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BIOFUELS-2G
WASTE OILS TO DIESEL
EXPLORATION .
DEMONSTRATION .
EXPLOITATION
Stella Bezergianni, PhD, ChE
Chemical Process & Energy Recourses Institute (CPERI)
Centre for Research & Technology Hellas (CERTH)
www.biofuels2g.gr
2
www.biofuels2g.gr
BIOFUELS-2G : WASTE OILS TO DIESEL
CERTH
EXPLORATION .
DEMONSTRATION .
EXPLOITATION
Biomass to Biofuels ?
Renewable
? Low H/C ratio
? Contains water
─ Corrosion problems
? High oxygen content
(aldehydes, acids, cetones)
─ Reduced heating value
─ Reduced oxidation stability
─ Increased acidity
Biomass requires H/C increase, oxygen and Η2Ο removal
Engine performance problems
3
www.biofuels2g.gr
BIOFUELS-2G : WASTE OILS TO DIESEL
CERTH
EXPLORATION .
DEMONSTRATION .
EXPLOITATION
Waste Oils  Diesel
+ Η2
catalyst
Innovation Prize
Potential for meeting 9,5% of greek diesel demand
4
www.biofuels2g.gr
BIOFUELS-2G : WASTE OILS TO DIESEL
CERTH
EXPLORATION .
DEMONSTRATION .
EXPLOITATION
Technology Development &
Demonstration Phases
Waste cooking oil
collection of restaurants
from Municipality of
Thessaloniki
A
R&D of a highly
sustainable renewable
2nd
generation diesel
B
Demonstration of
new Biodiesel-2G on
a garbage truck
C
5
www.biofuels2g.gr
BIOFUELS-2G : WASTE OILS TO DIESEL
CERTH
EXPLORATION .
DEMONSTRATION .
EXPLOITATION
A. Waste Lipids Collection (1/2)
 Development of a collection network
 Participation of 23 restaurants
─ Project dissemination centers
─ Collection points of commercial &
domestic waste oils
 Collection of 2.5- 3 tons waste oils
6
www.biofuels2g.gr
BIOFUELS-2G : WASTE OILS TO DIESEL
CERTH
EXPLORATION .
DEMONSTRATION .
EXPLOITATION
A. Waste Lipids Collection (2/2)
 Public Awareness & Dissemination
─ Project leaflets, banners, flags
─ Presentations in schools &
environmental associations
─ Publications in technical journals &
media
─ Presentations in national &
international conferences/workshops
7
www.biofuels2g.gr
BIOFUELS-2G : WASTE OILS TO DIESEL
CERTH
EXPLORATION .
DEMONSTRATION .
EXPLOITATION
B. Technology Development (1/2)
 Technology development based on
catalytic hydrotreatment of waste oils
─ Catalyst evaluation, optimization of operating
parameters
 Utilization of CERTH’s hydroprocessing
pilot plants & know-how
Waste Oils Gas
Product
Liquid
Product
Separator
Reactor
Η2
Catalyst
• Bezergianni et.al., Fuel, 93, 2011:638-647
• Bezergianni et.al., Ind.Eng.Chem.Res., 50(7), 2011:3874–3879
• Bezergianni, S., et al., Biores.Tech., 101(17), 2010:6651-6656
Waste oils  Diesel
H/Cratio
Density(gr/ml)
8
www.biofuels2g.gr
BIOFUELS-2G : WASTE OILS TO DIESEL
CERTH
EXPLORATION .
DEMONSTRATION .
EXPLOITATION
B. Technology Development (2/2)
 Design & installation of
solar Η2 unit
─ PV 10 kWp
─ Electrolyzer 6.5 kWp
─ Compressor (4180bar)
 Capacity
─ 1 high pressure vessel
(50l) or 7.43m3 daily
Sustainability increase / Solar Η2
• Ziogou C. et.al., Int.J.HydrogenEnergy, 37(21):2012:16591-16603
• Ziogou, C. et.al., Energy, 55 , 2013:58-67
9
www.biofuels2g.gr
BIOFUELS-2G : WASTE OILS TO DIESEL
CERTH
EXPLORATION .
DEMONSTRATION .
EXPLOITATION
Β. Pilot Production of Biodiesel-2G
 Processing of 2250 lit waste oils via
7 production runs
 Production of 2110 liters of
Biodiesel-2G
─ Catalytic hydrotreating and
fractionation
 Overall yield: 92% v/v
10
www.biofuels2g.gr
BIOFUELS-2G : WASTE OILS TO DIESEL
CERTH
EXPLORATION .
DEMONSTRATION .
