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Y.B. PATIL POLYTECHNIC
SECTOR NO. 29, AKURDI, PUNE -411044, INDIA
HRISHIKESH TARANGE – Y-2070-1901340102
ATHARVA PATIL – Y-2075-1901340081
YOGESH YELAVI -Y-2083-1901340103
PRATHAMESH ROKDE – Y-2031-1901340079
AVINASH SAKHERE – Y-2058 -1901340080
DAVENDRA SUTHAR – Y-2077-1901340104
This is to certify ;has satisfactorily carried out and completed the project work entitled
Admixture used in concrete
This work is being submitted for the award of Diploma in civil Engineering partial fulfillment of
prescribed syllabus of M.S.B.T.E Mumbai for academic Year 2020
MS.SHEETAL BANDEWAR MR,ABHIJEET PATIL
GUIDE HOD CIVIL DEPARTMENT
PRINCIPLE
PROF.A.S KONDEKAR
Micro project proposal
Admixture used in concrete
1.Aims/benefits of micro project: To get knowledge about total station its objective its
component use in civil engineering introduction & knowledge of total station
2 Course outcome addressed.
1 To learn about total station
2. To learn about component & it use
3. To learn about their advantage & disadvantage
3 Action plan
Sr.
No.
Details of activity Planned
Start date
Planed
Finished
date
Name of
responsible
team member
1) Collection of information. 20/06/2020 20/06/2020 HRISHIKESH
TARANGE –
Y1171
ATHARVA
PATIL – Y1154
2) Working of Microsoft
Word.
20/06/2020 23/06/2020 YOGESH
YELAVI –
Y1177
PRATHAMESH
ROKDE –
Y1161
3) Taking Prints of the project
made in Microsoft Word &
Microsoft word & binding it
22/06/2020 22/06/2020 AVINASH
SAKHERE –
Y1162
DAVENDRA
SUTAR –
Y1170
5 Resource Required
Sr.no Name of resource /materials specification Qty Remark
1 Internet and reference book Collect
information
1
2 laptop Working on
Microsoft word
1
Name of team member with roll no
HRISHIKESH TARANGE – Y1171
ATHARVA PATIL – Y1154
YOGESH YELAVI – Y1177
PRATHAMESH ROKDE – Y1161
AVINASH SAKHERE – Y1162
DAVENDRA SUTAR – Y1170
Micro project evaluation sheet
Name of student
HRISHIKESH TARANGE – Y1171
ATHARVA PATIL – Y1154
YOGESH YELAVI – Y1177
PRATHAMESH ROKDE – Y1161
AVINASH SAKHERE – Y1162
DAVENDRA SUTAR – Y1170
Name of programme: micro project on the topic Admixture used in concrete
Semester:1st
Course title: Concrete Technology
Title of micro project : Admixture used in concrete
Course outcome achieved
1 To learn about concrete
2. To learn about component & it use
3. To learn about their advantage & disadvantage
Sr
no
Characteristic to be
assessed
Poor
(mark 1-3)
Average
(mark 4-5)
Good
(mark 6-8)
Excellent
(mark 9-10)
Sub total
(A)PROCESS AND PRODUCT ASSESSMENT CONVERT ABOVE TOTAL MARK OUT OF 6 MARK
1 Relevance to the course
2 Literature review/information
3 Completion of the target as
per project proposal
4 Analysis of date and
representation
5 Quality of prototype/model
6 Report preparation
(B)INDIVIDUAL PRESENTATION/VIVA CONVERT ABOVE MARK OUT OF 4 MARKS
7 Presentation
8 viva
NAME ROLL NO
(A)
PROCESS AND
PRODUCT
ASSESSMENT
(6MARK)
(B)
INDIVIDUAL
PRESENTATIO
N/ VIVA (4
MARK)
TOTAL
MARK (10
MARK)
HRISHIKESH
TARANGE
Y-2070
ATHARVA PATIL Y-2075
YOGESH YELAVI Y-2083
PRATHAMESH
ROKDE
Y-2031
AVINASH SAKHERE Y-2058
DAVENDRA SUTAR Y-2077
COMMENTS/SUGGESTION ABOUT TEAMWORK/LEADERSHIP/INTER-PERSONAL
COMMUNICATION ( IF ANY)
NAME AND DESIGNATION OF TEACHER …………………………………………………
DATED SIGNATURE………………………………
TYPES OF ADMIXTURE USED IN CONCRETE
Concrete admixtures (additives) enhance the properties of concrete for applications in
construction with special requirements. Concrete additives are used to achieve desired
workability in case of low water cement ratio, and to enhance setting time of concrete for
long distance transportation of concrete.
So, it is of much importance for a civil site engineer to know about the types of admixtures
(additives) and their properties for better selection and application in concrete works.
Definition of Concrete Admixtures
As per BIS (IS �9103: 1999) Page No.1, Concrete Admixture is defined as a material other
than water, aggregates and hydraulic cement and additives like Pozzolana or slag and fiber
reinforcement, used as on ingredient of concrete or mortar and added to the batch
immediately before or during its mixing to modify one or more of the properties of concrete in
the plastic or hardened state.
Reasons for Using Admixtures (ACI Committee Report Page �298)
Admixtures are used to modify the properties of concrete or mortar to make them more
suitable for the work at hand or for economy or for such other purposes as saving energy.
Some of the important purposes for which admixtures are used are:
To modify properties of fresh concrete, mortar and grout to:
● Increase workability without increasing water content or decrease water content at
the same workability.
● Retard or accelerate time of initial setting.
● Reduce or prevent settlement.
