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Effect of modified graphene and microwave
irradiation on the mechanical and thermal
properties of poly(styrene-co-methyl
methacrylate)/graphene nanocomposites
Mukarram Zubair,a
Jobin Jose,a
Abdul-Hamid Emwasb
and Mamdouh A. Al-Harthia,c
*
The effect of modified graphene (MG) and microwave irradiation on the interaction between graphene (G) and poly(styrene-co-
methyl meth acrylate) [P(S-co-MMA)] polymer matrix has been studied in this article. Modification of graphene was performed
using nitric acid. P(S-co-MMA) polymer was blended via melt blending with pristine and MG. The resultant nanocomposites were
irradiated under microwave at three different time intervals (5, 10, and 20min). Compared to pristine graphene, MG showed
improved interaction with P(S-co-MMA) polymer (P) after melt mixing and microwave irradiation. The mechanism of improved
dispersion and interaction of modified graphene with P(S-co-MMA) polymer matrix during melt mixing and microwave irradiation
is due to the presence of oxygen functionalities on the surface of MG as confirmed from Fourier transform infrared spectroscopy.
The formation of defects on modified graphene and free radicals on P(S-co-MMA) polymer chains after irradiation as explained by
Raman spectroscopy and X-Ray diffraction studies. The nanocomposites with 0.1 wt% G and MG have shown a 26% and 38%
increase in storage modulus. After irradiation (10 min), the storage modulus further improved to 11.9% and 27.6% of nanocom-
posites. The glass transition temperature of nanocomposites also improved considerably after melt mixing and microwave
irradiation (but only for polymer MG nanocomposite). However, at higher irradiation time (20 min), degradation of polymer
nanocomposites occurred. State of creation of crosslink network after 10min of irradiation and degradation after 20min of
irradiation of nanocomposites was confirmed from SEM studies. Copyright © 2014 John Wiley & Sons, Ltd.
Keywords: styrene; methyl methacrylate; copolymer; modified graphene; microwave irradiation
Introduction
Graphene, a single layer sp2
-hybridized carbon atom arranged
in the two dimensional densely packed honeycomb crystal
lattice, has opened a new outstanding and cost-effective cor-
ridor to formulate a broad variety of novel nano materials.[1]
The remarkable properties of graphene with low cost of
source (graphite) have attracted interest in developing high-
performance and low-cost polymer nanocomposites.[2–4]
Chemical modification or functionalization of graphene, such
as oxidation of graphene[5]
by adding oxygen functionalities
like hydroxyl, carboxylic acid, and other organic groups like
phenyl isocynate,[6]
prophyrin[7]
and epoxy groups[8]
has been
recently investigated to succeed full exploitation of graphene
properties in the polymer nanocomposites. The functionalized
graphene (i) possess similar properties as graphene except a
partly damaged carbon structure and (ii) functionalities present
on the surface may respond to the improvement of dispersion
of graphene and interfacial interaction between graphene and
polymer matrix.
Irradiation technique has been considerably used for the
modification of structural, electrical, mechanical, chemical, and
other desired properties of the polymer nanocomposites.[9–12]
The radiation mechanism accounts for the generation of free
radicals on the polymer chains[13]
and induced defects on
graphene.[14–16]
This responses to the major reactions like cross-
linking, chain scission (degradation) and grafting[17]
in polymer
nanocomposites. This may result in the improvement of the
interfacial interaction between polymer matrix and graphene.
In this study, the copolymer of styrene and methyl meth
acrylate [P(S-co-MMA)] is used as a host material. This is widely
used in various fields, such as microelectronics, protective
coatings, bio materials and solar technology etc.[18–20]
Blends of
styrene-methyl methyl acrylate copolymer with pristine and
modified graphene were irradiated using microwave radiation
technique for different periods. The objective of this study is to
examine the changes in the mechanical and thermal properties
of the P(S-co-MMA)/graphene nanocomposites by using two
modes: modification of graphene and microwave irradiation.
Additionally, the effect of microwave irradiation on the chemical
* Correspondence to: M. A. Al-Harthi, Department of Chemical Engineering, King
Fahd University of Petroleum and Minerals, 31261 Dhahran, Saudi Arabia.
