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Hydraulics
Hydraulics
• hy·drau·lics
study of fluids: the study of water or other
fluids at rest or in motion, especially with
respect to engineering applications
Objectives
• Behavior of liquids & theory of operation
• Basic hydraulic system components
• Advantages & disadvantages of hydraulics
• Project
Introduction/Uses
• Hydraulics used in many applications:
• Steering/control systems (rudder, planes)
• Deck machinery (anchor windlass, capstans,
winches)
• Masts & antennae on submarines
• Weapons systems (loading & launching)
• Other: elevators, presses
Hydraulic Theory
• Hydraulics
• Covers the physical behavior of liquids in motion
• Pressurized oil used to gain mechanical advantage and
perform work
• Important Properties
• Shapelessness
• Incompressibility
• Transmission of Force
Important Properties
• “Shapelessness”
• Liquids have no neutral form
• Conform to shape of container
• Easily transferred through piping from one
location to another
• Incompressibility
• Liquids are essentially incompressible
• Once force is removed, liquid returns to original
volume (no permanent distortion)
• Transmission of Force
• Force is transmitted equally & undiminished
in every direction -> vessel filled with pressure
Hydraulic Theory
• Pascal’s Law
• Magnitude of force transferred is in direct
proportion to the surface area (F = P*A)
• Pressure = Force/Area
• Liquid properties enable large objects (rudder,
planes, etc) to be moved smoothly
Hydraulic Mechanical Advantage
F2 =
F1 = 20 lbf
A1 = 2 in2
A1 = 20 in2
Basic Hydraulic System
• Hydraulic Fluid
• Usually oil (2190 TEP)
• Pressure Source
• Hydraulic pump (A-end of system)
• Pressure user
• Hydraulic motor (B-end of system)
• Piping system (w/ valves, tanks, etc)
• Get fluid from A-end to B-end
Hydraulic Pump (A-End)
• Pumps can be positive displacement or centrifugal
•Waterbury pump
•Variable-stroke piston pump
•Tilting box can tilt fwd/aft while
pump rotates
•Angle of tilting box determines
capacity and direction of oil flow
Hydraulic Pump (A-End)
•Variable-stroke piston pump
•Tilting box can tilt fwd/aft while pump rotates
•Angle of tilting box determines capacity and dir. of flow
Cylinder/Motor (B-end)
• Piston/cylinder used if desired motion is linear
• Hydraulic pressure moves piston & ram
• Load is connected to ram (rudder, planes, masts,
periscopes)
Piston
Cylinder
RAM
Hydraulic Fluid Supply/Return Ports
Seal
Cylinder/Motor (B-end)
• Motor used if desired
motion is rotary
• Essentially a variable-stroke
pump in reverse
• Used for capstan, anchor
windlass, etc
Piping System
• Has to withstand excessive pressure
• Valves, filters, & HX’s all necessary
• Accumulators
• Holds system under pressure (w/out contin. pump)
• Provides hydraulics when pump off/lost
• Compensates for leakage/makeup volume
• Types: piston, bladder, & direct contact
Accumulator Types
• Piston
• Most common
• Bladder
• Gun mounts
• Steering
systems
• Direct contact
• Least common
Advantages
• Convenient power transfer
• Few moving parts
• Low losses over long distances
• Little wear
• Flexibility
• Distribute force in multiple directions
• Safe and reliable for many uses
• Can be stored under pressure for long periods
• Variable speed control
• Quick response (linear and rotary)
Disadvantages
• Requires positive confinement (to give shape)
• Fire/explosive hazard if leaks or ruptures
• Filtration critical - must be free of debris
• Manpower intensive to clean up
Hydraulics
Hydraulics Video
Hydraulic Circuit
Project
• Research different applications of a hydraulic
system.
• Take that system image place it in word. Write
a description on how the system flows and
functions.
• Find dimension for that system and recreate it
in pro-engineering.