● Modify the rate or capacity for bleedings.
● Reduce segregation.
● Improve pumpability.
● Reduce the rate of slump loss.
To modify the properties of hardened concrete, mortar and grout to:
● Retard or reduce heat evaluation during early hardening.
● Accelerate the rate of strength development at early ages.
● Increase strength (compressive, tensile or flexural).
● Increase durability or resistance to severe condition of exposure.
● Decrease permeability of concrete.
● Control expansion caused by the reaction of alkalies with certain aggregate
constituents.
● Increase bond of concrete to steel reinforcement.
● Increase bond between existing and new concrete.
● Improve impact resistance and abrasion resistance.
● Inhibit corrosion of embedded metal.
● Produce colored concrete or mortar
When Concrete Admixtures Used?
● When properties cannot be made by varying the composition of basic material.
● To produce desired effects more economically.
● Unlikely to make a poor concrete better.
● Not a substitute for good concrete practice.
● Required dose must be carefully determined and administered
How to Use Concrete Admixtures?
● Check job specification
● Use the correct admixture
● Never use one from an unmarked container.
● Keep containers closed to avoid accidental contamination.
● Add the correct dosage.
● Avoid adding ‘a little bit extra
● Use a dispenser
● Wash thoroughly at the end the day
● Best if added to the mixing water
● Manufacturer’s recommended dosage is usually adequate
● Trial mixes are important to determine most effective dosage
Types of Concrete Admixtures (Additives)
Types of admixtures as per�
American Concrete Institute Committee report and�
IS 9103:
1999 are:
1. Accelerating admixtures
2. Retarding admixtures
3. Water-reducing and set controlling admixtures
4. Air-entraining admixtures
5. Super plasticizing admixtures
6. Admixtures for flowing concrete
7. Miscellaneous admixtures
Classification of admixtures according to the book of �
Concrete Admixtures: Use and
Applications�edited by M. R. Rixom are given in the forward pages.
1. Air Entraining Admixture
These are generally used to improve workability, ease of placing, increased durability, better
resistance to frost action and reduction in bleeding. The common Air-Entraining agents are
natural wood resins, neutralized vinsol resins, polyethylene oxide polymers and sulfonated
compounds.
Mechanism of Air Entraining Concrete Admixtures
These are anionic, because the hydrocarbon structures contain negatively charged
hydrophilic groups, such as COO, SO3 and OSO so that large anions are released in water.
Conversely, if the hydrocarbon ion is positively charged, the compound is cation active or
cationic.
In other words, anionic surface active agents produce bubbles that are negatively charged,
cationic charged cause bubbles to be positively charged, surface active agents of all classes
can cause air entrainment in concrete, but their efficiency and characteristics of air-void
system vary widely.
Properties of�
Air entraining Admixtures
● These are foaming agents, gas producing chemicals. It introduces millions of tiny,
stable bubbles of uniform size that are uniformly distributed throughout the mix
(usually about 5% of the volume).
● Improves properties of fresh concrete such as workability, cohesion and reduces
segregation and bleeding.
● Improves properties of hardened concrete – For every 1% of air there is a 4% loss in
strength which is minimized by the reduction in water content. It improves durability
of hardened concrete.
2. Accelerating Admixtures
Accelerating admixtures are used for quicker setting times of concrete. It provides higher
early strength development in freshly cast concrete.
Main uses of Accelerating Concrete Admixtures
● These admixtures are suitable for concreting in winter conditions
● During any emergency repair work
● In case of early removal of formwork
Disadvantages of Accelerating Concrete Admixtures
● It has increased drying shrinkage
● It offers reduced resistance to sulphate attack
● CaCl2 high risk of corrosion of steel �not permitted in reinforced concrete
● It is more expensive and less effective
3. Water Reducing Admixtures
Chemical Types for Water Reducing Admixtures
1. Calcium or sodium salt of lignosulfonic acid
2. Poly carboxylic acid
Mode of Action
The principal role of mechanism of water reductions and set retardation of admixtures are
usually composed of long-chain organic molecules that are hydrophobic (not wetting) at one
end and hydrophilic (readily wet) at the other.
Such molecules tend to become concentrated and form a film at the interface between two
immiscible phases such as cement and water, and alter the physio-chemical forces acting at
this interface.
The mechanism by which water reducing admixture operates is to deflocculate or to disperse
the cement agglomerates into primary particles or atleast into much smaller fragments.
This deflocculating is believed to be a physicochemical effect whereby the admixture is first
of all adsorbed on to the surface of the hydrating cement, forming a hydration �
sheath�
,
reduces the antiparticle separated from one another.
The presence of water reducing admixture in a fresh concrete results in:
1. a reduction of the interfacial tension.
2. an increase in the electro kinetic potentials and
3. protection sheath of water dipoles around each particle i.e. mobility of fresh mix
becomes greater, partly because of reduction in inter-particle forces and partly
because of water freed from the restraining influence of the highly flocculated system
which is now available to lubricate the mixture. Hence less water is required to
achieve given consistency.
Why Water Reducing Admixtures used?
a) Concrete having greater workability be made without the need for more water and so
strength losses are not encountered
b) By maintaining some workability, but at a lower water content, concrete strengths may be
increased without the need for further cement addition
c) While maintaining the same w/c ratio and workability concrete can be made to a given
strength as in the reference concrete at lower cement content.
Effect on durability
The straight addition of admixtures of this type does not came any increase in permeability
and indeed where the admixture is used to reduce the w/c, then permeability is considerably
reduced.
Effect on shrinkage
Admixture of this type when used as workability aids on water reducers do not adversely
affect the shrinkage.
