision History
System PN EPN Date Requested By Changes Made
55415-01 2808 01.30.2009 Balboa Update software to version 43.
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3. Basic System Features and Functions
Power Requirements
Requires PCB Rev B.
System Outputs
Setup 1 (As Manufactured) Setup 2
(Stereo)
(Stereo)
Additional Options J71
J2A J1A
J1
J2
1
J18
J10
U4
J19
J12
J60 J7 J8 J44
1 1 1 1 1
J22
1
EXT RLY AUX F SEN A SEN B VAC J11
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5. Wiring Configuration and DIP Settings
Setup 1 (As Manufactured) HIPot Testing Note:
Disconnect slip terminal with green
wires from J90 prior to performing
HiPot test. Failure to disconnect may
cause a false failure of the test.
(Stereo) Reconnect terminal to J90 after
successful completion of HiPot test.
AV F7 F1 J13
J50 J29 J23 K6 K1 F10A 250V
OZONE PUMP 1 K9
F3A 250V
J52 J51 F6, T30A 480V
J
Audio Visual
G N
J46
Blower
2-Spd P1
1-Spd P1
Ozone
J47
CIRC. PUMP
K8
K5 J20
N
J25
5 G N N C9 Spa
N
G N
J32
2 Light
G
G
G
F3
TB1 10VAC
10VAC
J17/26 J72
1 F4, T0.2A 250V OPT. BLWR/PUMP 2 J71
T1
J58
J2A J1A
2 J1
W2
J28
8
J2
3
J26
6
K3
1
J18
4 J43 J10
K4
U4
J57
F2
Balboa
J19
HTR2 J101 HTR1 00 K2 S1
W1 J90 J12
BALBOA INSTRUMENTS, IN J60 J7 J8 J44
J6
GS51xZ mode
E.GND
GS500Z 1 1 1 1 1
COPYRIGHT 2007
J22
MADE IN U.S.A. TST 1
P/N 22015_B SWITCHBANK A EXT RLY AUX F SEN A SEN B VAC J11
Heater rated @ 240V 3.0kW
J11 must be Jumpered
3.0 kW
X-P231 CE
PN 55025 J7
J1
1-Spd P2
R
P/N 22909 REV B
W1
B
J6
W G
F30A 480V
WARNING: Main Power to system should be turned OFF BEFORE adjusting DIP switches.
WARNING: Persistent Memory (J43) must be RESET to allow new DIP switch settings to take effect. (See Persistent Memory page)
GS500/501/510DZ
SSID # Software
Wiring Color Key
J11 J12 3
Neutral (Common) AC Connections
100 3.0kW Special AC Connections
99 Heater 2 Line AC Connections
43 10 Volt Connections
A1, Test Mode OFF A6, 50 Hz 1
Relay Control Wires
A2, See Table 1 A7, J17/26 Disabled
Enabled
A3, Exp Pump Disabled
Enabled J43
A8, Degrees C Memory Board Connector Key
A9, Non-Circ Mode Reset
A5, 2-speed P1 A10, See Table 1
1 Typically Line voltage
2 Typically Line voltage for 2-speed pumps
Panel Button Assignments Panel Button Positions
3 Neutral (Common)
1=Time 5=Light
1 3 8 5 4
2=Mode/Prog 6=Pump 1 Ground
3=Temp Up 7=Unused Pump
7=Expander 2 4 6 7
Note flat sides in connector
4=Temp Down 8=Unused
8=J17/26
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6. Wiring Configuration and DIP Settings
Setup 2 HIPot Testing Note:
Disconnect slip terminal with green
(Stereo) wires from J90 prior to performing
HiPot test. Failure to disconnect may
cause a false failure of the test.
Reconnect terminal to J90 after
successful completion of HiPot test.
