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Nick Boyd:
Phone: 586 707 7911 E-mail: NickB707@gmail.com
Product Design Engineer
This portfolio contains a sampling of
projects that display the breadth of
topics covered during my academic
career and are representative of
the contributions I can offer in
professional settings.
Topics from user research to
product component integration
are covered and show an
overview of my familiarization and
understanding of industry concepts.
I hope you find reviewing my
portfolio informative and indicative
of my work ethic and skill set. Thank
you in advance for your time.
Nick Boyd:Design Portfolio
Table of Contents
Flow: Portable Air Conditioner
Guardian: Fire Suppression System
Lift: Bicycle Accessory Development
Auld: Functional Labeling System
Supplemental Material: Exploratory Projects
The aim of the project was to develop a portable air conditioner for Royal Sovereign in
accordance with constraints provided with the company. In addition, the integration of
internal components was considered during development.
The focus of this project was directed at improving the use scenario for fire extinguishers
holders. The chaotic and dangerous situations a product of this type is used in presented a
unique challenge in designing a clear and communicative device.
This project used ethnographic research extensively to direct design development.
Observation of current scenarios helped to derive design directions that were developed
into physical prototypes for evaluation.
This project involved the development of a functional use for polyurethane labels developed
by Auld Technologies, LLC. The concept development focus included feasibility and
marketability of implementation options.
A collection of previous design coursework exploring components of design principles and
practices. Examples explore CAD modeling, technical and design drawing principles, as well
as color theory implementation are included.
Application of cognitive science principles
and semantics to improve fire extinguishing
Guardian:Fire Supression System
2010 James Dyson Award
National Finalist
Accessing the Lock Mechanism Opening the Compartment Door Retrieving the Fire ExtinguisherA. B. C.
1.
1.
3.
3.
5.
5.
2.
2.
4. 6.
6.
Current extinguisher holders lack
semantic meaning and operational af-
fordances. Only a tiny window allows
the user to observe the extinguisher
inside the holder’s compartment.
Residual shards of glass are a sig-
nificant hazard to user safety. Injury
could result in a panicked state result-
ing in abandonment of fire suppres-
sion and the propagation of physical
harm.
The user is forced to prop the door
open with their arm due to it’s free-
hanging nature. This type of door de-
sign greatly interferes with the user’s
ability to access the fire extinguisher
easily.
To access the door lock, the user must
break the glass window. In a panicked
state, one would most likely resort to
using their body to break the glass -
this presents serious safety concerns.
The user must manipulate the lock by
feeling alone. Compounding the dif-
ficulties, the mechanism opposes the
user - resulting in disorientation and
significant confusion.
Current holders do not offer an orien-
tation for the extinguisher. It could be
in any number of positions and does
not allow the user to anticipate quick-
ly how to remove the extinguisher.
The initial stage of development
began with exploring current solutions
on the market that addressed fire
extinguisher storage and accessibility.
Factors such as salience and cognitive
workflow where analyzed in the
effectiveness of current storage
solutions on the market today.
Completion of this research helped to
frame the design problem and offered
valuable insight into the context of
the problem. From here, informed and
contextually-relevant design could be
created.
4.
5
Guardian: Current Scenario
Gravity-Assisted Door Rotating Catch-Lock Door Spring-Loaded DoorA. B. C.
The users releases the lever located on
the top of the unit with a pulling mo-
tion. A concern was that if an object is
placed below the unit, the door would
not fully open at the extinguisher
could not be accessed - creating seri-
ous safety issues.
For this mock-up, the user grabs hold
of a handle in the middle of the unit
and pulls the door to the right, break-
ing a security seal. Problems with this
design may arise through users not
knowing where to located the handle
to slide the door or to interact with it.
The user pulls a level, releasing a
catch that propels the door up. This
design was chosen for further de-
velopment because of its accessibil-
ity considerations and the cognitive
affordances the “pull” mechanism is
able to communicate to the user.
The next stage of the design
development process involved the
creation of physical models. These
models allowed for the design
directions to be assessed and
interfaced with in a three-dimensional
setting.
The ability to interface and manipulate
the designs allowed for valuable
insight to be gained into cognitive
engineering and human factors
principles.
Development at this stage aided
greatly in discerning an appropriate
design solution to develop further into
a final three-dimensional model
Guardian:Function Prototypes
A presentation board was created to
introduce the user to the product. The
board presents the audience with a
brief description of Guardian as well
as perspective views of the product to
familiarize the user with its shape.
A simplified introduction into the
product’s operation sets up the
elaborated discussion of operation
that is present in the subsequent
presentation boards.
Introducing Guardian, the first fully integrated fire suppression
system of its kind. Guardian employs semantics and visual
cues to inform the user of the product’s purpose and function.
With Guardian unprecedented ease of use is integrated into a
comprehensive fire suppression system.
Guardian utilizes a spring-loaded door mechanism that allows
for immediate access to the fire extinguisher. Combined with the
large angle of access, Guardian affords the user a straight-forward
interface with which to interact with.
From functionality to form, Guardian is designed to allow
for quick access to fire suppression equipment with minimal
complication or interference for the user.
7
Guardian: Solution Overview
1.
2.
3.
4.
5.
6.
Semantic Styling
Tamper Deterrence
Extinguisher Mount
Compartment Lighting
Handle + Hand Well
Functional Styling
Integrating geometry similar to the
shape of a fire extinguisher enables
the user to more easily recognize the
holder and its intended purpose.
Guardian employs a tamper
deterrence break which dissuades
vandalism of the unit. If the holder is
tampered with, the door locks in its
extended position - proving a visual
cue to safety personel.
The mount mechanism allows the
extinguisher to be suspended in
the air. This allows for only one
orientation of the extinguisher -
with the handle in line with the
extinguisher’s interface.
Lighting the interior of the unit
affords the user greater visibility from
distance and while removing the fire
extinguisher from the housing
The combination of these two
features afford the main more of
interface for the user. The vertical
handle is also orienteted in line with
the exinguisher allowing for rapid
interfacing.
The trim around the extinguisher
compartment not only adds visual
interest, but draws the eye towards
the extinguisher and allows the user
to recognize the unit’s purpose.
1. 2.
3. 4.
5. 6.
This board offers the user with an
in-depth look at the features and
functions of Guardian. It is a nice
complement to the previous, more
general board and offers the audience
a chance to learn more information
about the specific design attributes of
the product.