Effect on creep
Materials of this type of admixture have no deleterious effect on the creep of concrete.
Detrimental effect
a) While using a water reducing agent. Care must be taken in controlling the air content in
the mix. Most water-reducing agents entrain air due to their surfactant properties.
b) At high doses of lignosulphonate material, retardation of the mix occurs.
Applications of Water Reducing Concrete Admixtures
The application of the type of admixtures are as follows �
a) When concrete pours are restricted due to either congested reinforcement or these
sections.
b) When harsh mixes are experienced such as those produced with aggregates (crushed).
Then considerable improvement in the plastic properties of concrete can be obtained.
c) When required strengths are difficult to obtain within specified maximum cement content
and where early lifting strengths are required.
d) By addition of this admixture in concrete cement economics of about 10% can be
obtained.
4. Retarding Concrete Admixtures
The function of retarding concrete admixture is to delay or extend the setting time of cement
paste in concrete. These are helpful for concrete that has to be transported to long distance
in transit mixers and helpful in placing the concrete at high temperatures, specially used as
grouting admixture and water reducers results in increase of strength and durability.
Chemical type for Retarding Concrete Admixture
a) Unrefined lignosulphonates containing sugar, which of course the component responsible
for retardation.
b) Hydroxyl carboxylic acid and their salts
c) Carbohydrates including sugar
d) Soluble zinc
e) Soluble borates etc.
Mode of action
It is thought that retarding admixtures are absorbed on to the C3A phase in cement forming
a film around the cement grains and presenting or reducing the reaction with water. After a
while the film breaks down and normal hydration proceeds. This a simple mixture and there
is a reason to believe that retards also interact with C3S since retardation can be extended
to a period of many days.
Why are Retarding Concrete Admixtures used?
To delay in the setting time of concrete without adversely affecting the subsequent strength
development.
Advantage of Retarding Concrete Admixture
a) The hydroxyl carboxylic acid type admixture normally produces concrete having a slightly
lower aim content them that of a control mix.
b) Materials of this class (lignosulphonate containing sugar and derivatives of hydroxyl
carboxylic acid) in some cases have a much higher dispersing effect and hence water
reducing capacity.
c) Durability increases.
Detrimental effect
a) When lignosulphonate based material is used, then the air content might be 0.2 to 0.3%
higher unless materials of the tributyl phosphate type are added.
b) As the water content increases, so there is a tendency for drying shrinkage.
Applications of Retarding Concrete Admixture
Retarding admixtures are used
a) Where long transportation of ready mixed concrete is required then premature setting can
be usefully avoided by this type admixture.
b) When concrete is being placed or transported under conditions of high ambient
temperature.
c) In case of large concrete pours
d) Concrete construction involving sliding formwork
5. Super Plasticizers or High Range Water-Reducing Admixtures in Concrete
These are the second generation admixture and also called Superplasticizers. These are
synthetic chemical products made from organic sulphonates of type RSO3, where R is a
complex organic group of higher molecular weight produced under carefully controlled
conditions.
The commonly used superplasticizer are as follows:
i) Sulphonated melamine formaldehyde condensate (S M F C)
ii) ii) Sulphonated naphthalene formaldehyde condensate (SNCF)
iii) iii) Modified ligno-sulphonates and other sulfonic esters, acids etc.,
Chemical type
a) formaldehyde derivatives such as melamine formaldehyde and naphthalene sulphonate
formaldehyde.
Mode of action of SuperPlasticizer Admixtures
This admixture acts in the same way as that of a water reducing admixture acts. It disperses
the cement agglomerates when cement is suspended in water and adsorbed on to the
surface of cement, causing them mutually repulsive as a result of the anionic nature of super
plasticizers.
Why are Superplasticizer Admixtures used?
a) At a given w/c ratio, this admixture increases the workability, typically by raising the slump
from 75 mm to 200 mm.
b) The second use of these admixtures is in the production of concrete of normal workability
but with an extreme high strength (super plasticizer can reduce the water content for a given
workability by 25 �35 percent compared with half that value in the case of conventional
water reducing admixtures).
Advantages of Superplasticizer Admixtures
a) The concrete using this admixture can be placed with little or no compaction and is not
subject to excessive bleeding or segregation.
b) They can be used as high dosages as they do not markedly change the surface tension of
water.
c) It does not significantly affect the setting of concrete except that when used the cements
have a very low C3A content.
d) They do not influence shrinkage, creep modulus of elasticity or resistance to freeing to
thawing.
Disadvantage
The only real disadvantage of superplasticizer is their relatively high cost.
Applications of Super Plasticizer Admixtures
a) In very heavily reinforced sections, in inaccessible areas in floor or road slabs.
b) Where very rapid placing is desired.
6. Mineral Admixtures for Concrete
Mineral admixtures are finely divided materials which are added to the concrete in relatively
large amounts, usually of the order of 20 to 100 percent by weight of Portland cement.
Source of Mineral Admixtures
a) Raw or calcined natural minerals
b) Industrial by products
Reasons for using mineral admixtures
a) In recent years�considerable efforts have been made by the cement industry world wide
to reduce energy consumption in the manufacture of Portland cement. Therefore, a partial
replacement of Portland cement by mineral admixtures which can be of the order of 50 �
60% by weight of total cementitious material, represents considerable energy savings.
b) The ability of cement and concrete industries to consume mithions of tons of industrial
byproducts containing toxic metal would qualify these industries to be classified as
environmentally friendly.
c) Since natural Pozzolana and industrial by-products are generally available at substantially
lower costs than Portland cement, the exploitation of the Pozzolanic and cementitious
properties of mineral admixtures are used as a partial replacement of cement can lead to a
considerable economic benefit.
d) Possible technological benefits from the use of mineral admixtures in concrete include
entrancement of impermeability and chemical durability, improved resistance to thermal
cracking and increase in ultimate strength.
