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GS504SZ Tech Sheet

 Balboa Instruments
 System PN 55461-01

 System Model # GS5-GS504SZ-RCA-3.0
 Software Version # 43
 EPN # 2808


 Base PCBA - PN 55462-01
 PCB GS500Z - PN 22015 Rev B

 Base Panels
 VL701S (Serial Standard) – PN 51247-01




 Template used: 40599_N.pdf 05/07/2008
 55461-01_A.pdf 08/28/2008



http://www.MyPoolSpas.com                Wholesale Pool and Spa Parts
                                                   Page 1               920-925-3094
                                                                                 55461-01_A
System Revision History
System PN EPN           Date      Requested By                             Changes Made
55461-01     2808 08.28.2008 Balboa              Software update to version 43.




      http://www.MyPoolSpas.com             Wholesale Pool and Spa Parts
                                                      Page 2                              920-925-3094
                                                                                                   55461-01_A
Basic System Features and Functions
 Power Requirements




                                                                               Requires PCB Rev B.



 System Outputs
 Setup 1 (As Manufactured)




              (Stereo)


 Optional Devices




  Additional Options                                                                                                 J71
                                                                                     J2A J1A




                                                 J1


                                                 J2




                                                                                                                                                    1
                                                                                                                                              J18
                                                 J10
                                                                                                                 U4

                                                                                                                                  J19


                                                                                                                            J12
                                                 J60                          J7               J8          J44
                                                           1             1             1               1         1
                                                           J22




                                                                                                                                  1
                                                 EXT RLY         AUX F       SEN A             SEN B       VAC        J11

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                                       Page 3                                                                                           920-925-3094
                                                                                                                                                 55461-01_A
Basic System Features and Functions
Any time you change a DIP Switch, other than A1, you must reset Persistent                                                                                                           Power Up Display Sequence
Memory for your new DIP Switch Settings changes to take effect. If you do                                                                                                            Upon power up, you should see the following on the display:
not reset Persistent Memory, your system may function improperly.                                                                                                                       Three numbers in a row, which are the SSID (the System Software
                                                                                                                                                                                        ID). The third display of these numbers is the Software Version,
To reset Persistent Memory:                                                                                                                                                             which should match the version of your system. For example, if these
     Power down by disconnecting power source from spa.                                                                                                                                 three numbers are                    , that is a VS511SZ at version 38.
     Put a jumper across J43, covering both pins. (See illustration below)                                                                                                              Displayed next is: “ ” (indicating the system is configured for
     Power up by connecting power source to spa.                                                                                                                                        a heater between 3 and 6 kW) or “ ” (indicating the system is
     Wait until “ ” is displayed on your panel.                                                                                                                                         configured for a heater effectively* between 1 and 3 kW).
     Power down again.                                                                                                                                                                  “ ” should appear for all VS models running at 240VAC.
     Remove jumper from J43 (May also move to cover 1 pin only)                                                                                                                         “ ” should appear for all VS models running at 120VAC, as well
                                                                                                                                                                                        as all GS models. (*A heater which is rated at 4 kW at 240VAC will
     Power up again.
                                                                                                                                                                                        function as a 1 kW heater at 120VAC.)
                                                                                                                                                                                        “ ” will appear to signal the start of Priming Mode.
About Persistent Memory and Time of Day Retention:
This system uses memory that doesn’t require a battery to store a variety of
                                                                                                                                                                                     At this point, the power up sequence is complete. Refer to the Reference
settings. What we refer to as Persistent Memory stores the filter settings,
                                                                                                                                                                                     Card for the VS or GS System model of your spa for information about how
the set temperature, and the heat mode.
                                                                                                                                                                                     the spa operates from this point on, including how to adjust the Time of
                                                                                                                                                                                     Day if using a Serial Deluxe style panel.
Persistent Memory is not used for Time of Day. Only models with a
Serial Deluxe panel installed (VS5xxDZ and GS5xxDZ) can display the
time. However, during power loss to the spa, the system will lose the
correct time, and reset to 12:00 PM when power is restored.

                                                           J43


                                                                                                                                                                                                                                                                                  TST                                RST
                                                                                    FUSE 20A 250V                            J47                                                                                                                                                                          J6 J43
                                                                                                                     J46




                                                                       F7                                                                 J29
            K6   J23                                 J50                                                                                                                                                                                   PUMP                  OZONE
                               K1                                                                                                                                                                                                                      J23                 J29
                                                                                                                                                                F1                                                                                                                                                                        F5, F3A 250V                     J20
                                                                                                                                                        J20
                                                                          J17/26




                                                                  J6
  E.GND




                                                                                                                                                                                                                                                   G




                                                                                                                                                                                                                                                                      G




                                                                                                                                                                                                                                                                                           K5
                                                                                                                                                                                              J90




                                                                                                                                                                                                                                                                                                                                                                       G     C
                                                                                                                                                                                                                                                   C




                                                                                                                                                                                                                                                                      C
                                                                                                                                                                      FUSE 3A 250V
                                                                                                                                                         C
                                                                                                                             C




                                                                                                                                              C
                     C




                                                                   C
                                                      C




                                                           S1 TST
                                                                                                                             G




                                                                                                                                                         G
                                                                                                                                              G




                                                                                                                                                                                              J50




                                                                              W7
                                       W4
                     G




                                                                   G
                                                     G




                                                                                                                                                                                                                                                                                                                                               J12
                              W1                                                        K8                                                     K5
  F4 FUSE .3A 250V
                              SWITCHBANK A
                                        T1                                    K9                                  W3
                                                                                                                             W2                                                                          K4      K1
                                                                                                                                                                                                                                                   SWITCHBANK A
                                                                                                             J1 J1A
                                                                                                                                                               J10
                                                                                                                                                                                                                                                                                                                                                                J18
                                                                                                                                                                                                                                                         F2                                                                                                           U4
                                                                                                                                                                                                                                                                                                                                               J13




                                                                                                                    J2A                                                                                       T0.25A 250V
                                                                                                                                                                                                                                                   NEUTRAL
                                                                                                                                                                                                                                                                      WHT AC                                                                                                     J1
                                                                                                                                                                     J18




                                                                                                                                                                                                    W1                                        J58        J57
                                                                                                                                          1       2 3
                         K3                                                                                                                                                                                                                                               K3
                                                                                                                                         U4   J12
                         K2
                                                                                             J2
                                                                                                                                                                                                                                           VS100
                                                                                                                                                                                                                      P/N 22964_B MADE IN U.S.A.