• You’ll need part, files assembly files, rending,
and animation of the system working.

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Hydraulic Systems Fundamentals

  • 2. Hydraulics • hy·drau·lics study of fluids: the study of water or other fluids at rest or in motion, especially with respect to engineering applications
  • 3. Objectives • Behavior of liquids & theory of operation • Basic hydraulic system components • Advantages & disadvantages of hydraulics • Project
  • 4. Introduction/Uses • Hydraulics used in many applications: • Steering/control systems (rudder, planes) • Deck machinery (anchor windlass, capstans, winches) • Masts & antennae on submarines • Weapons systems (loading & launching) • Other: elevators, presses
  • 5. Hydraulic Theory • Hydraulics • Covers the physical behavior of liquids in motion • Pressurized oil used to gain mechanical advantage and perform work • Important Properties • Shapelessness • Incompressibility • Transmission of Force
  • 6. Important Properties • “Shapelessness” • Liquids have no neutral form • Conform to shape of container • Easily transferred through piping from one location to another • Incompressibility • Liquids are essentially incompressible • Once force is removed, liquid returns to original volume (no permanent distortion) • Transmission of Force • Force is transmitted equally & undiminished in every direction -> vessel filled with pressure
  • 7. Hydraulic Theory • Pascal’s Law • Magnitude of force transferred is in direct proportion to the surface area (F = P*A) • Pressure = Force/Area • Liquid properties enable large objects (rudder, planes, etc) to be moved smoothly
  • 8. Hydraulic Mechanical Advantage F2 = F1 = 20 lbf A1 = 2 in2 A1 = 20 in2
  • 9. Basic Hydraulic System • Hydraulic Fluid • Usually oil (2190 TEP) • Pressure Source • Hydraulic pump (A-end of system) • Pressure user • Hydraulic motor (B-end of system) • Piping system (w/ valves, tanks, etc) • Get fluid from A-end to B-end
  • 10. Hydraulic Pump (A-End) • Pumps can be positive displacement or centrifugal •Waterbury pump •Variable-stroke piston pump •Tilting box can tilt fwd/aft while pump rotates •Angle of tilting box determines capacity and direction of oil flow
  • 11. Hydraulic Pump (A-End) •Variable-stroke piston pump •Tilting box can tilt fwd/aft while pump rotates •Angle of tilting box determines capacity and dir. of flow
  • 12. Cylinder/Motor (B-end) • Piston/cylinder used if desired motion is linear • Hydraulic pressure moves piston & ram • Load is connected to ram (rudder, planes, masts, periscopes) Piston Cylinder RAM Hydraulic Fluid Supply/Return Ports Seal
  • 13. Cylinder/Motor (B-end) • Motor used if desired motion is rotary • Essentially a variable-stroke pump in reverse • Used for capstan, anchor windlass, etc
  • 14. Piping System • Has to withstand excessive pressure • Valves, filters, & HX’s all necessary • Accumulators • Holds system under pressure (w/out contin. pump) • Provides hydraulics when pump off/lost • Compensates for leakage/makeup volume • Types: piston, bladder, & direct contact
  • 15. Accumulator Types • Piston • Most common • Bladder • Gun mounts • Steering systems • Direct contact • Least common
  • 16. Advantages • Convenient power transfer • Few moving parts • Low losses over long distances • Little wear • Flexibility • Distribute force in multiple directions • Safe and reliable for many uses • Can be stored under pressure for long periods • Variable speed control • Quick response (linear and rotary)
  • 17. Disadvantages • Requires positive confinement (to give shape) • Fire/explosive hazard if leaks or ruptures • Filtration critical - must be free of debris • Manpower intensive to clean up
  • 19. Project • Research different applications of a hydraulic system. • Take that system image place it in word. Write a description on how the system flows and functions. • Find dimension for that system and recreate it in pro-engineering. • You’ll need part, files assembly files, rending, and animation of the system working.