Classification of Mineral Admixture
Mineral admixtures may be classified as follows �
a) Pozzolanic Silicon or siliceous and admixtures material which itself possesses little or no
cementitious value but is the presence of moisture chemically reacts with CalOH2 at
ordinary temperature to form compounds possessing cementitious properties.
b) Pozzolanic & Cementitious �The materials which have some cementitious properties in
itself.
ASIM specification C618 recognizes the following three classes of mineral admixtures.
a) Class N �Raw or calcined natural pozzolanic such as diatomaceous earths, clay and
shales, tuffs and volcanic ashes.
b) Class F �Fly ash produced from burning anthracite or bituminous coal.
c) Class C �Ash normally produced from lignite or sub-bituminous coal which may contain
analytical CaO higher than 10%.
7. Silica Fume as Concrete Admixture
Although the use of silica fume (SF) in concrete has increased significantly in the past few
years, its beneficial properties were not well realized until comprehensive research was
undertaken in the late 70's and early 80's at the Norwegian Ins. of technology to study the
influence of SF on concrete properties.
Production of Silica Fume
Silicon, ferrosilicon or other alloys are produced in so-called �
submerged are electric
furnaces�
. There are two types of electric furnaces one is with a heat recovery system and
the other is without a heat recovery system.
Types of Alloys Produced in Submerged Arc Electric Furnaces
a) Ferrosilicon of various Si contents
– FeSi �50% with a 43 to 50% Si content
– FeSi �75% with a 72 to 78% Si content
– FeSi �90% with a 87 to 96% Si content
b) Calcium silicon
c) Ferrochromium Silicon
d) Silicomanganese
Specific Gravity and Specific Surface Area of SF
The specific gravity of SF is generally equal to that of amorphous silica which is about 2.20.
However, depending on its chemical composition, the specific gravity of a SF particle can be
as high as 2.40 and 2.55, as in the case of FeGSi.
The specific surface area of SF measured by nitrogen absorption is given below.
SF
Calculated Surface
Area (m2/kg)
Measured by Nitrogen
Adsorption
Mean Diameter
(mm)
Si 20000 18500 0.18
FeCrSi 16000 – 0.18
FeSi �
50%
15000 – 0.21
FeSi �
75%
13000 15000 0.26
However, regardless of the differences in chemical composition, color and carbon content,
all types of SF share a certain number of common, yet important physio chemical
characteristics, which make them effective supplementary cementitious materials to cement
concrete. these properties are as follows �
a) SF originates from the condensed SiO vapors and generally has a high content of silica of
35 to 98%
b) SF is an amorphous material
c) SF is composed mostly of fine spheres with a mean diameter of 0.1 to 0.2 mm.
Filler and Pozzolanic effects of Silica Fume
The unique characteristics of SF that make it suitable for use as supplementary cementitious
materials are its fineness, highly amorphous nature and elevated content of SiO2.
The small SF spheres act as fillers since they occupy some of the space between the
relatively coarse cement grains which can be otherwise occupied by water. This results also
in a denser matrix with a better gradation of fine particles.
Bache stated that in a super plasticized, low w/c ratio concrete, small SF spheres can
displace water entrapped between the flocculated cement grains, thus increasing the
amount of free water in the paste which enhances fluidity.
Several researchers have studied the pozzolanic properties of SF. The resulting reactions
between SF and Ca(OH)2 increases the volume of CSH and reduces the total volume of
capillary pores in the cement paste. The pozzolanic reactions of SF with Ca(OH)2 reduces
the amount of Portlandite in the hydrate cement paste.
Mehta explained that the absence of large Portlandite crystals in a SF mixture can be due to
the fact that each SF particle can act as a �
nucleation site�for precipitation of Ca(OH)2. As
a result, numerous small crystals of Ca(OH)2 can form rather than a few large ones.
This absence of large and weak crystals of Portlandite enhances the mechanical properties
of concrete.
The beneficial action of SF has also been attributed to the reduction of the porosity of the
transition zone between the cement paste and aggregate which increases the strength and
impermeability of the concrete. In conventional concrete, the transition zone can have large
and oriented Portlandite crystals which form weak zones in the concrete.
The thickness of the transition zone can be drastically produced by adding SF to the
concrete since SF reduces bleeding and the amount of water accumulation under aggregate.
As a result, it decreases the porosity of the transition zone and it also reduces the
concentration of oriented Ca(OH)2 crystals.
Selection of Concrete Admixtures
Concrete admixtures shall be selected carefully as per the specifications and shall be used
as recommended by the manufacturer or by lab testing report. The quantity of admixtures to
be used for specific application of admixtures are recommended by the manufacturers.
For use in large construction projects, the quantity of the admixture to be used shall be
obtained from tests reports for concrete mixed with admixtures at various percentage
admixtures used. These tests are conducted to understand the behaviour of admixtures on
the desired quality and strength of concrete at different quantities of admixtures used. Thus,
the optimum quantity of admixtures can be selected for specific application based on results.
The selection of specific admixtures for use in concrete to alter properties of concrete should
be selected carefully as per requirement of concrete works. Concrete admixtures should be
used judiciously according to specification and method of application to avoid adverse effect
on concrete properties at fresh and hardened state.