                                                                                                                                                                                            J26                                                                                                 F4
                                                                                                                                                                                                                  Balboa




                                                                             J43
                                                                                                                                                                                                                                 © 2006




                         F2                                                                                                                                                                 LINE
                                                                                                                                                                                                                                                                                      K2




                                                                                                                                                                     J13                                                                                                                                            TST             RST
                                                                                                                                                                                           BLK AC
                                                                                                                                  BALBOA INSTRUMENTS, INC. 2-SPD                                                                                                                                     S1                    J6 J43
                                                                                         J60       J22                        J44 VS500Z                   EXT RLY
                                                                                   J6                       J7        J8                                                                                                                                                                                                                       J7          J8
                                             E.GND




                                                                                                                                  P/N 22972 REV D
                                                                                                                                                                                                                                                                                 J9




                                                                            S1 TST       EXT.
                                                                                           T      AUX. F                      VAC MADE IN U.S.A
                                                                                                                              V
                                                           SWITCHBANK A                  RLY
                                                                                          L                SEN. A   SEN. B         COPYRIGHT 2005                                                                                                            HEATER
                                                                                                                                                                                                                                                               A
                                                                                                                                                                                                                                                                                                            SWITCHBANK A                      SEN. A     SEN. B



  J43 on VS5xxZ and VS300 Series Main Board Shown.                                                                                                                                          J43 on VS100/GS100 Series Main Board Shown.
  J43 on GS5xxZ Series is located in approximately the same position.




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                                                                                                                                                                  Page 4                                                                                                                                                             920-925-3094
                                                                                                                                                                                                                                                                                                                                              55461-01_A
Wiring Configuration and DIP Settings
               Setup 1 (As Manufactured)                                                                                                                                                           HIPot Testing Note:
                                                                                                                                                                                                   Disconnect slip terminal with green
                                                                                                                                                                                                   wires from J90 prior to performing
                                                                                                                                                                                                   HiPot test. Failure to disconnect may
                                                                                                                                                                                                   cause a false failure of the test.
                                                                                           (Stereo)                                                                                                Reconnect terminal to J90 after
                                                                                                                                                                                                   successful completion of HiPot test.




                                                 DIP switch A9 must be ON if Circ Pump is installed.
                                                           AV                                                                                                                                                                F7                                                              F1   J13
                                          J50                                           J29                  J23                         K6               K1                                                               F10A 250V
                                                                                        OZONE               PUMP 1           K9
                                                                                                                                                                                                                                                          F3A 250V
J52            J F6, T30A 480V
               J51
                                                 Audio Visual
                                                  G N




                                                                                                                                                                     1-Spd P2
                                                                                                                                                                                              J46
                                                                                                           2-Spd P1
                                                                                                           1-Spd P1
                                                                                        Ozone
                                           J47




                                                                CIRC. PUMP
                                                                                                                                                                                                   K8
                                                                                                                                                                                                                                          K5          J20
                                                 Circ Pump




                                                                                                                                                                         N
                        J25
                          5                       G N                                                                                                                                                                               C9                                     Spa
                                                                                           N




                                                                                                               N




                                                                                                                                                                                                                                                                           G   N
                        J32
                          2                                                                                                                                                                                                                                                Light




                                                                                                                                                                         G
                                                                                          G




                                                                                                              G




                                                                                                                                                                                                                                                                F3
                                    TB1                                                                                                                                                       10VAC




                                                                                                                                                                                                                                                                                 10VAC
                                                                                                                                                                     J17/26                   J72
                          1                            F4, T0.2A 250V                                                                                                OPT. BLWR/PUMP 2                                                                                J71
                                                                                                                                  T1
                                                                                                J58




                                                                                                                                                                                                                                    J2A J1A
                          2                                                                                                                                                                   J1
                                                                                           W2
                                                           J28
                                                             8
                                                                                                                                                                                               J2
                          3
                                                                  J26
                                                                    6




                                                                                                                        K3




                                                                                                                                                                                                                                                                                                              1
                                                                                                                                                                                                                                                                                                        J18
                          4                                                                                                                                                             J43   J10
                                                                                                                        K4




                                                                                                                                                                                                                                                                U4
                   J57
                                                                                                                                             F2

      Balboa
                                                                                                                                                                                                                                                                                     J19

                                          HTR2      J101                     HTR1         00                           K2                            S1
                                    W1                                                                                           J90                                                                                                                                           J12
      BALBOA INSTRUMENTS, INC.                                                                                                                                                                 J60                           J7               J8          J44
                                                                                                                                                                                        J6
                                                                                                                                                                                                                                                                                           GS5xxSZ mode
                                                                                                                                             E.GND




      GS500Z                                                                                                                                                                                            1             1               1               1         1
      COPYRIGHT 2007           Pb
                               Pb
                                                                                                                                                                                                        J22




      MADE IN U.S.A.                                                                                                                                                                    TST                                                                                          1
      P/N 22015_B                                                                                                                                              SWITCHBANK A                   EXT RLY         AUX F         SEN A             SEN B       VAC        J11



                                                                                  Heater rated @ 240V                                                                                                                                                           3.0kW
                                                  3.0 kW                          J11 must be Jumpered