This composition would be beneficial
in communication design intentions
to others in the industry and into
other fields such as engineering and
marketing.
Guardian:Design Features
Pulling the Lock Handle Opening the Security Door Removing the Fire ExtinguisherA. B. C.
To initiate access, the user pulls
the lock handle forward, breaking
the tamper-proof tab. This in turn
releases the catch and prepares the
spring-loaded door for its accent up
through the upper portion of the
unit.
The release tension on the flexed
coil spring forces the security door
up and into the head of the unit. The
door cannot move down into the
compartment to cause interference
due to the coil resisting downward
forces that are exerted.
Lastly, the fire extinguisher is
removed from the holder housing.
The two-pronged mount allows the
extinguisher to easily slip off and
into the users hands for immediate
use.
The final board developed for
Guardian shows the specific function
of the product. Due to the design’s
unique function, it was important to
highlight the operation process.
Inclusion of this board was crucial to
displaying Guardian’s improvements
to the storage and accessibility of fire
extinguishers.
Considerations such as ergonomics
and human factors engineering are
also discussed in how they shaped the
final design direction.
9
Guardian: Access Mechanism
Royal
Sovereign
2010 Design Competition
An exploration of design development processes
withemphasisoninternalcomponentintegration
Flow:Portable Air Conditioner
Functional Ideation
Configuration Exploration
Exploration of concepts began with
rapid creation of directions. Design
considerations were grouped into
“buckets” based on the context and
value provided to the user by the
design direction.
After function ideation, concepts were
further refined into configuraiton
implenentation. Concept development
in this manner allowed for designs
to be communicated quickly
and function sets to be quickly
determined.
13
Flow: Problem Definition
FLOW
Technical Abstract
Flow utilizes numerous features to simply and expedite the process of
transportation for the end user. The main feature of the unit its base
unit, which is able to rotate independently of the main body housing
above it. Combined with the addition of hand holds, these features
allow the user to move Flow with incredible ease and effort. This unique
transportation system also allows the unit a much smaller turning radius
than those on traditional caster systems, allowing it to be maneuvered
around household furniture and into tight spaces not accessible by
other portable air conditioners.
The unit also takes into consideration usability considerations. An
integrated hose management system stores the hoses within the unit
during transport to streamline the movement process. In addition,
a window hose mount is integrated into the unit. These features
completely eliminate all loose features, such as the hoses and window
mount, creating a better set-up and breakdown experience for the
user. This simplified process greatly expedites and improve the user’s
experience with the device.
Flow also incorporates an intuitive user interface. The remote control
for the device is stored on top of the fixed button console of the device.
Both interface devices share the same shape and layout geometry so
that the user needs only to learn one layout and is not confused by
conflicting layouts. All status information is synced between the remote
and the fixed controls to allow for a seamless experience. In sum, these
features provide the user with an intuitive user interface that simplifies
the task of home cooling.
Portable Air Conditioner
Royal
Sovereign
A technical abstract was developed
to outline the functional attributes
and specifications of the product.
This documentation was helpful in
communicating the intended design
direction in technical terms.
This document would be helpful
in communicating with industry
professionals and help to convince
management that the design is
implementable as well as profitable.
The ability to communicate with other
professionals is a necessary tool and
much was learned in information
communication techniques.
Flow:Design Communication
Flow’s remote control is directly
integrated into the interface console.
The control interface can be removed
from the unit and function wirelessly
allowing multiple interface options.
The multi-position grip allows and
omnidirectional base allow for extreme
ease in maneuvering Flow from one
location to another. Grip placement
allows movement with minimal force
needed to be exerted by the user.
Flow provides the user with a simple
and efficient solution for storing the
unit’s intake and exhaust hoses -
Consolidating multiple independent
components into one compact unit.
The base of the unit has the ability
to rotate in 360 degrees of freedom,
allowing the unit to be positioned easily.
The base locks securely in place during
use to prevent unwanted movement.
Adaptive User Interface
Enhanced Control
Integrated Hose Management
Optimum Maneuverability
1.
2.
3.
4.
1. 2.
3.4.
An introduction to the specific design
features helps to communicate
the design and its function to the
audience. Presenting features in call-
out form helps the audience to gain
familiarization with the product and its
features.
Descriptions help to further define the
features and the benefit they provide
to users. Such documentation would
be appealing to potential customers
and as a supplement to the technical
abstract provided.
Flow Feature Descriptions
Flow: Design Elements
14
Circuit board elements were
placed high in the unit to protect it
from the vibration and condensa-
tion generated by the unit.
The compressor unit was placed
in the lower portion of the unit to
ensure a low center of gravity and
deter the unit from tipping over
Placement of the evaporator was
based on the output vents of the
unit. Alignment in this order allows
for optimum efficiency.
Optimum airflow efficiency and
space use was also created by po-
sitioning the capillary unit as close
as possible to the condenser fan.
The evaporator fan was located
in a position that would aid in the
efficiency of the air movement
throught the internal system.
Placement of this fan unit ensured
maximum air intake and allowed
for the weight distribution to be
balanced. The placement also bal-
anced out the unit mass.
System Circuit Board
Compressor Unit
Evaporator Capillary Unit
Condenser Capillary Unit
Evaporator Fan
1.
2.
3.
4.
5.
6.
27in.
16 in. 16 in.
Condenser Fan
1.
4.
2.
5.
3.
6.
A key consideration of the chosen
design was its ability to incorporate
the internal components of the
portable air conditioning unit. Factors
such as maximum dimensions and
component weight were thoughtfully
integrated into the final design.
Placement was determined in
order to give the unit the lowest
possible center of gravity, and in
turn maximum stability. Further,
mechanical efficiency was optimized
by orienting related parts in close
proximity.
Through these considerations, a
balanced design was created that
produced a safe and efficient solution
for the user.
Flow:Component Integration
The base of Flow is an independently mov-
able component that allows for the unit to
be moved with optimal dexterity.
In turn, this feature is especially helpful in
many households where there are many
obstacles to avoid - and would be espe-
cially helpful in cramped apartments.
Incorporation of the hose system into
the unit is attractive to users because it
reduces the number of items and steps
needed in the set-up and transport of the
unit.
Flow also offers a unique remote solution
that is incorporated into the interface
console. The console has the same form
factor and layout as the remote, so when
the remote is not in use it functions as
the console unit itself.