EXPLOITATION
Β. Fuel Performance & Emissions
 Tests in vehicles and engines
─ Comparison of Biodiesel-2G &
market diesel
 Reduction of CO2 emissions and fuel
consumption
 Negligible increase of NOx & PM emissions
 Similar combustion characteristics with market
diesel
0
50
100
150
200
250
300
UDC EUDC NEDC Art Urban Art Road
CO2emissions[g/km]
CO2 Fuel cons.
11
www.biofuels2g.gr
BIOFUELS-2G : WASTE OILS TO DIESEL
CERTH
EXPLORATION .
DEMONSTRATION .
EXPLOITATION
C. Demo Application
 Use of Biodiesel-2G in 50/50 v/v
ratio with market diesel
─ 3418 L fuel
 Demo in a conventional garbage
truck of the Municipality of
Thessaloniki
12
www.biofuels2g.gr
BIOFUELS-2G : WASTE OILS TO DIESEL
CERTH
EXPLORATION .
DEMONSTRATION .
EXPLOITATION
BIOFUELS-2G
Achievements & Potential
 Optimal exploitation methodology of waste oils
 Avoid problematic disposal, 100% conversion to biofuels (Biodiesel-2G,
heavy fuel)
 Technology of producing highly-sustainable-high-quality
renewable diesel based on waste oils and RES
 More economic, more reliable, no engine adjustments/changes required
 Potential for meeting 9,5% of Greek diesel demand
 ~223.000 tons or 282.195 m3 Biodiesel-2G
 CO2 emissions improvement 14.4-15% (WTW) over conventional
market diesel
 Technology expanded for integrating waste oils in underling
refinery infrastructure (hybrid diesel / Hellenic Petroleum)
13
www.biofuels2g.gr
BIOFUELS-2G : WASTE OILS TO DIESEL
CERTH
EXPLORATION .
DEMONSTRATION .
EXPLOITATION
BIOFUELS-2G & PPPs
 Waste oils recycling
─ Public awareness (local & national authorities,
schools, NGOs)
─ Collection & transportation (local authorities,
SMEs or large enterprises)
 Waste oils conversion to fuel
─ Waste oils pretreatment (SMEs or large
enterprises)
─ Conversion to fuel (SMEs or large enterprises)
Thank you for your attention
Dr. Stella Bezergianni
sbezerg@cperi.certh.gr
Tel: 2310498315
Fax:2310498380
www.biofuels2g.gr
www.biofuels2g.gr

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Waste Oils to Diesel Fuel with BIOFUELS-2G

  • 1. BIOFUELS-2G WASTE OILS TO DIESEL EXPLORATION . DEMONSTRATION . EXPLOITATION Stella Bezergianni, PhD, ChE Chemical Process & Energy Recourses Institute (CPERI) Centre for Research & Technology Hellas (CERTH) www.biofuels2g.gr
  • 2. 2 www.biofuels2g.gr BIOFUELS-2G : WASTE OILS TO DIESEL CERTH EXPLORATION . DEMONSTRATION . EXPLOITATION Biomass to Biofuels ? Renewable ? Low H/C ratio ? Contains water ─ Corrosion problems ? High oxygen content (aldehydes, acids, cetones) ─ Reduced heating value ─ Reduced oxidation stability ─ Increased acidity Biomass requires H/C increase, oxygen and Η2Ο removal Engine performance problems
  • 3. 3 www.biofuels2g.gr BIOFUELS-2G : WASTE OILS TO DIESEL CERTH EXPLORATION . DEMONSTRATION . EXPLOITATION Waste Oils  Diesel + Η2 catalyst Innovation Prize Potential for meeting 9,5% of greek diesel demand
  • 4. 4 www.biofuels2g.gr BIOFUELS-2G : WASTE OILS TO DIESEL CERTH EXPLORATION . DEMONSTRATION . EXPLOITATION Technology Development & Demonstration Phases Waste cooking oil collection of restaurants from Municipality of Thessaloniki A R&D of a highly sustainable renewable 2nd generation diesel B Demonstration of new Biodiesel-2G on a garbage truck C
  • 5. 5 www.biofuels2g.gr BIOFUELS-2G : WASTE OILS TO DIESEL CERTH EXPLORATION . DEMONSTRATION . EXPLOITATION A. Waste Lipids Collection (1/2)  Development of a collection network  Participation of 23 restaurants ─ Project dissemination centers ─ Collection points of commercial & domestic waste oils  Collection of 2.5- 3 tons waste oils