WARNING: Main Power to system should be turned OFF BEFORE adjusting DIP switches.
WARNING: Persistent Memory (J43) must be RESET to allow new DIP switch settings to take effect. (See Persistent Memory page)

                                                                                                                                   GS503/504/514SZ
  SSID #                                                                                                                              Software
                                                                                                                                                                                                Wiring Color Key
                                                                                                                      J11          J12   3
                                                                                                                                                                                                                                               Neutral (Common) AC Connections
      100                                                                                             3.0kW                                                                                                                                    Special AC Connections
      93                                                                                              Heater                             2                                                                                                     Line AC Connections
      43                                                                                                                                                                                                                                       10 Volt Connections
                                A1, Test Mode OFF        A6, 50 Hz                                                                       1
                                                                                                                                                                                                                                               Relay Control Wires
                                A2, See Table 1          A7, Exp Board Equip Disabled
                                    J17/26 Pump Enabled
                                A3, J17/26 Pump Disabled A8, Degrees C                                                                                    J43
                                                                                                                                                          Memory                                Board Connector Key
                                                                               A9, Non-Circ Mode                                                          Reset
                                A5, 2-speed P1                                 A10, See Table 1
                                                                                                                                                                                                1                         Typically Line voltage
                                                                                                                                                                                                2                         Typically Line voltage for 2-speed pumps
   Panel Button Assignments                                                                           Panel Button Positions
                                                                                                                                                                                                3                         Neutral (Common)
   1=Mode                           5=Pump 1                                                                                 2                                 7    4
                                                                        4           1                  2                                                                                        4
   2=Temp Up                        6=Unused
                                    6=Pump
                                    6=J17/262                                                                                                                                                                             Ground
                                                                                                                        1    3                                 5    6
   3=Temp Down                      7=Unused                            5     6     7                  3
                                                                                                                                                                                                                          Note flat sides in connector
   4=Light

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                                                                                                                 Page 5                                                                                                                                   920-925-3094
                                                                                                                                                                                                                                                                   55461-01_A
DIP Switches and Jumpers Definitions
   SSID 100 93 43                                        Base Model GS503SZ-GS504SZ-GS514SZ
DIP Switch Key
     A1 Test Mode (normally OFF)
A2+A10 Control amp draw requirements (See Table 1)                                                              Table 1         # of Hi-Speed
     A3 “ON” position: J17/26 Enabled for 1-speed Pump only.                                                                    Pumps/Blower
         “OFF” position: J17/26 Disabled.                                                                                    Before Heat Disabled
     A4 Aux Freeze (must be OFF)                                                                                A2        A10
 A5+A9 Pump 1 speeds and Circ Modes:                                                                            OFF       OFF           0
              A5       A9     Circ Mode                                             Pump 1 Speed                ON        OFF           1
              OFF      OFF    Non-circ                                              2-speed                     OFF       ON            2
              ON       OFF    Circ "acts like Pump 1 low" (filters/polls/ect)       1-speed                     ON        ON            3
              OFF      ON     24 hours with 3°F shut-off                            1-speed
              ON       ON     24 hours with 3°F shut-off                            2-speed
     A6 “ON” position: 50Hz operation
           “OFF” position: 60Hz operation
     A7 “ON” position: Expander Board Enabled for Blower or 1-speed Pump.
           “OFF” position: Expander Board Disabled
     A8 “ON” position: temperature is displayed in degrees Celsius
           “OFF” position: temperature is displayed in degrees Fahrenheit
When using a Blower, use X-B CE expander board. When using a 1-speed Pump 3, use X-P CE or X-P231 CE, depending on amperage requirements.
* Panel with button layout         is not compatible.
Jumper Key
J11       If using 3kW or higher wattage heater, jumper can be set in either position, but may perform better on Pins 1 and 2.
          If using 2.5kW or lower wattage heater, jumper must be set on 1 Pin only.
J12       Factory set. DO NOT MOVE.
          Jumper must be on Pins 1 and 2 for GS51xZ/GS52xZ/GS5xxSZ/GS5xxDZ software.
          Jumper must be on Pins 2 and 3 for GS50xZ software.
J43       When jumper is placed on 2 pins during power-up, system will reset persistent memory.
          Leave on 1 pin only to enable persistent memory feature.
 WARNING:
  Setting DIP switches incorrectly may cause abnormal system behavior and/or damage to system components.
  Refer to Switchbank illustration on Wiring Configuration page for correct settings for this system.
  Contact Balboa if you require additional configuration pages added to this tech sheet.

              Panel Button Positions                                                                     Aux Panel Information

      4       1               2                   2                             7     4            Supports 2-button aux panel

      5   6   7               3              1    3                             5     6
                                                                                               VX20         5         6         When A3 is ON


                                                                                               VX20         5         7         When A3 is OFF


              Panel Button Assignments

  1=Mode               5=Pump 1
                                                                                                   Supports 4-button aux panel
  2=Temp Up            6=Pump 2 (when A3 is ON)
  3=Temp Down          7=Exp Board (when A7 is ON)                                             VX40S        5 6            4 7
  4=Light


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                                                                Page 6                                                           920-925-3094
                                                                                                                                          55461-01_A
Electrical Service Configuration Options
                        Systems with PCB Rev B Only                  J50
                                                                                        AV
                                                                                                                 J29
                                                                                                                 OZONE
                                                                                                                                  J23
                                                                                                                                 PUMP 1         K9
                                                                                                                                                            K6            K1
                                                                                                                                                                                                                                                 F7
                                                                                                                                                                                                                                               F10A 250V
                                                                                                                                                                                                                                                                                                                   F1   J13


                           J52            J51 F6, T30A 480V
                                          J                                                                                                                                                                                                                                    F3A 250V
                                                                             G     N
                                                                                                                                                                                                              J46