After selecting the admixtures product, one should carefully choose the supplier with quality
product, timely service and at a competitive price. The admixture supplier should be with a
good history and should possess the staff with efficient and professional experience to guide
on effective application/use of admixture in the right way.
Concrete admixtures should be accepted with a test certificate, manufacturing date and its
chemical composition, and should comply with specifications given by the authorities.

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ADMIXTURE USED IN CONCRETE.docx

  • 1. Y.B. PATIL POLYTECHNIC SECTOR NO. 29, AKURDI, PUNE -411044, INDIA HRISHIKESH TARANGE – Y-2070-1901340102 ATHARVA PATIL – Y-2075-1901340081 YOGESH YELAVI -Y-2083-1901340103 PRATHAMESH ROKDE – Y-2031-1901340079 AVINASH SAKHERE – Y-2058 -1901340080 DAVENDRA SUTHAR – Y-2077-1901340104 This is to certify ;has satisfactorily carried out and completed the project work entitled Admixture used in concrete This work is being submitted for the award of Diploma in civil Engineering partial fulfillment of prescribed syllabus of M.S.B.T.E Mumbai for academic Year 2020 MS.SHEETAL BANDEWAR MR,ABHIJEET PATIL GUIDE HOD CIVIL DEPARTMENT PRINCIPLE PROF.A.S KONDEKAR Micro project proposal Admixture used in concrete
  • 2. 1.Aims/benefits of micro project: To get knowledge about total station its objective its component use in civil engineering introduction & knowledge of total station 2 Course outcome addressed. 1 To learn about total station 2. To learn about component & it use 3. To learn about their advantage & disadvantage 3 Action plan Sr. No. Details of activity Planned Start date Planed Finished date Name of responsible team member 1) Collection of information. 20/06/2020 20/06/2020 HRISHIKESH TARANGE – Y1171 ATHARVA PATIL – Y1154 2) Working of Microsoft Word. 20/06/2020 23/06/2020 YOGESH YELAVI – Y1177 PRATHAMESH ROKDE – Y1161 3) Taking Prints of the project made in Microsoft Word & Microsoft word & binding it 22/06/2020 22/06/2020 AVINASH SAKHERE – Y1162 DAVENDRA SUTAR – Y1170 5 Resource Required Sr.no Name of resource /materials specification Qty Remark 1 Internet and reference book Collect information 1
  • 3. 2 laptop Working on Microsoft word 1 Name of team member with roll no HRISHIKESH TARANGE – Y1171 ATHARVA PATIL – Y1154 YOGESH YELAVI – Y1177 PRATHAMESH ROKDE – Y1161 AVINASH SAKHERE – Y1162 DAVENDRA SUTAR – Y1170 Micro project evaluation sheet Name of student HRISHIKESH TARANGE – Y1171 ATHARVA PATIL – Y1154
  • 4. YOGESH YELAVI – Y1177 PRATHAMESH ROKDE – Y1161 AVINASH SAKHERE – Y1162 DAVENDRA SUTAR – Y1170 Name of programme: micro project on the topic Admixture used in concrete Semester:1st Course title: Concrete Technology Title of micro project : Admixture used in concrete Course outcome achieved 1 To learn about concrete 2. To learn about component & it use 3. To learn about their advantage & disadvantage Sr no Characteristic to be assessed Poor (mark 1-3) Average (mark 4-5) Good (mark 6-8) Excellent (mark 9-10) Sub total (A)PROCESS AND PRODUCT ASSESSMENT CONVERT ABOVE TOTAL MARK OUT OF 6 MARK 1 Relevance to the course 2 Literature review/information 3 Completion of the target as per project proposal 4 Analysis of date and representation 5 Quality of prototype/model 6 Report preparation (B)INDIVIDUAL PRESENTATION/VIVA CONVERT ABOVE MARK OUT OF 4 MARKS 7 Presentation 8 viva NAME ROLL NO (A) PROCESS AND PRODUCT ASSESSMENT (6MARK) (B) INDIVIDUAL PRESENTATIO N/ VIVA (4 MARK) TOTAL MARK (10 MARK)
  • 5. HRISHIKESH TARANGE Y-2070 ATHARVA PATIL Y-2075 YOGESH YELAVI Y-2083 PRATHAMESH ROKDE Y-2031 AVINASH SAKHERE Y-2058 DAVENDRA SUTAR Y-2077 COMMENTS/SUGGESTION ABOUT TEAMWORK/LEADERSHIP/INTER-PERSONAL COMMUNICATION ( IF ANY) NAME AND DESIGNATION OF TEACHER ………………………………………………… DATED SIGNATURE……………………………… TYPES OF ADMIXTURE USED IN CONCRETE Concrete admixtures (additives) enhance the properties of concrete for applications in construction with special requirements. Concrete additives are used to achieve desired workability in case of low water cement ratio, and to enhance setting time of concrete for long distance transportation of concrete.
  • 6. So, it is of much importance for a civil site engineer to know about the types of admixtures (additives) and their properties for better selection and application in concrete works. Definition of Concrete Admixtures As per BIS (IS �9103: 1999) Page No.1, Concrete Admixture is defined as a material other than water, aggregates and hydraulic cement and additives like Pozzolana or slag and fiber reinforcement, used as on ingredient of concrete or mortar and added to the batch immediately before or during its mixing to modify one or more of the properties of concrete in the plastic or hardened state. Reasons for Using Admixtures (ACI Committee Report Page �298) Admixtures are used to modify the properties of concrete or mortar to make them more suitable for the work at hand or for economy or for such other purposes as saving energy. Some of the important purposes for which admixtures are used are: To modify properties of fresh concrete, mortar and grout to: ● Increase workability without increasing water content or decrease water content at the same workability. ● Retard or accelerate time of initial setting. ● Reduce or prevent settlement.