AV F7 F1 J13
J50 J29 J23 K6 K1 F10A 250V
OZONE PUMP 1 K9
F3A 250V
J52 J51 F6, T30A 480V
J
Audio Visual
G N
J46
Blower
2-Spd P1
1-Spd P1
Ozone
J47
CIRC. PUMP
K8
K5 J20
Circ Pump
N
J25
5 G N N C9 Spa
N
G N
J32
2 Light
G
G
G
F3
TB1 10VAC
10VAC
J17/26 J72
1 F4, T0.2A 250V OPT. BLWR/PUMP 2 J71
T1
J58
J2A J1A
2 J1
W2
J28
8
J2
3
J26
6
K3
1
J18
4 J43 J10
K4
U4
J57
F2
Balboa
J19
HTR2 J101 HTR1 00 K2 S1
W1 J90 J12
BALBOA INSTRUMENTS, IN J60 J7 J8 J44
J6
GS51xZ mode
E.GND
GS500Z 1 1 1 1 1
COPYRIGHT 2007
J22
MADE IN U.S.A. TST 1
P/N 22015_B SWITCHBANK A EXT RLY AUX F SEN A SEN B VAC J11
Heater rated @ 240V 3.0kW
J11 must be Jumpered
3.0 kW
X-P231 CE
PN 55025 J7
J1
1-Spd P2
R
P/N 22909 REV B
W1
B
J6
W G
F30A 480V
WARNING: Main Power to system should be turned OFF BEFORE adjusting DIP switches.
WARNING: Persistent Memory (J43) must be RESET to allow new DIP switch settings to take effect. (See Persistent Memory page)
GS500/501/510DZ
SSID # Software
Wiring Color Key
J11 J12 3
Neutral (Common) AC Connections
100 3.0kW Special AC Connections
99 Heater 2 Line AC Connections
43 10 Volt Connections
A1, Test Mode OFF A6, 50 Hz 1
Relay Control Wires
A2, See Table 1 A7, J17/26 Disabled
Enabled
A3, Exp Pump Disabled
Enabled J43
A8, Degrees C Memory Board Connector Key
A9, Non-Circ3ºF Circ Pump
A9, 24 Hour Mode Reset
A5, 2-speed P1 A10, See Table 1
1 Typically Line voltage
2 Typically Line voltage for 2-speed pumps
Panel Button Assignments Panel Button Positions
3 Neutral (Common)
1=Time 5=Light
1 3 8 5 4
2=Mode/Prog 6=Pump 1 Ground
3=Temp Up 7=Unused Pump
7=Expander 2 4 6 7
Note flat sides in connector
4=Temp Down 8=Unused
8=J17/26
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7. DIP Switches and Jumpers Definitions
SSID 100 99 43 Base Model GS500DZ-GS501DZ-GS510DZ
DIP Switch Key
A1 Test Mode (normally OFF)
A2+A10 Control amp draw requirements (See Table 1) Table 1 # of Hi-Speed
A3 “ON” position: Expander Board Enabled for 1-speed Pump only. Pumps/Blower
“OFF” position: Expander Board Disabled. Before Heat Disabled
A4 Aux Freeze (must be OFF) A2 A10
A5+A9 Pump 1 speeds and Circ Modes: OFF OFF 0
A5 A9 Circ Mode Pump 1 Speed ON OFF 1
OFF OFF Non-circ 2-speed OFF ON 2
ON OFF Circ "acts like Pump 1 low" (filters/polls/ect) 1-speed ON ON 3
OFF ON 24 hours with 3°F shut-off 1-speed
ON ON 24 hours with 3°F shut-off 2-speed
A6 “ON” position: 50Hz operation
“OFF” position: 60Hz operation
A7 “ON” position: J17/26 Enabled for Blower or 1-speed Pump.
“OFF” position: J17/26 Disabled
A8 “ON” position: temperature is displayed in degrees Celsius
“OFF” position: temperature is displayed in degrees Fahrenheit
Jumper Key
J11 If using 3kW or higher wattage heater, jumper can be set in either position, but may perform better on Pins 1 and 2.
If using 2.5kW or lower wattage heater, jumper must be set on 1 Pin only.
J12 Factory set. DO NOT MOVE.
Jumper must be on Pins 1 and 2 for GS51xZ/GS52xZ/GS5xxSZ/GS5xxDZ software.
Jumper must be on Pins 2 and 3 for GS50xZ software.
J43 When jumper is placed on 2 pins during power-up, system will reset persistent memory.
Leave on 1 pin only to enable persistent memory feature.
WARNING:
Setting DIP switches incorrectly may cause abnormal system behavior and/or damage to system components.
Refer to Switchbank illustration on Wiring Configuration page for correct settings for this system.
Contact Balboa if you require additional configuration pages added to this tech sheet.