                                                                                                                                                          Single Service, TN and TT Electrical Systems
                                                                       J47
                                                                                             CIRC. PUMP
                                                                                                                                                                                                                   K8
                                                                                                                                                                                                                                                              K5          J20




                                                                                                                                                                                         N
                                                   J25
                                                     5                       G     N                                                                                                                                                                    C9




                                                                                                                   N




                                                                                                                                   N
                                                   J32
                                                     2                                                                                                    (1 x 16 Amp or 1 x 32 Amp)                                                                                                           G             N




                                                                                                                                                                                        G
                                                                                                                   G




                                                                                                                                  G
                                                                                                                                                                                                                                                                                    F3
                                                               TB1                                                                                                        10VAC
                                                                                                                                                          3 Wires (1 Line + 1 Neutral + 1J71Protective Earth)




                                                                                                                                                                                                                                                                                                     10VAC
                                                                                                                                                                   J17/26 J72
                                                     1                                 F4, T0.2A 250V                                                                                OPT. BLWR/PUMP 2
                                                                                                                                                     T1
                                                                                                                         J58
                                                                                                                                                          Protective Earth wire (Green/Yellow) must be connected
                                                                                                                                                          to system ground terminal as marked.




                                                                                                                                                                                                                                                        J2A J1A
AS MANUFACTURED




                                                     2                                                                                                                                                        J1
                                                                                                                    W2
                                                                                        J28
                                                                                          8                                                               This option is configured and shipped as the default.
                                                                                                                                                                           J2
                  L1                                 3
                                                                                               J26
                                                                                                 6




                                                                                                                                           K3
                                                                                                                                                          All equipment (pumps, blower, and heater) runs on
                  N1                                                                                                                                      service line L1.                                                                                                                                                    J18
                                                                                                                                                                                                                                                                                                                                    1

                                                     4                                                                                                                                                  J43   J10




                                                                                                                                           K4
                                                                                                                                                                                                                                                                                    U4
                                              J57
                                                                                                                                                             F2

                                  Balboa
                                                                                                                                                                                                                                                                                                             J19



                                 BALBOA INSTRUMENTS, INC.
                                                               W1
                                                                     HTR2        J101                     HTR1     00                     K2
                                                                                                                                                J90       Systems using only 1 DIP switch (A10) for heat disable:
                                                                                                                                                                     S1

                                                                                                                                                                                                        J6
                                                                                                                                                                                                               J60                               J7                J8         J44
                                                                                                                                                                                                                                                                                                   J12




                                                                                                                                                             E.GND
                                                                                                                                                                                                                                                          1               1
                                 GS500Z
                                 COPYRIGHT 2007           Pb
                                                          Pb
                                                                                                                                                            For 1 x 16 Amp Service:                                      1                 1                                         1




                                                                                                                                                                                                                             J22
                                 MADE IN U.S.A.                                                                                                                                                         TST                                                                                              1
                                 P/N 22015_B                                                                                                                                   SWITCHBANK A                    EXT RLY             AUX F        SEN A             SEN B       VAC        J11

                                                                                                                                                              DIP Switch A10 must be ON.
                                                                                                                                                            For 1 x 32 Amp Service:
                                                                                                                                                              Set DIP Switch A10 such that total system amperage
                                                                                                                                                              draw never exceeds rated service input.
                                                                                                                                                          Systems using multiple DIP switches for heat disable:
                                                                                                                                                            Refer to system Hot Sheet DIP Switch Definition page
                                                                                                                                                            and set the switches shown in Table 1 such that total
                                                                                                                                                            system amperage draw never exceeds rated service input.

                                                                                        AV                                                                                                                                                       F7                                                                F1   J13
                                                                     J50                                         J29             J23                        K6            K1                                                                   F10A 250V
                                                                                                                 OZONE           PUMP 1         K9
                           J52            J51 F6, T30A 480V
                                          J                                                                                                                                                                                                                                   F3A 250V
                                                                             G     N
                                                                                                                                                                                                              J46

                                                                                                                                                          Dual Service, TN and TT Electrical Systems
                                                                      J47




                                                                                             CIRC. PUMP
                                                                                                                                                                                                                   K8
                                                                                                                                                                                                                                                              K5          J20
                                                                                                                                                                                        N




                                                   J25
                                                     5                       G     N                                                                                                                                                                    C9
                                                                                                                                                          (2 x 16 Amp)
                                                                                                                   N




                                                                                                                                  N




                                                                                                                                                                                                                                                                                               G             N
                                                   J32
                                                     2
                                                                                                                                                                                        G
                                                                                                                   G




                                                                                                                                  G




                                                                                                                                                                                                                                                                                    F3
                                                               TB1

                                                     1                              F4, T0.2A 250V
                                                                                                                                                          5 Wires (2 Lines10VAC 2 Neutrals + 1 Protective Earth)
                                                                                                                                                                   J17/26   +
                                                                                                                                                                          J72
                                                                                                                                                                                     OPT. BLWR/PUMP 2
                                                                                                                                                                                           J71
                                                                                                                                                                                                                                                                                                     10VAC

                  L2                                                                                                                                 T1
                                                                                                                                                          Protective Earth wire (Green/Yellow) must be connected
                                                                                                                         J58
                                                                                                                                                          to system ground terminal as marked.
                                                                                                                                                                                                                                                        J2A J1A




                  N2                                 2                                                                                                                                                        J1
                                                                                                                    W2
                                                                                        J28
                                                                                          8                                                               The heater runs on service line L1, while all other
                                                                                                                                                                           J2
OPTIONAL




                  L1                                 3
                                                                                                                                                          equipment, such as pumps and blowers, run on
                                                                                               J26
                                                                                                 6




                                                                                                                                           K3




                                                                                                                                                          service line L2.
                  N1                                                                                                                                                                                                                                                                                                          J18
                                                                                                                                                                                                                                                                                                                                    1