Pivoting Caster Base Hose Management System Remote Control Integration1. 2. 3.Visual explanations of the overall
unit functions are helpful in
communicating the novel utility
effectively that the design offers to
users.
Through communicating the functions
to the audience, a general idea of how
one interfaces with the product can be
developed and expanded.
17
Flow: Functional Overview
Flow features corrugated polypropylene
hoses which extend from their compact
state. With minimal force, the hoses can
be extended and moved towards the
window where the mounting assembly
will be installed.
Pivoting gates on the window mount
allow the unit to fit within the hous-
ing during storage and transportation.
During set up, the mount is removed
from the housing and gates on the
mount are rotated into position.
The final step in the process is install-
ing the mount into the sill. The mount
is positioned into the bottom recess of
the window pane and the upper por-
tion of the window is closed on to the
mount.
Extending Hose Components Positioning Mount Gates Installing Window Mount1. 2. 3.The integration of hose management
was a major feature of the developed
portable air conditioner solution. In
addition, considerations for window
mounting were also developed.
Creating a visual explanation of the
process was crucial due to its novel
design and unique operation. This
helps to clarify the design’s purpose
and the benefit it gives users.
Flow:Component Integration
Anin-depthexplorationofethnographicresearch
techniquesandfunctionalconceptdevelopment
Lift:Bicycle Transport Device
2010 Student Design Competition
Who rides?
Who rides?
&
&
1.	 Streamlined design for maximum
performance and aerodynamics
2.	 Forward-leaning bike frame allows for
optimum speed performance
3.	 Multi-grip handle bars allow for upright
and forward riding positions
4.	 Aeroform frame allows for decrease in
wind-resistance
5.	 Large radius tires allow for travel at both
low and high speed
6.	 Front gears allow for large steps in gear
ratios - optimum for quick acceleration
7.	 Tires have narrow tread surface, only
suitable for road riding
1.	 Cushioned seat allows for extended use
and off-road traveling
2.	 Upright frame allows for optimum
posture for maximum transfer of power
3.	 Handle bars oriented for utility and
performance
4.	 Large radius tires allow for all-terrain
travel at a variety of speeds
5.	 Wide tire tread allows for enhanced grip
during bad weather and varied terrain
6.	 Front gears allow for large steps in gear
rations; Optimum for quick acceleration
7.	 Back gears allow for small steps in gear
rations; Optimum for variable gradients
1
2
2
3
3
4
4
5
5
7
7
6
6
8
Road Bicycle
Mountain Bicycle
1
The initial stage of this project was
geared toward researching the issue
of bicycling and its implications on
the student’s attitudes and abilities.
A logical place to start was with the
bicycle itself and what it affords the
user in a variety of areas.
Careful analysis lead to an
understanding of the different
types of bicycles and the features
that were unique, as well as shared.
This knowledge of the bike’s inner
workings helped to frame the design
scenario and how these features could
create potential problems.
Lift:Bicycle Research
Patrick MayerSuzie Tufts
Age: 20
Major: Biology / Pre-med
Credit hours: 15
Weekly Budget: $40-60/wk.
Housing: House
Bike Type: Mountain Bike
Age: 22
Major: Mechanical Engineering
Credit hours: 18
Weekly Budget: $50-80/wk.
Housing: Duplex
Bike Type: Mountain Bike
Experience with biking
“I generally ride bike to class around three days a week. I also use my
bike when I play soccer or ultimate frisbee, which is far from my home.”
Process Overview
“I keep my bike on my front porch of my house. When I am riding to
class, I secure my lock by wrapping it around the frame of my bike. Car-
rying my bike down from my front porch can be difficult”
Experience with biking
“I generally ride my bike to class around three days a week. I really enjoy
the convenience and increase in mobility that my bike gives me!”
Process Overview
“I usually store my bike outside of my house, locking it onto one of the
posts on my porch. It is tough to get up from the street!.Carrying the bike
down the stairs is difficult due to its weight and size.”
Girls Guys
Headware - common campus
and ranges from baseball
caps to heaving winter hats
Uppers - t-shirts and sweat-
shirts are frequently seen
with jackets and heavy coats
Bottoms - wide range from
khaki and athletic shots to
jeans and sweatpants
Shoes - seasonal range from
sandals and athletic shoes to
rain boots and winter shoes
Everyone
Electronics - these items are
fragile, expensive and have
high value to the user - their
safety is of high importance
School Items - classes de-
mand many different books
and must be organized
Personal Items - contain
valuable and sensitive infor-
mation, must be kept safe
Sports Equipment - large
and numerous number of
additional items
Clothing Analysis
Item Transport AnalysisClothing Analysis
This board offers the user with an
in-depth look at the features and
functions of Guardian. It is a nice
complement to the previous, more
general board and offers the audience
a chance to learn more information
about the specific design attributes of
the product.
This composition would be beneficial
in communication design intentions
to others in the industry and into
other fields such as engineering and
marketing.
Lift:User Profiles
Vaughn Taylor - Bike Security
Suzie Tufts - Bike Security
1.
1.
6.
6.
2.
2.
5.
5.
3.
3.
4.
4.
Preparing U-Lock for use Securing U-lock to post through Securing lock around bike frame
Securing pad lock to cable lock deviceCable lock successfully securedBoth locks secured to sign post
Analysis:
This user’s situation highlighted
how current bike locking
mechanisms do not meet his
needs. This compounds the time
needed to secure the bike and
the likelihood that a key would
be misplaced - creating an
extremely inconvenient situation
for the user.
Analysis:
This user’s situation highlight-
ed how current bike locking
mechanisms do not meet his
needs. This compounds the time
needed to secure the bike and
the likelihood that a key would
be misplaced - creating an
extremely inconvenient situation
for the user.
Beginning assent up first set of stairs
Setting bike down on front porch
Lifting bike up stairs with noted strain
Lifting bike up second set of stairs
Continuing onto second set of stairs
Preparing to lift up second set of stairs
The final stage of the research process
was the completion of observing
riders interacting with their bicycles in
their natural environment.
Due to the completion of the research
stage before it, much was able to be
noted in the observations that showed
problems in the current experience.
Through all of these research
procedures, a concrete picture of
the current state of college area
bicycling was established. From here,
well-informed designs could develop
that enhance the riding experience
in a meaningful way and cater to the
intended audience effectively.