  • 6. 6 www.biofuels2g.gr BIOFUELS-2G : WASTE OILS TO DIESEL CERTH EXPLORATION . DEMONSTRATION . EXPLOITATION A. Waste Lipids Collection (2/2)  Public Awareness & Dissemination ─ Project leaflets, banners, flags ─ Presentations in schools & environmental associations ─ Publications in technical journals & media ─ Presentations in national & international conferences/workshops
  • 7. 7 www.biofuels2g.gr BIOFUELS-2G : WASTE OILS TO DIESEL CERTH EXPLORATION . DEMONSTRATION . EXPLOITATION B. Technology Development (1/2)  Technology development based on catalytic hydrotreatment of waste oils ─ Catalyst evaluation, optimization of operating parameters  Utilization of CERTH’s hydroprocessing pilot plants & know-how Waste Oils Gas Product Liquid Product Separator Reactor Η2 Catalyst • Bezergianni et.al., Fuel, 93, 2011:638-647 • Bezergianni et.al., Ind.Eng.Chem.Res., 50(7), 2011:3874–3879 • Bezergianni, S., et al., Biores.Tech., 101(17), 2010:6651-6656 Waste oils  Diesel H/Cratio Density(gr/ml)
  • 8. 8 www.biofuels2g.gr BIOFUELS-2G : WASTE OILS TO DIESEL CERTH EXPLORATION . DEMONSTRATION . EXPLOITATION B. Technology Development (2/2)  Design & installation of solar Η2 unit ─ PV 10 kWp ─ Electrolyzer 6.5 kWp ─ Compressor (4180bar)  Capacity ─ 1 high pressure vessel (50l) or 7.43m3 daily Sustainability increase / Solar Η2 • Ziogou C. et.al., Int.J.HydrogenEnergy, 37(21):2012:16591-16603 • Ziogou, C. et.al., Energy, 55 , 2013:58-67
  • 9. 9 www.biofuels2g.gr BIOFUELS-2G : WASTE OILS TO DIESEL CERTH EXPLORATION . DEMONSTRATION . EXPLOITATION Β. Pilot Production of Biodiesel-2G  Processing of 2250 lit waste oils via 7 production runs  Production of 2110 liters of Biodiesel-2G ─ Catalytic hydrotreating and fractionation  Overall yield: 92% v/v
  • 10. 10 www.biofuels2g.gr BIOFUELS-2G : WASTE OILS TO DIESEL CERTH EXPLORATION . DEMONSTRATION . EXPLOITATION Β. Fuel Performance & Emissions  Tests in vehicles and engines ─ Comparison of Biodiesel-2G & market diesel  Reduction of CO2 emissions and fuel consumption  Negligible increase of NOx & PM emissions  Similar combustion characteristics with market diesel 0 50 100 150 200 250 300 UDC EUDC NEDC Art Urban Art Road CO2emissions[g/km] CO2 Fuel cons.
  • 11. 11 www.biofuels2g.gr BIOFUELS-2G : WASTE OILS TO DIESEL CERTH EXPLORATION . DEMONSTRATION . EXPLOITATION C. Demo Application  Use of Biodiesel-2G in 50/50 v/v ratio with market diesel ─ 3418 L fuel  Demo in a conventional garbage truck of the Municipality of Thessaloniki
  • 12. 12 www.biofuels2g.gr BIOFUELS-2G : WASTE OILS TO DIESEL CERTH EXPLORATION . DEMONSTRATION . EXPLOITATION BIOFUELS-2G Achievements & Potential  Optimal exploitation methodology of waste oils  Avoid problematic disposal, 100% conversion to biofuels (Biodiesel-2G, heavy fuel)  Technology of producing highly-sustainable-high-quality renewable diesel based on waste oils and RES  More economic, more reliable, no engine adjustments/changes required  Potential for meeting 9,5% of Greek diesel demand  ~223.000 tons or 282.195 m3 Biodiesel-2G  CO2 emissions improvement 14.4-15% (WTW) over conventional market diesel  Technology expanded for integrating waste oils in underling refinery infrastructure (hybrid diesel / Hellenic Petroleum)
  • 13. 13 www.biofuels2g.gr BIOFUELS-2G : WASTE OILS TO DIESEL CERTH EXPLORATION . DEMONSTRATION . EXPLOITATION BIOFUELS-2G & PPPs  Waste oils recycling ─ Public awareness (local & national authorities, schools, NGOs) ─ Collection & transportation (local authorities, SMEs or large enterprises)  Waste oils conversion to fuel ─ Waste oils pretreatment (SMEs or large enterprises) ─ Conversion to fuel (SMEs or large enterprises)
  • 14. Thank you for your attention Dr. Stella Bezergianni sbezerg@cperi.certh.gr Tel: 2310498315 Fax:2310498380 www.biofuels2g.gr www.biofuels2g.gr