                                                     4                                                                                                                                                  J43   J10
                                                                                                                                           K4




                                              J57                                                                                                         Completely remove the white wire from J26 and J32.
                                                                                                                                                             F2
                                                                                                                                                                                                                                                                                    U4



                                 Balboa
                                                                                                                                                                                                                                                                                                         J19



                                 BALBOA INSTRUMENTS, INC.
                                                               W1
                                                                     HTR2        J101                     HTR1     00                     K2
                                                                                                                                                J90        Note: J32 and J25 are electrically identical. The white
                                                                                                                                                                     S1

                                                                                                                                                                                                        J6
                                                                                                                                                                                                               J60                               J7               J8          J44
                                                                                                                                                                                                                                                                                                   J12
                                                                                                                                                             E.GND




                                                                                                                                                                                                                                                          1               1
                                 GS500Z
                                 COPYRIGHT 2007           Pb
                                                          Pb
                                                                                                                                                           wire may be attached to either terminal before removal.       1                 1                                        1
                                                                                                                                                                                                                         J22




                                 MADE IN U.S.A.                                                                                                                                                         TST                                                                                              1
                                 P/N 22015_B                                                                                                                                   SWITCHBANK A                   EXT RLY              AUX F        SEN A             SEN B       VAC        J11




                                                                                                                                                          Systems using only 1 DIP switch (A10) for heat disable:
                                                                                                                                                            DIP Switch A10 must be OFF.
                                                                                                                                                          Systems using multiple DIP switches for heat disable:
                                                                                                                                                            Refer to system Hot Sheet DIP Switch Definition page
                                                                                                                                                            and set both switches shown in Table 1 to ON positions.




                       http://www.MyPoolSpas.com                                                                               Wholesale Pool and Spa Parts
                                                                                                                                         Page 7                                                                                                                                                                    920-925-3094
                                                                                                                                                                                                                                                                                                                            55461-01_A
Electrical Service Configuration Options
                  Systems with PCB Rev B Only                  J50
                                                                                 AV
                                                                                                          J29
                                                                                                          OZONE
                                                                                                                          J23
                                                                                                                          PUMP 1         K9
                                                                                                                                                      K6            K1
                                                                                                                                                                                                                                      F7
                                                                                                                                                                                                                                    F10A 250V
                                                                                                                                                                                                                                                                                                      F1   J13


                     J52            J51 F6, T30A 480V
                                    J                                                                                                                                                                                                                              F3A 250V
                                                                      G     N
                                                                                                                                                                                                        J46




                                                                J47
                                                                                                                                                   3-Phase Service, TN and TT Electrical Systems
                                                                                      CIRC. PUMP
                                                                                                                                                                                                           K8
                                                                                                                                                                                                                                                   K5          J20




                                                                                                                                                                                  N
                                             J25
                                               5                      G     N                                                                                                                                                                C9




                                                                                                            N




                                                                                                                           N
                                                                                                                                                                                                                                                                                    G             N
                                             J32
                                               2                                                                                                   5 Wires (3 Lines + 1 Neutral + 1 Protective Earth)




                                                                                                                                                                                  G
                                                                                                            G




                                                                                                                           G
                                                                                                                                                                                                                                                                         F3
                                                         TB1                                                                                                                                            10VAC




                                                                                                                                                                                                                                                                                          10VAC
                                                                                                                                                                               J17/26                   J72
                                               1                             F4, T0.2A 250V                                                         Protective Earth wire (Green/Yellow) must be connected
                                                                                                                                                                               OPT. BLWR/PUMP 2
                                                                                                                                                                                     J71
           L3                                                                                                                                 T1
                                                                                                                  J58                               to system ground terminal as marked.




                                                                                                                                                                                                                                             J2A J1A
           L2                                  2                                                                                                    IMPORTANT - Service MUST include a neutral wire,
                                                                                                                                                                      J1
                                                                                                             W2
                                                                                 J28
                                                                                   8                                                                with a line to neutral voltage of 230VAC.
                                                                                                                                                                       J2
           L1                                  3
                                                                                                                                                    The heater runs on service line L1.
OPTIONAL




                                                                                        J26
                                                                                          6




                                                                                                                                    K3
                                                                                                                                                    All main-board equipment run on service line L3.
           N                                                                                                                                        Addtional equipment, such as expansion boards,                                                                                                               J18
                                                                                                                                                                                                                                                                                                                       1

                                               4                                                                                                                                                  J43   J10




                                                                                                                                    K4
                                        J57                                                                                                            run on service line L2.
                                                                                                                                                       F2
                                                                                                                                                                                                                                                                         U4



                           Balboa
                                                                                                                                                                                                                                                                                              J19



                           BALBOA INSTRUMENTS, INC.
                                                         W1
                                                               HTR2       J101                     HTR1     00                     K2
                                                                                                                                         J90       Completely remove the white wire from J26 and J32,or J25.
                                                                                                                                                               S1

                                                                                                                                                                                                  J6
                                                                                                                                                                                                         J60                          J7               J8          J44
                                                                                                                                                                                                                                                                                        J12




                                                                                                                                                       E.GND
                           GS500Z                                                                                                                                                                                 1             1              1               1         1
                           COPYRIGHT 2007           Pb
                                                    Pb
                                                                                                                                                   Completely remove the blue wire from J28 and J58.




                                                                                                                                                                                                                  J22
                           MADE IN U.S.A.                                                                                                                                                         TST                                                                                         1
                           P/N 22015_B                                                                                                                                   SWITCHBANK A                   EXT RLY         AUX F        SEN A             SEN B       VAC        J11



                                                                                                                                                    If an expansion board is installed, black wire must connect
                                                                                                                                                    to J28 (Line L2) only.
                                                                                                   To an optional
                                                                                                                                                   Systems using only 1 DIP switch (A10) for heat disable:
                                                                                                   fuse-protected
                                                                                                                                                       DIP Switch A10 must be OFF.
                                                                                                   expansion board.
                                                                                                                                                   Systems using multiple DIP switches for heat disable:
                                                                                                                                                       Refer to system Hot Sheet DIP Switch Definition page
                                                                                                                                                       and set both switches shown in Table 1 to ON positions.