Lift:Ethnographic Research
The initial stage of this project was
geared toward researching the issue
of bicycling and its implications on
the student’s attitudes and abilities.
A logical place to start was with the
bicycle itself and what it affords the
user in a variety of areas.
Careful analysis lead to an
understanding of the different
types of bicycles and the features
that were unique, as well as shared.
This knowledge of the bike’s inner
workings helped to frame the design
scenario and how these features could
create potential problems.
Lift:User Profiles
Weather/Element Protection
Bicycle Security
Transportation/Storage
The next stage of the design
development process was to create
fully-realized design concepts. The
use of each concept was driven by
the concept directions refined in the
exploratory sketching stage.
This stage of the design process
was helpful in communicating the
form and function of the design in a
presentable form.
These renderings where helpful in
dialogue about the design intention
and provided ground upon which
valuable feedback could be gathered
for each concept.
Lift:Concept Rendering
Pant Leg Protector
Front Tire Lock
Bicycle Lifting Device
After another iteration of refinement
physical mock-ups were constructed
to gain a better sense of the product’s
performance in a real-life setting.
Mock-ups were constructed using
material similar in properties to the
intended final design specifications.
This step was valuable in testing the
feasibility of the products to be easily
implemented and effectively solve
the problem they were intended to
correct.
This stage of design development was
crucial in working out a final design
direction and addressing any of the
imperfections that were present in the
mock-up concept.
Lift:Mock-up Development
Analysis:
This concept provides a good storage solution
to the retracting strap mechanism, however too
much stressis put on the clamping device
Analysis:
This concept utilizes the negative space of the
bike frame for storage of the components well.
Attaching to the frame ensures stability.
Seat-Mounted Lifting Concept
Frame-Mounted Lifting Concept
The last stage of the development
process concerned solidifying the
design and its function.
In this case, the mock-up showed
that the lifting device would need
to be attached to the bike and be
able to retract - so that the product
would provide utility and not over-
complicate the operation process.
Such design details were able to be
refined due to the completion of all
the steps before it. This approach
allows for a quality solution to be
derived in an efficient and timely
manner.
Lift:Concept Finalization
After the design direction was
finalized, computer models were
created to develop the form in three-
dimensional space.
After this step, boards were
constructed to communicate how the
device operated in context. This step
was crucial in helping to explain the
product’s function and its utility to
those using it.
Lift:Presentation Boards
Lift:Concept Finalization
The second board depicts the
use scenario in which the product
would be used. The production
of this document was crucial in
communicating the function of the
product and illustrated its utility to the
user.
This board was useful to produce
because it documented the thought
process behind development of the
product and explained its function
well to an audience who had little
background knowledge of the project.
An additional board was developed to
communicate the components of the
device and the materials it would be
constructed from.
These details were important
to include to communicate the
manufacturability and implementation
required to physically produce the
product. These considerations are very
important in an effective and useful
design development process.
The production of the boards
were an excellent way in which
to communicate the design and
methodology behind the developed
solution.
Lift:Presentation Boards
Aclient-drivenprojectfocusingonimplementinglabeling
technology in a functional design application
Auld:Functional Labeling System
Sponsored Project
“Using the techniques for polyurethane labeling that Auld Technologies, LLC has created, develop a new
application that provides functionality and value to the customer and end user. The final design must be
manufactured easily with current techniques and address limitations of the materials used.”
Problem Statement
Brainstorming + Mind-Mapping
Auld:Preliminary Assessment
This was a client-driven project
developed for Auld Technologies, LLC.
The company manufactures a variety
of decorative labels using various
printing techniques and a proprietary
polyurethane coating that produces a
Class-A finish with excellent durability.
The aim of the project was to
develop an novel application
for the polyurethane labels. The
development process began through
the development of a mind map.
This technique was very effective in
quickly developing product directions
and gauging the affinity between
attributes of the product.
It was concluded that a “functional
labeling” application would be
an excellent way to utilize the
polyurethane labels. Emphasis was
stressed on developing an appropriate
design within a compressed
development phase of a little over
three weeks in length.
Exploratory Concepts
Refined Concepts
From the mind-mapping exercise, it
was determined that a mug would be
a simple, yet elegant medium through
which to implement the polyurethane
labeling technology to.
Hand grip integration was determined
to be a viable manner in which to
devise a functional purpose for the
Auld labeling technology system.
In this way, the label would serve as
an avenue to communicate a brand or
identity, as well have the functionality
of improving the user’s grip.
Auld:Design Development
Assembled View
Auld:Finalized Design
The final refined design was created in
SolidWorks. The use of the Mercedes-
Benz identity gave the client a
relatable example of how the labeling
application could be marketed to a
company that required their services.
Material choices accent the form
of the product and show how the
polyurethane labels can be integrated
into a complete design solution.
Exploded View
The exploded view displays the
various components that make up the
assembled design.
Parts were designed with current
manufacturing processes in mind
and attention was made to make the
product as economic to produce as
possible.
Familiarization with the trademark
production process of the
polyurethane labels was critical in the
final production of a design that could
effectively implement the labeling
technology.
Auld:Design Development
CMF Call-Out Documentation
Auld:CMF Documentation
The creation of color, material,
fabrication (CMF) documentation was
important to communicate the design
of the product in a quick and effective
manner.
Development of this documentation
helped to add logical reasoning
behind material choices and
manufacturing processes. This was
very helpful in ensuring that the
product produced would able to be
manufactured with the given restraints
and limitations.
Producing the CMF documentation
was also helpful in familiarization
with standard design practices in
communicating product attributes
to designers and other industry
professionals.
Exploded View
The exploded view displays the
various components that make up the
assembled design.
Parts were designed with current
manufacturing processes in mind
and attention was made to make the
product as economic to produce as
possible.
Familiarization with the production
process of the polyurethane labels
was critical in the final production
of a design that could effectively
implement the labeling technology.
Auld:Assembly Components
Additional works exploring components of
Industrial Design principles and practices
Supplemental Material: Implement Projects
CATIA/NX:Skil Hand Drill
This SolidWorks model is an
augmentation of an existing Skil
cordless drill. The aim of the project
was to augment the existing design in
an informed manner.
The drill was modified by redesigning
the grip and battery release
mechanism to make them more
ergonomic and logical.
Design details on the drill chuck were
also modified to reflect the drill’s
overall geometry, rather than the
existing arbitrary details.
The exploded view displays the
various components that make up the
assembled design.