  • 7. ● Modify the rate or capacity for bleedings. ● Reduce segregation. ● Improve pumpability. ● Reduce the rate of slump loss. To modify the properties of hardened concrete, mortar and grout to: ● Retard or reduce heat evaluation during early hardening. ● Accelerate the rate of strength development at early ages. ● Increase strength (compressive, tensile or flexural). ● Increase durability or resistance to severe condition of exposure. ● Decrease permeability of concrete. ● Control expansion caused by the reaction of alkalies with certain aggregate constituents. ● Increase bond of concrete to steel reinforcement. ● Increase bond between existing and new concrete. ● Improve impact resistance and abrasion resistance. ● Inhibit corrosion of embedded metal. ● Produce colored concrete or mortar When Concrete Admixtures Used? ● When properties cannot be made by varying the composition of basic material. ● To produce desired effects more economically. ● Unlikely to make a poor concrete better. ● Not a substitute for good concrete practice. ● Required dose must be carefully determined and administered How to Use Concrete Admixtures? ● Check job specification ● Use the correct admixture ● Never use one from an unmarked container. ● Keep containers closed to avoid accidental contamination. ● Add the correct dosage. ● Avoid adding ‘a little bit extra ● Use a dispenser ● Wash thoroughly at the end the day ● Best if added to the mixing water ● Manufacturer’s recommended dosage is usually adequate ● Trial mixes are important to determine most effective dosage Types of Concrete Admixtures (Additives)
  • 8. Types of admixtures as per� American Concrete Institute Committee report and� IS 9103: 1999 are: 1. Accelerating admixtures 2. Retarding admixtures 3. Water-reducing and set controlling admixtures 4. Air-entraining admixtures 5. Super plasticizing admixtures 6. Admixtures for flowing concrete 7. Miscellaneous admixtures Classification of admixtures according to the book of � Concrete Admixtures: Use and Applications�edited by M. R. Rixom are given in the forward pages. 1. Air Entraining Admixture These are generally used to improve workability, ease of placing, increased durability, better resistance to frost action and reduction in bleeding. The common Air-Entraining agents are natural wood resins, neutralized vinsol resins, polyethylene oxide polymers and sulfonated compounds. Mechanism of Air Entraining Concrete Admixtures
  • 9. These are anionic, because the hydrocarbon structures contain negatively charged hydrophilic groups, such as COO, SO3 and OSO so that large anions are released in water. Conversely, if the hydrocarbon ion is positively charged, the compound is cation active or cationic. In other words, anionic surface active agents produce bubbles that are negatively charged, cationic charged cause bubbles to be positively charged, surface active agents of all classes can cause air entrainment in concrete, but their efficiency and characteristics of air-void system vary widely. Properties of� Air entraining Admixtures ● These are foaming agents, gas producing chemicals. It introduces millions of tiny, stable bubbles of uniform size that are uniformly distributed throughout the mix (usually about 5% of the volume). ● Improves properties of fresh concrete such as workability, cohesion and reduces segregation and bleeding. ● Improves properties of hardened concrete – For every 1% of air there is a 4% loss in strength which is minimized by the reduction in water content. It improves durability of hardened concrete. 2. Accelerating Admixtures Accelerating admixtures are used for quicker setting times of concrete. It provides higher early strength development in freshly cast concrete. Main uses of Accelerating Concrete Admixtures ● These admixtures are suitable for concreting in winter conditions ● During any emergency repair work ● In case of early removal of formwork Disadvantages of Accelerating Concrete Admixtures ● It has increased drying shrinkage ● It offers reduced resistance to sulphate attack ● CaCl2 high risk of corrosion of steel �not permitted in reinforced concrete ● It is more expensive and less effective 3. Water Reducing Admixtures Chemical Types for Water Reducing Admixtures
  • 10. 1. Calcium or sodium salt of lignosulfonic acid 2. Poly carboxylic acid Mode of Action The principal role of mechanism of water reductions and set retardation of admixtures are usually composed of long-chain organic molecules that are hydrophobic (not wetting) at one end and hydrophilic (readily wet) at the other. Such molecules tend to become concentrated and form a film at the interface between two immiscible phases such as cement and water, and alter the physio-chemical forces acting at this interface. The mechanism by which water reducing admixture operates is to deflocculate or to disperse the cement agglomerates into primary particles or atleast into much smaller fragments. This deflocculating is believed to be a physicochemical effect whereby the admixture is first of all adsorbed on to the surface of the hydrating cement, forming a hydration � sheath� , reduces the antiparticle separated from one another. The presence of water reducing admixture in a fresh concrete results in: 1. a reduction of the interfacial tension. 2. an increase in the electro kinetic potentials and 3. protection sheath of water dipoles around each particle i.e. mobility of fresh mix becomes greater, partly because of reduction in inter-particle forces and partly because of water freed from the restraining influence of the highly flocculated system which is now available to lubricate the mixture. Hence less water is required to achieve given consistency. Why Water Reducing Admixtures used? a) Concrete having greater workability be made without the need for more water and so strength losses are not encountered b) By maintaining some workability, but at a lower water content, concrete strengths may be increased without the need for further cement addition c) While maintaining the same w/c ratio and workability concrete can be made to a given strength as in the reference concrete at lower cement content.