            NOTE:
             Not all GS5xxZ systems can support 3-Phase.
             3-Phase requires System PCB Rev B.
             If using an expansion board, the board must have fuse-protection.




                 http://www.MyPoolSpas.com                                                                              Wholesale Pool and Spa Parts
                                                                                                                                  Page 8                                                                                                                                                               920-925-3094
                                                                                                                                                                                                                                                                                                                55461-01_A
55461 01 gs5_gs504_sz_rca-30
55461 01 gs5_gs504_sz_rca-30
55461 01 gs5_gs504_sz_rca-30

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55461 01 gs5_gs504_sz_rca-30

  • 1. GS504SZ Tech Sheet Balboa Instruments System PN 55461-01 System Model # GS5-GS504SZ-RCA-3.0 Software Version # 43 EPN # 2808 Base PCBA - PN 55462-01 PCB GS500Z - PN 22015 Rev B Base Panels VL701S (Serial Standard) – PN 51247-01 Template used: 40599_N.pdf 05/07/2008 55461-01_A.pdf 08/28/2008 http://www.MyPoolSpas.com Wholesale Pool and Spa Parts Page 1 920-925-3094 55461-01_A
  • 2. System Revision History System PN EPN Date Requested By Changes Made 55461-01 2808 08.28.2008 Balboa Software update to version 43. http://www.MyPoolSpas.com Wholesale Pool and Spa Parts Page 2 920-925-3094 55461-01_A
  • 3. Basic System Features and Functions Power Requirements Requires PCB Rev B. System Outputs Setup 1 (As Manufactured) (Stereo) Optional Devices Additional Options J71 J2A J1A J1 J2 1 J18 J10 U4 J19 J12 J60 J7 J8 J44 1 1 1 1 1 J22 1 EXT RLY AUX F SEN A SEN B VAC J11 http://www.MyPoolSpas.com Wholesale Pool and Spa Parts Page 3 920-925-3094 55461-01_A
  • 4. Basic System Features and Functions Any time you change a DIP Switch, other than A1, you must reset Persistent Power Up Display Sequence Memory for your new DIP Switch Settings changes to take effect. If you do Upon power up, you should see the following on the display: not reset Persistent Memory, your system may function improperly. Three numbers in a row, which are the SSID (the System Software ID). The third display of these numbers is the Software Version, To reset Persistent Memory: which should match the version of your system. For example, if these Power down by disconnecting power source from spa. three numbers are , that is a VS511SZ at version 38. Put a jumper across J43, covering both pins. (See illustration below) Displayed next is: “ ” (indicating the system is configured for Power up by connecting power source to spa. a heater between 3 and 6 kW) or “ ” (indicating the system is Wait until “ ” is displayed on your panel. configured for a heater effectively* between 1 and 3 kW). Power down again. “ ” should appear for all VS models running at 240VAC. Remove jumper from J43 (May also move to cover 1 pin only) “ ” should appear for all VS models running at 120VAC, as well as all GS models. (*A heater which is rated at 4 kW at 240VAC will Power up again. function as a 1 kW heater at 120VAC.) “ ” will appear to signal the start of Priming Mode. About Persistent Memory and Time of Day Retention: This system uses memory that doesn’t require a battery to store a variety of At this point, the power up sequence is complete. Refer to the Reference settings. What we refer to as Persistent Memory stores the filter settings, Card for the VS or GS System model of your spa for information about how the set temperature, and the heat mode. the spa operates from this point on, including how to adjust the Time of Day if using a Serial Deluxe style panel. Persistent Memory is not used for Time of Day. Only models with a Serial Deluxe panel installed (VS5xxDZ and GS5xxDZ) can display the time. However, during power loss to the spa, the system will lose the correct time, and reset to 12:00 PM when power is restored. J43 TST RST FUSE 20A 250V J47 J6 J43 J46 F7 J29 K6 J23 J50 PUMP OZONE K1 J23 J29 F1 F5, F3A 250V J20 J20 J17/26 J6 E.GND G G K5 J90 G C C C FUSE 3A 250V C C C C C C S1 TST G G G J50 W7 W4 G G G J12 W1 K8 K5 F4 FUSE .3A 250V SWITCHBANK A T1 K9 W3 W2 K4 K1 SWITCHBANK A J1 J1A J10 J18 F2 U4 J13 J2A T0.25A 250V NEUTRAL WHT AC J1 J18 W1 J58 J57 1 2 3 K3 K3 U4 J12 K2 J2 VS100 P/N 22964_B MADE IN U.S.A. J26 F4 Balboa J43 © 2006 F2 LINE K2 J13 TST RST BLK AC BALBOA INSTRUMENTS, INC. 2-SPD S1 J6 J43 J60 J22 J44 VS500Z EXT RLY J6 J7 J8 J7 J8 E.GND P/N 22972 REV D J9 S1 TST EXT. T AUX. F VAC MADE IN U.S.A V SWITCHBANK A RLY L SEN. A SEN. B COPYRIGHT 2005 HEATER A SWITCHBANK A SEN. A SEN. B J43 on VS5xxZ and VS300 Series Main Board Shown. J43 on VS100/GS100 Series Main Board Shown. J43 on GS5xxZ Series is located in approximately the same position. http://www.MyPoolSpas.com Wholesale Pool and Spa Parts Page 4 920-925-3094 55461-01_A