Parts were designed with current
manufacturing processes in mind
and attention was made to make the
product as economic to produce as
possible.
Familiarization with the production
process of the polyurethane labels
was critical in the final production
of a design that could effectively
implement the labeling technology.
CATIA/NX:Drill Assembly
Stapler Dimensioning + Section View
Hopkins Hall - Plan View
Perspective Product Rendering
Hopkins Hall - Section View
Technical Drawing:Projects
Numerous projects were completed
concerning technical drawing and
realistic depictions of designs.
All projects were hand-rendered with
attention to correct technical drawing
practices and formatting.
These projects were important
with familiarization with design
communication principles. This
knowledge could then be applied in
future design projects and interfacing
with professionals in the design
community.
Nick Boyd
586 707 7911
NickB707@gmail.com
46375 Shelby Ct.,
Utica, MI 48317
Please feel free to contact me at the following:
Thank You
I appreciate your time in viewing my work.

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Design Engineering Portfolio

  • 1. Nick Boyd: Phone: 586 707 7911 E-mail: NickB707@gmail.com Product Design Engineer
  • 2. This portfolio contains a sampling of projects that display the breadth of topics covered during my academic career and are representative of the contributions I can offer in professional settings. Topics from user research to product component integration are covered and show an overview of my familiarization and understanding of industry concepts. I hope you find reviewing my portfolio informative and indicative of my work ethic and skill set. Thank you in advance for your time. Nick Boyd:Design Portfolio Table of Contents Flow: Portable Air Conditioner Guardian: Fire Suppression System Lift: Bicycle Accessory Development Auld: Functional Labeling System Supplemental Material: Exploratory Projects The aim of the project was to develop a portable air conditioner for Royal Sovereign in accordance with constraints provided with the company. In addition, the integration of internal components was considered during development. The focus of this project was directed at improving the use scenario for fire extinguishers holders. The chaotic and dangerous situations a product of this type is used in presented a unique challenge in designing a clear and communicative device. This project used ethnographic research extensively to direct design development. Observation of current scenarios helped to derive design directions that were developed into physical prototypes for evaluation. This project involved the development of a functional use for polyurethane labels developed by Auld Technologies, LLC. The concept development focus included feasibility and marketability of implementation options. A collection of previous design coursework exploring components of design principles and practices. Examples explore CAD modeling, technical and design drawing principles, as well as color theory implementation are included.
  • 3. Application of cognitive science principles and semantics to improve fire extinguishing Guardian:Fire Supression System 2010 James Dyson Award National Finalist
  • 4. Accessing the Lock Mechanism Opening the Compartment Door Retrieving the Fire ExtinguisherA. B. C. 1. 1. 3. 3. 5. 5. 2. 2. 4. 6. 6. Current extinguisher holders lack semantic meaning and operational af- fordances. Only a tiny window allows the user to observe the extinguisher inside the holder’s compartment. Residual shards of glass are a sig- nificant hazard to user safety. Injury could result in a panicked state result- ing in abandonment of fire suppres- sion and the propagation of physical harm. The user is forced to prop the door open with their arm due to it’s free- hanging nature. This type of door de- sign greatly interferes with the user’s ability to access the fire extinguisher easily. To access the door lock, the user must break the glass window. In a panicked state, one would most likely resort to using their body to break the glass - this presents serious safety concerns. The user must manipulate the lock by feeling alone. Compounding the dif- ficulties, the mechanism opposes the user - resulting in disorientation and significant confusion. Current holders do not offer an orien- tation for the extinguisher. It could be in any number of positions and does not allow the user to anticipate quick- ly how to remove the extinguisher. The initial stage of development began with exploring current solutions on the market that addressed fire extinguisher storage and accessibility. Factors such as salience and cognitive workflow where analyzed in the effectiveness of current storage solutions on the market today. Completion of this research helped to frame the design problem and offered valuable insight into the context of the problem. From here, informed and contextually-relevant design could be created. 4. 5 Guardian: Current Scenario
  • 5. Gravity-Assisted Door Rotating Catch-Lock Door Spring-Loaded DoorA. B. C. The users releases the lever located on the top of the unit with a pulling mo- tion. A concern was that if an object is placed below the unit, the door would not fully open at the extinguisher could not be accessed - creating seri- ous safety issues. For this mock-up, the user grabs hold of a handle in the middle of the unit and pulls the door to the right, break- ing a security seal. Problems with this design may arise through users not knowing where to located the handle to slide the door or to interact with it. The user pulls a level, releasing a catch that propels the door up. This design was chosen for further de- velopment because of its accessibil- ity considerations and the cognitive affordances the “pull” mechanism is able to communicate to the user. The next stage of the design development process involved the creation of physical models. These models allowed for the design directions to be assessed and interfaced with in a three-dimensional setting. The ability to interface and manipulate the designs allowed for valuable insight to be gained into cognitive engineering and human factors principles. Development at this stage aided greatly in discerning an appropriate design solution to develop further into a final three-dimensional model Guardian:Function Prototypes
  • 6. A presentation board was created to introduce the user to the product. The board presents the audience with a brief description of Guardian as well as perspective views of the product to familiarize the user with its shape. A simplified introduction into the product’s operation sets up the elaborated discussion of operation that is present in the subsequent presentation boards. Introducing Guardian, the first fully integrated fire suppression system of its kind. Guardian employs semantics and visual cues to inform the user of the product’s purpose and function. With Guardian unprecedented ease of use is integrated into a comprehensive fire suppression system. Guardian utilizes a spring-loaded door mechanism that allows for immediate access to the fire extinguisher. Combined with the large angle of access, Guardian affords the user a straight-forward interface with which to interact with. From functionality to form, Guardian is designed to allow for quick access to fire suppression equipment with minimal complication or interference for the user. 7 Guardian: Solution Overview
  • 7. 1. 2. 3. 4. 5. 6. Semantic Styling Tamper Deterrence Extinguisher Mount Compartment Lighting Handle + Hand Well Functional Styling Integrating geometry similar to the shape of a fire extinguisher enables the user to more easily recognize the holder and its intended purpose. Guardian employs a tamper deterrence break which dissuades vandalism of the unit. If the holder is tampered with, the door locks in its extended position - proving a visual cue to safety personel. The mount mechanism allows the extinguisher to be suspended in the air. This allows for only one orientation of the extinguisher - with the handle in line with the extinguisher’s interface. Lighting the interior of the unit affords the user greater visibility from distance and while removing the fire extinguisher from the housing The combination of these two features afford the main more of interface for the user. The vertical handle is also orienteted in line with the exinguisher allowing for rapid interfacing. The trim around the extinguisher compartment not only adds visual interest, but draws the eye towards the extinguisher and allows the user to recognize the unit’s purpose. 1. 2. 3. 4. 5. 6. This board offers the user with an in-depth look at the features and functions of Guardian. It is a nice complement to the previous, more general board and offers the audience a chance to learn more information about the specific design attributes of the product. This composition would be beneficial in communication design intentions to others in the industry and into other fields such as engineering and marketing. Guardian:Design Features
