1. BIOFUELS-2G
WASTE OILS TO DIESEL
EXPLORATION .
DEMONSTRATION .
EXPLOITATION
Stella Bezergianni, PhD, ChE
Chemical Process & Energy Recourses Institute (CPERI)
Centre for Research & Technology Hellas (CERTH)
www.biofuels2g.gr
2. 2
www.biofuels2g.gr
BIOFUELS-2G : WASTE OILS TO DIESEL
CERTH
EXPLORATION .
DEMONSTRATION .
EXPLOITATION
Biomass to Biofuels ?
Renewable
? Low H/C ratio
? Contains water
─ Corrosion problems
? High oxygen content
(aldehydes, acids, cetones)
─ Reduced heating value
─ Reduced oxidation stability
─ Increased acidity
Biomass requires H/C increase, oxygen and Η2Ο removal
Engine performance problems
4. 4
www.biofuels2g.gr
BIOFUELS-2G : WASTE OILS TO DIESEL
CERTH
EXPLORATION .
DEMONSTRATION .
EXPLOITATION
Technology Development &
Demonstration Phases
Waste cooking oil
collection of restaurants
from Municipality of
Thessaloniki
A
R&D of a highly
sustainable renewable
2nd
generation diesel
B
Demonstration of
new Biodiesel-2G on
a garbage truck
C
5. 5
www.biofuels2g.gr
BIOFUELS-2G : WASTE OILS TO DIESEL
CERTH
EXPLORATION .
DEMONSTRATION .
EXPLOITATION
A. Waste Lipids Collection (1/2)
Development of a collection network
Participation of 23 restaurants
─ Project dissemination centers
─ Collection points of commercial &
domestic waste oils
Collection of 2.5- 3 tons waste oils
6. 6
www.biofuels2g.gr
BIOFUELS-2G : WASTE OILS TO DIESEL
CERTH
EXPLORATION .
DEMONSTRATION .
EXPLOITATION
A. Waste Lipids Collection (2/2)
Public Awareness & Dissemination
─ Project leaflets, banners, flags
─ Presentations in schools &
environmental associations
─ Publications in technical journals &
media
─ Presentations in national &
international conferences/workshops
7. 7
www.biofuels2g.gr
BIOFUELS-2G : WASTE OILS TO DIESEL
CERTH
EXPLORATION .
DEMONSTRATION .
EXPLOITATION
B. Technology Development (1/2)
Technology development based on
catalytic hydrotreatment of waste oils
─ Catalyst evaluation, optimization of operating
parameters
Utilization of CERTH’s hydroprocessing
pilot plants & know-how
Waste Oils Gas
Product
Liquid
Product
Separator
Reactor
Η2
Catalyst
• Bezergianni et.al., Fuel, 93, 2011:638-647
• Bezergianni et.al., Ind.Eng.Chem.Res., 50(7), 2011:3874–3879
• Bezergianni, S., et al., Biores.Tech., 101(17), 2010:6651-6656
Waste oils Diesel
H/Cratio
Density(gr/ml)
8. 8
www.biofuels2g.gr
BIOFUELS-2G : WASTE OILS TO DIESEL
CERTH
EXPLORATION .
DEMONSTRATION .
EXPLOITATION
B. Technology Development (2/2)
Design & installation of
solar Η2 unit
─ PV 10 kWp
─ Electrolyzer 6.5 kWp
─ Compressor (4180bar)
Capacity
─ 1 high pressure vessel
(50l) or 7.43m3 daily
Sustainability increase / Solar Η2
• Ziogou C. et.al., Int.J.HydrogenEnergy, 37(21):2012:16591-16603
• Ziogou, C. et.al., Energy, 55 , 2013:58-67
9. 9
www.biofuels2g.gr
BIOFUELS-2G : WASTE OILS TO DIESEL
CERTH
EXPLORATION .
DEMONSTRATION .
EXPLOITATION
Β. Pilot Production of Biodiesel-2G
Processing of 2250 lit waste oils via
7 production runs
Production of 2110 liters of
Biodiesel-2G
─ Catalytic hydrotreating and
fractionation
Overall yield: 92% v/v
10. 10
www.biofuels2g.gr
BIOFUELS-2G : WASTE OILS TO DIESEL
CERTH
EXPLORATION .
DEMONSTRATION .
EXPLOITATION
Β. Fuel Performance & Emissions
Tests in vehicles and engines
─ Comparison of Biodiesel-2G &
market diesel
Reduction of CO2 emissions and fuel
consumption
Negligible increase of NOx & PM emissions
Similar combustion characteristics with market
diesel
0
50
100
150
200
250
300
UDC EUDC NEDC Art Urban Art Road
CO2emissions[g/km]
CO2 Fuel cons.
11. 11
www.biofuels2g.gr
BIOFUELS-2G : WASTE OILS TO DIESEL
CERTH
EXPLORATION .
DEMONSTRATION .
EXPLOITATION
C. Demo Application
Use of Biodiesel-2G in 50/50 v/v
ratio with market diesel
─ 3418 L fuel
Demo in a conventional garbage
truck of the Municipality of
Thessaloniki
12. 12
www.biofuels2g.gr
BIOFUELS-2G : WASTE OILS TO DIESEL
CERTH
EXPLORATION .
DEMONSTRATION .
EXPLOITATION
BIOFUELS-2G
Achievements & Potential
Optimal exploitation methodology of waste oils
Avoid problematic disposal, 100% conversion to biofuels (Biodiesel-2G,
heavy fuel)
Technology of producing highly-sustainable-high-quality
renewable diesel based on waste oils and RES
More economic, more reliable, no engine adjustments/changes required
Potential for meeting 9,5% of Greek diesel demand
~223.000 tons or 282.195 m3 Biodiesel-2G
CO2 emissions improvement 14.4-15% (WTW) over conventional
market diesel
Technology expanded for integrating waste oils in underling
refinery infrastructure (hybrid diesel / Hellenic Petroleum)
13. 13
www.biofuels2g.gr
BIOFUELS-2G : WASTE OILS TO DIESEL
CERTH
EXPLORATION .
DEMONSTRATION .
EXPLOITATION
BIOFUELS-2G & PPPs
Waste oils recycling
─ Public awareness (local & national authorities,
schools, NGOs)
─ Collection & transportation (local authorities,
SMEs or large enterprises)
Waste oils conversion to fuel
─ Waste oils pretreatment (SMEs or large
enterprises)
─ Conversion to fuel (SMEs or large enterprises)
14. Thank you for your attention
Dr. Stella Bezergianni
sbezerg@cperi.certh.gr
Tel: 2310498315
Fax:2310498380
www.biofuels2g.gr
www.biofuels2g.gr