  • 5. Wiring Configuration and DIP Settings Setup 1 (As Manufactured) HIPot Testing Note: Disconnect slip terminal with green wires from J90 prior to performing HiPot test. Failure to disconnect may cause a false failure of the test. (Stereo) Reconnect terminal to J90 after successful completion of HiPot test. DIP switch A9 must be ON if Circ Pump is installed. AV F7 F1 J13 J50 J29 J23 K6 K1 F10A 250V OZONE PUMP 1 K9 F3A 250V J52 J F6, T30A 480V J51 Audio Visual G N 1-Spd P2 J46 2-Spd P1 1-Spd P1 Ozone J47 CIRC. PUMP K8 K5 J20 Circ Pump N J25 5 G N C9 Spa N N G N J32 2 Light G G G F3 TB1 10VAC 10VAC J17/26 J72 1 F4, T0.2A 250V OPT. BLWR/PUMP 2 J71 T1 J58 J2A J1A 2 J1 W2 J28 8 J2 3 J26 6 K3 1 J18 4 J43 J10 K4 U4 J57 F2 Balboa J19 HTR2 J101 HTR1 00 K2 S1 W1 J90 J12 BALBOA INSTRUMENTS, INC. J60 J7 J8 J44 J6 GS5xxSZ mode E.GND GS500Z 1 1 1 1 1 COPYRIGHT 2007 Pb Pb J22 MADE IN U.S.A. TST 1 P/N 22015_B SWITCHBANK A EXT RLY AUX F SEN A SEN B VAC J11 Heater rated @ 240V 3.0kW 3.0 kW J11 must be Jumpered WARNING: Main Power to system should be turned OFF BEFORE adjusting DIP switches. WARNING: Persistent Memory (J43) must be RESET to allow new DIP switch settings to take effect. (See Persistent Memory page) GS503/504/514SZ SSID # Software Wiring Color Key J11 J12 3 Neutral (Common) AC Connections 100 3.0kW Special AC Connections 93 Heater 2 Line AC Connections 43 10 Volt Connections A1, Test Mode OFF A6, 50 Hz 1 Relay Control Wires A2, See Table 1 A7, Exp Board Equip Disabled J17/26 Pump Enabled A3, J17/26 Pump Disabled A8, Degrees C J43 Memory Board Connector Key A9, Non-Circ Mode Reset A5, 2-speed P1 A10, See Table 1 1 Typically Line voltage 2 Typically Line voltage for 2-speed pumps Panel Button Assignments Panel Button Positions 3 Neutral (Common) 1=Mode 5=Pump 1 2 7 4 4 1 2 4 2=Temp Up 6=Unused 6=Pump 6=J17/262 Ground 1 3 5 6 3=Temp Down 7=Unused 5 6 7 3 Note flat sides in connector 4=Light http://www.MyPoolSpas.com Wholesale Pool and Spa Parts Page 5 920-925-3094 55461-01_A
  • 6. DIP Switches and Jumpers Definitions SSID 100 93 43 Base Model GS503SZ-GS504SZ-GS514SZ DIP Switch Key A1 Test Mode (normally OFF) A2+A10 Control amp draw requirements (See Table 1) Table 1 # of Hi-Speed A3 “ON” position: J17/26 Enabled for 1-speed Pump only. Pumps/Blower “OFF” position: J17/26 Disabled. Before Heat Disabled A4 Aux Freeze (must be OFF) A2 A10 A5+A9 Pump 1 speeds and Circ Modes: OFF OFF 0 A5 A9 Circ Mode Pump 1 Speed ON OFF 1 OFF OFF Non-circ 2-speed OFF ON 2 ON OFF Circ "acts like Pump 1 low" (filters/polls/ect) 1-speed ON ON 3 OFF ON 24 hours with 3°F shut-off 1-speed ON ON 24 hours with 3°F shut-off 2-speed A6 “ON” position: 50Hz operation “OFF” position: 60Hz operation A7 “ON” position: Expander Board Enabled for Blower or 1-speed Pump. “OFF” position: Expander Board Disabled A8 “ON” position: temperature is displayed in degrees Celsius “OFF” position: temperature is displayed in degrees Fahrenheit When using a Blower, use X-B CE expander board. When using a 1-speed Pump 3, use X-P CE or X-P231 CE, depending on amperage requirements. * Panel with button layout is not compatible. Jumper Key J11 If using 3kW or higher wattage heater, jumper can be set in either position, but may perform better on Pins 1 and 2. If using 2.5kW or lower wattage heater, jumper must be set on 1 Pin only. J12 Factory set. DO NOT MOVE. Jumper must be on Pins 1 and 2 for GS51xZ/GS52xZ/GS5xxSZ/GS5xxDZ software. Jumper must be on Pins 2 and 3 for GS50xZ software. J43 When jumper is placed on 2 pins during power-up, system will reset persistent memory. Leave on 1 pin only to enable persistent memory feature. WARNING: Setting DIP switches incorrectly may cause abnormal system behavior and/or damage to system components. Refer to Switchbank illustration on Wiring Configuration page for correct settings for this system. Contact Balboa if you require additional configuration pages added to this tech sheet. Panel Button Positions Aux Panel Information 4 1 2 2 7 4 Supports 2-button aux panel 5 6 7 3 1 3 5 6 VX20 5 6 When A3 is ON VX20 5 7 When A3 is OFF Panel Button Assignments 1=Mode 5=Pump 1 Supports 4-button aux panel 2=Temp Up 6=Pump 2 (when A3 is ON) 3=Temp Down 7=Exp Board (when A7 is ON) VX40S 5 6 4 7 4=Light http://www.MyPoolSpas.com Wholesale Pool and Spa Parts Page 6 920-925-3094 55461-01_A