  • 8. Pulling the Lock Handle Opening the Security Door Removing the Fire ExtinguisherA. B. C. To initiate access, the user pulls the lock handle forward, breaking the tamper-proof tab. This in turn releases the catch and prepares the spring-loaded door for its accent up through the upper portion of the unit. The release tension on the flexed coil spring forces the security door up and into the head of the unit. The door cannot move down into the compartment to cause interference due to the coil resisting downward forces that are exerted. Lastly, the fire extinguisher is removed from the holder housing. The two-pronged mount allows the extinguisher to easily slip off and into the users hands for immediate use. The final board developed for Guardian shows the specific function of the product. Due to the design’s unique function, it was important to highlight the operation process. Inclusion of this board was crucial to displaying Guardian’s improvements to the storage and accessibility of fire extinguishers. Considerations such as ergonomics and human factors engineering are also discussed in how they shaped the final design direction. 9 Guardian: Access Mechanism
  • 9. Royal Sovereign 2010 Design Competition An exploration of design development processes withemphasisoninternalcomponentintegration Flow:Portable Air Conditioner
  • 10. Functional Ideation Configuration Exploration Exploration of concepts began with rapid creation of directions. Design considerations were grouped into “buckets” based on the context and value provided to the user by the design direction. After function ideation, concepts were further refined into configuraiton implenentation. Concept development in this manner allowed for designs to be communicated quickly and function sets to be quickly determined. 13 Flow: Problem Definition
  • 11. FLOW Technical Abstract Flow utilizes numerous features to simply and expedite the process of transportation for the end user. The main feature of the unit its base unit, which is able to rotate independently of the main body housing above it. Combined with the addition of hand holds, these features allow the user to move Flow with incredible ease and effort. This unique transportation system also allows the unit a much smaller turning radius than those on traditional caster systems, allowing it to be maneuvered around household furniture and into tight spaces not accessible by other portable air conditioners. The unit also takes into consideration usability considerations. An integrated hose management system stores the hoses within the unit during transport to streamline the movement process. In addition, a window hose mount is integrated into the unit. These features completely eliminate all loose features, such as the hoses and window mount, creating a better set-up and breakdown experience for the user. This simplified process greatly expedites and improve the user’s experience with the device. Flow also incorporates an intuitive user interface. The remote control for the device is stored on top of the fixed button console of the device. Both interface devices share the same shape and layout geometry so that the user needs only to learn one layout and is not confused by conflicting layouts. All status information is synced between the remote and the fixed controls to allow for a seamless experience. In sum, these features provide the user with an intuitive user interface that simplifies the task of home cooling. Portable Air Conditioner Royal Sovereign A technical abstract was developed to outline the functional attributes and specifications of the product. This documentation was helpful in communicating the intended design direction in technical terms. This document would be helpful in communicating with industry professionals and help to convince management that the design is implementable as well as profitable. The ability to communicate with other professionals is a necessary tool and much was learned in information communication techniques. Flow:Design Communication
  • 12. Flow’s remote control is directly integrated into the interface console. The control interface can be removed from the unit and function wirelessly allowing multiple interface options. The multi-position grip allows and omnidirectional base allow for extreme ease in maneuvering Flow from one location to another. Grip placement allows movement with minimal force needed to be exerted by the user. Flow provides the user with a simple and efficient solution for storing the unit’s intake and exhaust hoses - Consolidating multiple independent components into one compact unit. The base of the unit has the ability to rotate in 360 degrees of freedom, allowing the unit to be positioned easily. The base locks securely in place during use to prevent unwanted movement. Adaptive User Interface Enhanced Control Integrated Hose Management Optimum Maneuverability 1. 2. 3. 4. 1. 2. 3.4. An introduction to the specific design features helps to communicate the design and its function to the audience. Presenting features in call- out form helps the audience to gain familiarization with the product and its features. Descriptions help to further define the features and the benefit they provide to users. Such documentation would be appealing to potential customers and as a supplement to the technical abstract provided. Flow Feature Descriptions Flow: Design Elements 14
  • 13. Circuit board elements were placed high in the unit to protect it from the vibration and condensa- tion generated by the unit. The compressor unit was placed in the lower portion of the unit to ensure a low center of gravity and deter the unit from tipping over Placement of the evaporator was based on the output vents of the unit. Alignment in this order allows for optimum efficiency. Optimum airflow efficiency and space use was also created by po- sitioning the capillary unit as close as possible to the condenser fan. The evaporator fan was located in a position that would aid in the efficiency of the air movement throught the internal system. Placement of this fan unit ensured maximum air intake and allowed for the weight distribution to be balanced. The placement also bal- anced out the unit mass. System Circuit Board Compressor Unit Evaporator Capillary Unit Condenser Capillary Unit Evaporator Fan 1. 2. 3. 4. 5. 6. 27in. 16 in. 16 in. Condenser Fan 1. 4. 2. 5. 3. 6. A key consideration of the chosen design was its ability to incorporate the internal components of the portable air conditioning unit. Factors such as maximum dimensions and component weight were thoughtfully integrated into the final design. Placement was determined in order to give the unit the lowest possible center of gravity, and in turn maximum stability. Further, mechanical efficiency was optimized by orienting related parts in close proximity. Through these considerations, a balanced design was created that produced a safe and efficient solution for the user. Flow:Component Integration