  • 11. Effect on durability The straight addition of admixtures of this type does not came any increase in permeability and indeed where the admixture is used to reduce the w/c, then permeability is considerably reduced. Effect on shrinkage Admixture of this type when used as workability aids on water reducers do not adversely affect the shrinkage. Effect on creep Materials of this type of admixture have no deleterious effect on the creep of concrete. Detrimental effect a) While using a water reducing agent. Care must be taken in controlling the air content in the mix. Most water-reducing agents entrain air due to their surfactant properties. b) At high doses of lignosulphonate material, retardation of the mix occurs. Applications of Water Reducing Concrete Admixtures The application of the type of admixtures are as follows � a) When concrete pours are restricted due to either congested reinforcement or these sections. b) When harsh mixes are experienced such as those produced with aggregates (crushed). Then considerable improvement in the plastic properties of concrete can be obtained. c) When required strengths are difficult to obtain within specified maximum cement content and where early lifting strengths are required. d) By addition of this admixture in concrete cement economics of about 10% can be obtained.
  • 12. 4. Retarding Concrete Admixtures The function of retarding concrete admixture is to delay or extend the setting time of cement paste in concrete. These are helpful for concrete that has to be transported to long distance in transit mixers and helpful in placing the concrete at high temperatures, specially used as grouting admixture and water reducers results in increase of strength and durability. Chemical type for Retarding Concrete Admixture a) Unrefined lignosulphonates containing sugar, which of course the component responsible for retardation. b) Hydroxyl carboxylic acid and their salts c) Carbohydrates including sugar d) Soluble zinc e) Soluble borates etc. Mode of action It is thought that retarding admixtures are absorbed on to the C3A phase in cement forming a film around the cement grains and presenting or reducing the reaction with water. After a while the film breaks down and normal hydration proceeds. This a simple mixture and there is a reason to believe that retards also interact with C3S since retardation can be extended to a period of many days. Why are Retarding Concrete Admixtures used? To delay in the setting time of concrete without adversely affecting the subsequent strength development. Advantage of Retarding Concrete Admixture a) The hydroxyl carboxylic acid type admixture normally produces concrete having a slightly lower aim content them that of a control mix.
  • 13. b) Materials of this class (lignosulphonate containing sugar and derivatives of hydroxyl carboxylic acid) in some cases have a much higher dispersing effect and hence water reducing capacity. c) Durability increases. Detrimental effect a) When lignosulphonate based material is used, then the air content might be 0.2 to 0.3% higher unless materials of the tributyl phosphate type are added. b) As the water content increases, so there is a tendency for drying shrinkage. Applications of Retarding Concrete Admixture Retarding admixtures are used a) Where long transportation of ready mixed concrete is required then premature setting can be usefully avoided by this type admixture. b) When concrete is being placed or transported under conditions of high ambient temperature. c) In case of large concrete pours d) Concrete construction involving sliding formwork 5. Super Plasticizers or High Range Water-Reducing Admixtures in Concrete These are the second generation admixture and also called Superplasticizers. These are synthetic chemical products made from organic sulphonates of type RSO3, where R is a complex organic group of higher molecular weight produced under carefully controlled conditions. The commonly used superplasticizer are as follows: i) Sulphonated melamine formaldehyde condensate (S M F C)
  • 14. ii) ii) Sulphonated naphthalene formaldehyde condensate (SNCF) iii) iii) Modified ligno-sulphonates and other sulfonic esters, acids etc., Chemical type a) formaldehyde derivatives such as melamine formaldehyde and naphthalene sulphonate formaldehyde. Mode of action of SuperPlasticizer Admixtures This admixture acts in the same way as that of a water reducing admixture acts. It disperses the cement agglomerates when cement is suspended in water and adsorbed on to the surface of cement, causing them mutually repulsive as a result of the anionic nature of super plasticizers. Why are Superplasticizer Admixtures used? a) At a given w/c ratio, this admixture increases the workability, typically by raising the slump from 75 mm to 200 mm. b) The second use of these admixtures is in the production of concrete of normal workability but with an extreme high strength (super plasticizer can reduce the water content for a given workability by 25 �35 percent compared with half that value in the case of conventional water reducing admixtures). Advantages of Superplasticizer Admixtures a) The concrete using this admixture can be placed with little or no compaction and is not subject to excessive bleeding or segregation. b) They can be used as high dosages as they do not markedly change the surface tension of water. c) It does not significantly affect the setting of concrete except that when used the cements have a very low C3A content.