  • 7. Electrical Service Configuration Options Systems with PCB Rev B Only J50 AV J29 OZONE J23 PUMP 1 K9 K6 K1 F7 F10A 250V F1 J13 J52 J51 F6, T30A 480V J F3A 250V G N J46 Single Service, TN and TT Electrical Systems J47 CIRC. PUMP K8 K5 J20 N J25 5 G N C9 N N J32 2 (1 x 16 Amp or 1 x 32 Amp) G N G G G F3 TB1 10VAC 3 Wires (1 Line + 1 Neutral + 1J71Protective Earth) 10VAC J17/26 J72 1 F4, T0.2A 250V OPT. BLWR/PUMP 2 T1 J58 Protective Earth wire (Green/Yellow) must be connected to system ground terminal as marked. J2A J1A AS MANUFACTURED 2 J1 W2 J28 8 This option is configured and shipped as the default. J2 L1 3 J26 6 K3 All equipment (pumps, blower, and heater) runs on N1 service line L1. J18 1 4 J43 J10 K4 U4 J57 F2 Balboa J19 BALBOA INSTRUMENTS, INC. W1 HTR2 J101 HTR1 00 K2 J90 Systems using only 1 DIP switch (A10) for heat disable: S1 J6 J60 J7 J8 J44 J12 E.GND 1 1 GS500Z COPYRIGHT 2007 Pb Pb For 1 x 16 Amp Service: 1 1 1 J22 MADE IN U.S.A. TST 1 P/N 22015_B SWITCHBANK A EXT RLY AUX F SEN A SEN B VAC J11 DIP Switch A10 must be ON. For 1 x 32 Amp Service: Set DIP Switch A10 such that total system amperage draw never exceeds rated service input. Systems using multiple DIP switches for heat disable: Refer to system Hot Sheet DIP Switch Definition page and set the switches shown in Table 1 such that total system amperage draw never exceeds rated service input. AV F7 F1 J13 J50 J29 J23 K6 K1 F10A 250V OZONE PUMP 1 K9 J52 J51 F6, T30A 480V J F3A 250V G N J46 Dual Service, TN and TT Electrical Systems J47 CIRC. PUMP K8 K5 J20 N J25 5 G N C9 (2 x 16 Amp) N N G N J32 2 G G G F3 TB1 1 F4, T0.2A 250V 5 Wires (2 Lines10VAC 2 Neutrals + 1 Protective Earth) J17/26 + J72 OPT. BLWR/PUMP 2 J71 10VAC L2 T1 Protective Earth wire (Green/Yellow) must be connected J58 to system ground terminal as marked. J2A J1A N2 2 J1 W2 J28 8 The heater runs on service line L1, while all other J2 OPTIONAL L1 3 equipment, such as pumps and blowers, run on J26 6 K3 service line L2. N1 J18 1 4 J43 J10 K4 J57 Completely remove the white wire from J26 and J32. F2 U4 Balboa J19 BALBOA INSTRUMENTS, INC. W1 HTR2 J101 HTR1 00 K2 J90 Note: J32 and J25 are electrically identical. The white S1 J6 J60 J7 J8 J44 J12 E.GND 1 1 GS500Z COPYRIGHT 2007 Pb Pb wire may be attached to either terminal before removal. 1 1 1 J22 MADE IN U.S.A. TST 1 P/N 22015_B SWITCHBANK A EXT RLY AUX F SEN A SEN B VAC J11 Systems using only 1 DIP switch (A10) for heat disable: DIP Switch A10 must be OFF. Systems using multiple DIP switches for heat disable: Refer to system Hot Sheet DIP Switch Definition page and set both switches shown in Table 1 to ON positions. http://www.MyPoolSpas.com Wholesale Pool and Spa Parts Page 7 920-925-3094 55461-01_A
  • 8. Electrical Service Configuration Options Systems with PCB Rev B Only J50 AV J29 OZONE J23 PUMP 1 K9 K6 K1 F7 F10A 250V F1 J13 J52 J51 F6, T30A 480V J F3A 250V G N J46 J47 3-Phase Service, TN and TT Electrical Systems CIRC. PUMP K8 K5 J20 N J25 5 G N C9 N N G N J32 2 5 Wires (3 Lines + 1 Neutral + 1 Protective Earth) G G G F3 TB1 10VAC 10VAC J17/26 J72 1 F4, T0.2A 250V Protective Earth wire (Green/Yellow) must be connected OPT. BLWR/PUMP 2 J71 L3 T1 J58 to system ground terminal as marked. J2A J1A L2 2 IMPORTANT - Service MUST include a neutral wire, J1 W2 J28 8 with a line to neutral voltage of 230VAC. J2 L1 3 The heater runs on service line L1. OPTIONAL J26 6 K3 All main-board equipment run on service line L3. N Addtional equipment, such as expansion boards, J18 1 4 J43 J10 K4 J57 run on service line L2. F2 U4 Balboa J19 BALBOA INSTRUMENTS, INC. W1 HTR2 J101 HTR1 00 K2 J90 Completely remove the white wire from J26 and J32,or J25. S1 J6 J60 J7 J8 J44 J12 E.GND GS500Z 1 1 1 1 1 COPYRIGHT 2007 Pb Pb Completely remove the blue wire from J28 and J58. J22 MADE IN U.S.A. TST 1 P/N 22015_B SWITCHBANK A EXT RLY AUX F SEN A SEN B VAC J11 If an expansion board is installed, black wire must connect to J28 (Line L2) only. To an optional Systems using only 1 DIP switch (A10) for heat disable: fuse-protected DIP Switch A10 must be OFF. expansion board. Systems using multiple DIP switches for heat disable: Refer to system Hot Sheet DIP Switch Definition page and set both switches shown in Table 1 to ON positions. NOTE: Not all GS5xxZ systems can support 3-Phase. 3-Phase requires System PCB Rev B. If using an expansion board, the board must have fuse-protection. http://www.MyPoolSpas.com Wholesale Pool and Spa Parts Page 8 920-925-3094 55461-01_A