  • 14. The base of Flow is an independently mov- able component that allows for the unit to be moved with optimal dexterity. In turn, this feature is especially helpful in many households where there are many obstacles to avoid - and would be espe- cially helpful in cramped apartments. Incorporation of the hose system into the unit is attractive to users because it reduces the number of items and steps needed in the set-up and transport of the unit. Flow also offers a unique remote solution that is incorporated into the interface console. The console has the same form factor and layout as the remote, so when the remote is not in use it functions as the console unit itself. Pivoting Caster Base Hose Management System Remote Control Integration1. 2. 3.Visual explanations of the overall unit functions are helpful in communicating the novel utility effectively that the design offers to users. Through communicating the functions to the audience, a general idea of how one interfaces with the product can be developed and expanded. 17 Flow: Functional Overview
  • 15. Flow features corrugated polypropylene hoses which extend from their compact state. With minimal force, the hoses can be extended and moved towards the window where the mounting assembly will be installed. Pivoting gates on the window mount allow the unit to fit within the hous- ing during storage and transportation. During set up, the mount is removed from the housing and gates on the mount are rotated into position. The final step in the process is install- ing the mount into the sill. The mount is positioned into the bottom recess of the window pane and the upper por- tion of the window is closed on to the mount. Extending Hose Components Positioning Mount Gates Installing Window Mount1. 2. 3.The integration of hose management was a major feature of the developed portable air conditioner solution. In addition, considerations for window mounting were also developed. Creating a visual explanation of the process was crucial due to its novel design and unique operation. This helps to clarify the design’s purpose and the benefit it gives users. Flow:Component Integration
  • 17. Who rides? Who rides? & & 1. Streamlined design for maximum performance and aerodynamics 2. Forward-leaning bike frame allows for optimum speed performance 3. Multi-grip handle bars allow for upright and forward riding positions 4. Aeroform frame allows for decrease in wind-resistance 5. Large radius tires allow for travel at both low and high speed 6. Front gears allow for large steps in gear ratios - optimum for quick acceleration 7. Tires have narrow tread surface, only suitable for road riding 1. Cushioned seat allows for extended use and off-road traveling 2. Upright frame allows for optimum posture for maximum transfer of power 3. Handle bars oriented for utility and performance 4. Large radius tires allow for all-terrain travel at a variety of speeds 5. Wide tire tread allows for enhanced grip during bad weather and varied terrain 6. Front gears allow for large steps in gear rations; Optimum for quick acceleration 7. Back gears allow for small steps in gear rations; Optimum for variable gradients 1 2 2 3 3 4 4 5 5 7 7 6 6 8 Road Bicycle Mountain Bicycle 1 The initial stage of this project was geared toward researching the issue of bicycling and its implications on the student’s attitudes and abilities. A logical place to start was with the bicycle itself and what it affords the user in a variety of areas. Careful analysis lead to an understanding of the different types of bicycles and the features that were unique, as well as shared. This knowledge of the bike’s inner workings helped to frame the design scenario and how these features could create potential problems. Lift:Bicycle Research
  • 18. Patrick MayerSuzie Tufts Age: 20 Major: Biology / Pre-med Credit hours: 15 Weekly Budget: $40-60/wk. Housing: House Bike Type: Mountain Bike Age: 22 Major: Mechanical Engineering Credit hours: 18 Weekly Budget: $50-80/wk. Housing: Duplex Bike Type: Mountain Bike Experience with biking “I generally ride bike to class around three days a week. I also use my bike when I play soccer or ultimate frisbee, which is far from my home.” Process Overview “I keep my bike on my front porch of my house. When I am riding to class, I secure my lock by wrapping it around the frame of my bike. Car- rying my bike down from my front porch can be difficult” Experience with biking “I generally ride my bike to class around three days a week. I really enjoy the convenience and increase in mobility that my bike gives me!” Process Overview “I usually store my bike outside of my house, locking it onto one of the posts on my porch. It is tough to get up from the street!.Carrying the bike down the stairs is difficult due to its weight and size.” Girls Guys Headware - common campus and ranges from baseball caps to heaving winter hats Uppers - t-shirts and sweat- shirts are frequently seen with jackets and heavy coats Bottoms - wide range from khaki and athletic shots to jeans and sweatpants Shoes - seasonal range from sandals and athletic shoes to rain boots and winter shoes Everyone Electronics - these items are fragile, expensive and have high value to the user - their safety is of high importance School Items - classes de- mand many different books and must be organized Personal Items - contain valuable and sensitive infor- mation, must be kept safe Sports Equipment - large and numerous number of additional items Clothing Analysis Item Transport AnalysisClothing Analysis This board offers the user with an in-depth look at the features and functions of Guardian. It is a nice complement to the previous, more general board and offers the audience a chance to learn more information about the specific design attributes of the product. This composition would be beneficial in communication design intentions to others in the industry and into other fields such as engineering and marketing. Lift:User Profiles
  • 19. Vaughn Taylor - Bike Security Suzie Tufts - Bike Security 1. 1. 6. 6. 2. 2. 5. 5. 3. 3. 4. 4. Preparing U-Lock for use Securing U-lock to post through Securing lock around bike frame Securing pad lock to cable lock deviceCable lock successfully securedBoth locks secured to sign post Analysis: This user’s situation highlighted how current bike locking mechanisms do not meet his needs. This compounds the time needed to secure the bike and the likelihood that a key would be misplaced - creating an extremely inconvenient situation for the user. Analysis: This user’s situation highlight- ed how current bike locking mechanisms do not meet his needs. This compounds the time needed to secure the bike and the likelihood that a key would be misplaced - creating an extremely inconvenient situation for the user. Beginning assent up first set of stairs Setting bike down on front porch Lifting bike up stairs with noted strain Lifting bike up second set of stairs Continuing onto second set of stairs Preparing to lift up second set of stairs The final stage of the research process was the completion of observing riders interacting with their bicycles in their natural environment. Due to the completion of the research stage before it, much was able to be noted in the observations that showed problems in the current experience. Through all of these research procedures, a concrete picture of the current state of college area bicycling was established. From here, well-informed designs could develop that enhance the riding experience in a meaningful way and cater to the intended audience effectively. Lift:Ethnographic Research
  • 20. The initial stage of this project was geared toward researching the issue of bicycling and its implications on the student’s attitudes and abilities. A logical place to start was with the bicycle itself and what it affords the user in a variety of areas. Careful analysis lead to an understanding of the different types of bicycles and the features that were unique, as well as shared. This knowledge of the bike’s inner workings helped to frame the design scenario and how these features could create potential problems. Lift:User Profiles
  • 21. Weather/Element Protection Bicycle Security Transportation/Storage The next stage of the design development process was to create fully-realized design concepts. The use of each concept was driven by the concept directions refined in the exploratory sketching stage. This stage of the design process was helpful in communicating the form and function of the design in a presentable form. These renderings where helpful in dialogue about the design intention and provided ground upon which valuable feedback could be gathered for each concept. Lift:Concept Rendering