  • 15. d) They do not influence shrinkage, creep modulus of elasticity or resistance to freeing to thawing. Disadvantage The only real disadvantage of superplasticizer is their relatively high cost. Applications of Super Plasticizer Admixtures a) In very heavily reinforced sections, in inaccessible areas in floor or road slabs. b) Where very rapid placing is desired. 6. Mineral Admixtures for Concrete Mineral admixtures are finely divided materials which are added to the concrete in relatively large amounts, usually of the order of 20 to 100 percent by weight of Portland cement. Source of Mineral Admixtures a) Raw or calcined natural minerals b) Industrial by products Reasons for using mineral admixtures a) In recent years�considerable efforts have been made by the cement industry world wide to reduce energy consumption in the manufacture of Portland cement. Therefore, a partial replacement of Portland cement by mineral admixtures which can be of the order of 50 � 60% by weight of total cementitious material, represents considerable energy savings. b) The ability of cement and concrete industries to consume mithions of tons of industrial byproducts containing toxic metal would qualify these industries to be classified as environmentally friendly. c) Since natural Pozzolana and industrial by-products are generally available at substantially lower costs than Portland cement, the exploitation of the Pozzolanic and cementitious
  • 16. properties of mineral admixtures are used as a partial replacement of cement can lead to a considerable economic benefit. d) Possible technological benefits from the use of mineral admixtures in concrete include entrancement of impermeability and chemical durability, improved resistance to thermal cracking and increase in ultimate strength. Classification of Mineral Admixture Mineral admixtures may be classified as follows � a) Pozzolanic Silicon or siliceous and admixtures material which itself possesses little or no cementitious value but is the presence of moisture chemically reacts with CalOH2 at ordinary temperature to form compounds possessing cementitious properties. b) Pozzolanic & Cementitious �The materials which have some cementitious properties in itself. ASIM specification C618 recognizes the following three classes of mineral admixtures. a) Class N �Raw or calcined natural pozzolanic such as diatomaceous earths, clay and shales, tuffs and volcanic ashes. b) Class F �Fly ash produced from burning anthracite or bituminous coal. c) Class C �Ash normally produced from lignite or sub-bituminous coal which may contain analytical CaO higher than 10%. 7. Silica Fume as Concrete Admixture Although the use of silica fume (SF) in concrete has increased significantly in the past few years, its beneficial properties were not well realized until comprehensive research was undertaken in the late 70's and early 80's at the Norwegian Ins. of technology to study the influence of SF on concrete properties. Production of Silica Fume
  • 17. Silicon, ferrosilicon or other alloys are produced in so-called � submerged are electric furnaces� . There are two types of electric furnaces one is with a heat recovery system and the other is without a heat recovery system. Types of Alloys Produced in Submerged Arc Electric Furnaces a) Ferrosilicon of various Si contents – FeSi �50% with a 43 to 50% Si content – FeSi �75% with a 72 to 78% Si content – FeSi �90% with a 87 to 96% Si content b) Calcium silicon c) Ferrochromium Silicon d) Silicomanganese Specific Gravity and Specific Surface Area of SF The specific gravity of SF is generally equal to that of amorphous silica which is about 2.20. However, depending on its chemical composition, the specific gravity of a SF particle can be as high as 2.40 and 2.55, as in the case of FeGSi. The specific surface area of SF measured by nitrogen absorption is given below. SF Calculated Surface Area (m2/kg) Measured by Nitrogen Adsorption Mean Diameter (mm) Si 20000 18500 0.18 FeCrSi 16000 – 0.18
  • 18. FeSi � 50% 15000 – 0.21 FeSi � 75% 13000 15000 0.26 However, regardless of the differences in chemical composition, color and carbon content, all types of SF share a certain number of common, yet important physio chemical characteristics, which make them effective supplementary cementitious materials to cement concrete. these properties are as follows � a) SF originates from the condensed SiO vapors and generally has a high content of silica of 35 to 98% b) SF is an amorphous material c) SF is composed mostly of fine spheres with a mean diameter of 0.1 to 0.2 mm. Filler and Pozzolanic effects of Silica Fume The unique characteristics of SF that make it suitable for use as supplementary cementitious materials are its fineness, highly amorphous nature and elevated content of SiO2. The small SF spheres act as fillers since they occupy some of the space between the relatively coarse cement grains which can be otherwise occupied by water. This results also in a denser matrix with a better gradation of fine particles. Bache stated that in a super plasticized, low w/c ratio concrete, small SF spheres can displace water entrapped between the flocculated cement grains, thus increasing the amount of free water in the paste which enhances fluidity. Several researchers have studied the pozzolanic properties of SF. The resulting reactions between SF and Ca(OH)2 increases the volume of CSH and reduces the total volume of
  • 19. capillary pores in the cement paste. The pozzolanic reactions of SF with Ca(OH)2 reduces the amount of Portlandite in the hydrate cement paste. Mehta explained that the absence of large Portlandite crystals in a SF mixture can be due to the fact that each SF particle can act as a � nucleation site�for precipitation of Ca(OH)2. As a result, numerous small crystals of Ca(OH)2 can form rather than a few large ones. This absence of large and weak crystals of Portlandite enhances the mechanical properties of concrete. The beneficial action of SF has also been attributed to the reduction of the porosity of the transition zone between the cement paste and aggregate which increases the strength and impermeability of the concrete. In conventional concrete, the transition zone can have large and oriented Portlandite crystals which form weak zones in the concrete. The thickness of the transition zone can be drastically produced by adding SF to the concrete since SF reduces bleeding and the amount of water accumulation under aggregate. As a result, it decreases the porosity of the transition zone and it also reduces the concentration of oriented Ca(OH)2 crystals. Selection of Concrete Admixtures Concrete admixtures shall be selected carefully as per the specifications and shall be used as recommended by the manufacturer or by lab testing report. The quantity of admixtures to be used for specific application of admixtures are recommended by the manufacturers. For use in large construction projects, the quantity of the admixture to be used shall be obtained from tests reports for concrete mixed with admixtures at various percentage admixtures used. These tests are conducted to understand the behaviour of admixtures on the desired quality and strength of concrete at different quantities of admixtures used. Thus, the optimum quantity of admixtures can be selected for specific application based on results. The selection of specific admixtures for use in concrete to alter properties of concrete should be selected carefully as per requirement of concrete works. Concrete admixtures should be
  • 20. used judiciously according to specification and method of application to avoid adverse effect on concrete properties at fresh and hardened state. After selecting the admixtures product, one should carefully choose the supplier with quality product, timely service and at a competitive price. The admixture supplier should be with a good history and should possess the staff with efficient and professional experience to guide on effective application/use of admixture in the right way. Concrete admixtures should be accepted with a test certificate, manufacturing date and its chemical composition, and should comply with specifications given by the authorities.