Panel Button Positions Aux Panel Information
1 3 8 5
Supports 2-button aux panel
2 4 6 7 VX20 6 7
Supports 4-button aux panel
Panel Button Assignments VX40D 6 7 8 5
1=Time 5=Light
2=Mode/Prog 6=Pump 1
3=Temp Up 7=Expander Pump (when A3 is ON)
4=Temp Down 8=J17/26 (when A7 is ON)
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8. Electrical Service Configuration Options
Systems with PCB Rev B Only J50
AV
J29
OZONE
J23
PUMP 1 K9
K6 K1
F7
F10A 250V
F1 J13
J52 J51 F6, T30A 480V
J F3A 250V
G N
J46
Single Service, TN and TT Electrical Systems
J47
CIRC. PUMP
K8
K5 J20
N
J25
5 G N C9
N
N
J32
2 (1 x 16 Amp or 1 x 32 Amp) G N
G
G
G
F3
TB1 10VAC
3 Wires (1 Line + 1 Neutral + 1J71Protective Earth)
10VAC
J17/26 J72
1 F4, T0.2A 250V OPT. BLWR/PUMP 2
T1
J58
Protective Earth wire (Green/Yellow) must be connected
to system ground terminal as marked.
J2A J1A
AS MANUFACTURED
2 J1
W2
J28
8 This option is configured and shipped as the default.
J2
L1 3
J26
6
K3
All equipment (pumps, blower, and heater) runs on
N1 service line L1. J18
1
4 J43 J10
K4
U4
J57
F2
Balboa
J19
BALBOA INSTRUMENTS, INC.
W1
HTR2 J101 HTR1 00 K2
J90 Systems using only 1 DIP switch (A10) for heat disable:
S1
J6
J60 J7 J8 J44
J12
E.GND
1 1
GS500Z
COPYRIGHT 2007 Pb
Pb
For 1 x 16 Amp Service: 1 1 1
J22
MADE IN U.S.A. TST 1
P/N 22015_B SWITCHBANK A EXT RLY AUX F SEN A SEN B VAC J11
DIP Switch A10 must be ON.
For 1 x 32 Amp Service:
Set DIP Switch A10 such that total system amperage
draw never exceeds rated service input.
Systems using multiple DIP switches for heat disable:
Refer to system Hot Sheet DIP Switch Definition page
and set the switches shown in Table 1 such that total
system amperage draw never exceeds rated service input.
AV F7 F1 J13
J50 J29 J23 K6 K1 F10A 250V
OZONE PUMP 1 K9
J52 J51 F6, T30A 480V
J F3A 250V
G N
J46
Dual Service, TN and TT Electrical Systems
J47
CIRC. PUMP
K8
K5 J20
N
J25
5 G N C9
(2 x 16 Amp)
N
N
G N
J32
2
G
G
G
F3
TB1
1 F4, T0.2A 250V
5 Wires (2 Lines10VAC 2 Neutrals + 1 Protective Earth)
J17/26 +
J72
OPT. BLWR/PUMP 2
J71
10VAC
L2 T1
Protective Earth wire (Green/Yellow) must be connected
J58
to system ground terminal as marked.
J2A J1A
N2 2 J1
W2
J28
8 The heater runs on service line L1, while all other
J2
OPTIONAL
L1 3
equipment, such as pumps and blowers, run on
J26
6
K3
service line L2.
N1 J18
1
4 J43 J10
K4
J57 Completely remove the white wire from J26 and J32.
F2
U4
Balboa
J19
BALBOA INSTRUMENTS, INC.
W1
HTR2 J101 HTR1 00 K2
J90 Note: J32 and J25 are electrically identical. The white
S1
J6
J60 J7 J8 J44
J12
E.GND
1 1
GS500Z
COPYRIGHT 2007 Pb
Pb
wire may be attached to either terminal before removal. 1 1 1
J22
MADE IN U.S.A. TST 1
P/N 22015_B SWITCHBANK A EXT RLY AUX F SEN A SEN B VAC J11
Systems using only 1 DIP switch (A10) for heat disable:
DIP Switch A10 must be OFF.
Systems using multiple DIP switches for heat disable:
Refer to system Hot Sheet DIP Switch Definition page
and set both switches shown in Table 1 to ON positions.
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