  • 22. Pant Leg Protector Front Tire Lock Bicycle Lifting Device After another iteration of refinement physical mock-ups were constructed to gain a better sense of the product’s performance in a real-life setting. Mock-ups were constructed using material similar in properties to the intended final design specifications. This step was valuable in testing the feasibility of the products to be easily implemented and effectively solve the problem they were intended to correct. This stage of design development was crucial in working out a final design direction and addressing any of the imperfections that were present in the mock-up concept. Lift:Mock-up Development
  • 23. Analysis: This concept provides a good storage solution to the retracting strap mechanism, however too much stressis put on the clamping device Analysis: This concept utilizes the negative space of the bike frame for storage of the components well. Attaching to the frame ensures stability. Seat-Mounted Lifting Concept Frame-Mounted Lifting Concept The last stage of the development process concerned solidifying the design and its function. In this case, the mock-up showed that the lifting device would need to be attached to the bike and be able to retract - so that the product would provide utility and not over- complicate the operation process. Such design details were able to be refined due to the completion of all the steps before it. This approach allows for a quality solution to be derived in an efficient and timely manner. Lift:Concept Finalization
  • 24. After the design direction was finalized, computer models were created to develop the form in three- dimensional space. After this step, boards were constructed to communicate how the device operated in context. This step was crucial in helping to explain the product’s function and its utility to those using it. Lift:Presentation Boards
  • 25. Lift:Concept Finalization The second board depicts the use scenario in which the product would be used. The production of this document was crucial in communicating the function of the product and illustrated its utility to the user. This board was useful to produce because it documented the thought process behind development of the product and explained its function well to an audience who had little background knowledge of the project.
  • 26. An additional board was developed to communicate the components of the device and the materials it would be constructed from. These details were important to include to communicate the manufacturability and implementation required to physically produce the product. These considerations are very important in an effective and useful design development process. The production of the boards were an excellent way in which to communicate the design and methodology behind the developed solution. Lift:Presentation Boards
  • 27. Aclient-drivenprojectfocusingonimplementinglabeling technology in a functional design application Auld:Functional Labeling System Sponsored Project
  • 28. “Using the techniques for polyurethane labeling that Auld Technologies, LLC has created, develop a new application that provides functionality and value to the customer and end user. The final design must be manufactured easily with current techniques and address limitations of the materials used.” Problem Statement Brainstorming + Mind-Mapping Auld:Preliminary Assessment This was a client-driven project developed for Auld Technologies, LLC. The company manufactures a variety of decorative labels using various printing techniques and a proprietary polyurethane coating that produces a Class-A finish with excellent durability. The aim of the project was to develop an novel application for the polyurethane labels. The development process began through the development of a mind map. This technique was very effective in quickly developing product directions and gauging the affinity between attributes of the product. It was concluded that a “functional labeling” application would be an excellent way to utilize the polyurethane labels. Emphasis was stressed on developing an appropriate design within a compressed development phase of a little over three weeks in length.
  • 29. Exploratory Concepts Refined Concepts From the mind-mapping exercise, it was determined that a mug would be a simple, yet elegant medium through which to implement the polyurethane labeling technology to. Hand grip integration was determined to be a viable manner in which to devise a functional purpose for the Auld labeling technology system. In this way, the label would serve as an avenue to communicate a brand or identity, as well have the functionality of improving the user’s grip. Auld:Design Development
  • 30. Assembled View Auld:Finalized Design The final refined design was created in SolidWorks. The use of the Mercedes- Benz identity gave the client a relatable example of how the labeling application could be marketed to a company that required their services. Material choices accent the form of the product and show how the polyurethane labels can be integrated into a complete design solution.
  • 31. Exploded View The exploded view displays the various components that make up the assembled design. Parts were designed with current manufacturing processes in mind and attention was made to make the product as economic to produce as possible. Familiarization with the trademark production process of the polyurethane labels was critical in the final production of a design that could effectively implement the labeling technology. Auld:Design Development
  • 32. CMF Call-Out Documentation Auld:CMF Documentation The creation of color, material, fabrication (CMF) documentation was important to communicate the design of the product in a quick and effective manner. Development of this documentation helped to add logical reasoning behind material choices and manufacturing processes. This was very helpful in ensuring that the product produced would able to be manufactured with the given restraints and limitations. Producing the CMF documentation was also helpful in familiarization with standard design practices in communicating product attributes to designers and other industry professionals.
  • 33. Exploded View The exploded view displays the various components that make up the assembled design. Parts were designed with current manufacturing processes in mind and attention was made to make the product as economic to produce as possible. Familiarization with the production process of the polyurethane labels was critical in the final production of a design that could effectively implement the labeling technology. Auld:Assembly Components
  • 34. Additional works exploring components of Industrial Design principles and practices Supplemental Material: Implement Projects
  • 35. CATIA/NX:Skil Hand Drill This SolidWorks model is an augmentation of an existing Skil cordless drill. The aim of the project was to augment the existing design in an informed manner. The drill was modified by redesigning the grip and battery release mechanism to make them more ergonomic and logical. Design details on the drill chuck were also modified to reflect the drill’s overall geometry, rather than the existing arbitrary details.
  • 36. The exploded view displays the various components that make up the assembled design. Parts were designed with current manufacturing processes in mind and attention was made to make the product as economic to produce as possible. Familiarization with the production process of the polyurethane labels was critical in the final production of a design that could effectively implement the labeling technology. CATIA/NX:Drill Assembly
  • 37. Stapler Dimensioning + Section View Hopkins Hall - Plan View Perspective Product Rendering Hopkins Hall - Section View Technical Drawing:Projects Numerous projects were completed concerning technical drawing and realistic depictions of designs. All projects were hand-rendered with attention to correct technical drawing practices and formatting. These projects were important with familiarization with design communication principles. This knowledge could then be applied in future design projects and interfacing with professionals in the design community.
  • 38. Nick Boyd 586 707 7911 NickB707@gmail.com 46375 Shelby Ct., Utica, MI 48317 Please feel free to contact me at the following: Thank You I appreciate your time in viewing my work.