E-mail: mamdouh@kfupm.edu.sa
a Department of Chemical Engineering, King Fahd University of Petroleum and
Minerals, 31261, Dhahran, Saudi Arabia
b NMR Core lab, King Abdullah University of Science and Technology, 23955,
Thuwal, Saudi Arabia
c Center of Research Excellence in Nanotechnology, King Fahd University of
Petroleum and Minerals, 31261, Dhahran, Saudi Arabia
Surf. Interface Anal. 2014, 46, 630–639 Copyright © 2014 John Wiley & Sons, Ltd.
Research article
Received: 18 February 2014 Revised: 17 June 2014 Accepted: 25 June 2014 Published online in Wiley Online Library: 4 August 2014
(wileyonlinelibrary.com) DOI 10.1002/sia.5630
630
structure, interaction of pristine and modified graphene on
polymer matrix, and surface morphology of the nanocomposites
is discussed.
Experimental
Raw materials
Styrene (99%), methyl methacrylate (MMA, 99%), and benzoyl
peroxide were all purchased from Sigma-Aldrich and were
used as received. Tetra hydroforan, methanol, and nitric acid
(97%) were obtained from Pure Chemika. Graphene (96–99%,
50–100 nm) was purchased from Grafen Chemical Industries
Co (Turkey).
Polymerization of poly(styrene-co-methyl methacrylate)
Poly(styrene-co-methyl methacrylate) is synthesized by free
radical polymerization. Benzoyl peroxide was used as initiator,
0.1 wt% of total volume of monomers. Reaction took place in
round bottom flask equipped with magnetic stirrer at 110 °C
for 5 h under nitrogen environment. After reaction, tetra
hydroforan (60 ml per 10 ml of monomer) was added in to
the round bottom flask and kept for 2–4 days to dissolve the
product. The dissolved polymer solution is then precipitated
in excess amount of methanol and then dried in oven at
40 °C for at least 24 h.
Modification of graphene
Chemical modification of graphene was carried out through
thermal oxidation method.[21]
First 300 ml of concentrated nitric
acid (69%, AnalaR grade) was added to 2 g of graphene (as
received) in 1000 ml round bottom flask. The mixture was
refluxed at 120 °C for 48 h to produce maximum oxidation and
then cooled to room temperature. The reaction mixture was
diluted with 500 ml of deionized water and vacuum-filtered using
3 μm porosity filter paper. The washing operation using deion-
ized water was repeated until the pH became similar to deionized
water. The final product was then dried in a vacuum oven at
100 °C. Chemical modification of graphene leads to the forma-
tion of oxygen-based functionalities (carboxylic, carbonyl, and
hydroxyl groups) on the defects sites and sides walls of
graphene (Scheme 1).
Preparation of nanocomposites
P(S-co-MMA)/graphene (PG) and P(S-co-MMA)/modified graphene
(PMG) nanocomposites were prepared using a MiniLab Torque
Rheometer. 0.1 wt% of pristine and MG was added to 6 g of
P(S-co-MMA) copolymer and mixed for 10 min at a tempera-
ture of 180 °C at a speed of 60 rpm. Thin sheets of the com-
posites with approximate thickness of 1 mm were prepared
by compression molding for 8 min at a temperature of 140 °C under
97 MPa pressure and cooled to room temperature. Table 1 illus-
trates the composition of different samples produced in this study.
Scheme 1. Chemical oxidation of graphene using nitric acid.
Table 1. Composition of P(S-co-MMA) and its composites
Sample name Copolymer
composition
P(S-co-MMA)*
P(S-co-MMA)
content (g)
Graphene/modified
graphene content (mg)
Irradiation
time (min)
P(S-co-MMA) 70.6/29.4 6 0/0 0
PG(0) 70.6/29.4 6 6/0 0
PMG(0) 70.6/29.4 6 0/6 0
PG(5) 70.6/29.4 6 6/0 5
PMG(5) 70.6/29.4 6 0/6 5
PG(10) 70.6/29.4 6 6/0 10
PMG(10) 70.6/29.4 6 0/6 10
PG(20) 70.6/29.4 6 6/0 20
PMG(20) 70.6/29.4 6 0/6 20
* Copolymer composition is calculated using Proton-NMR.
Microwave irradiated poly(S-co-MMA)/Graphene nanocomposites
Surf. Interface Anal. 2014, 46, 630–639 Copyright © 2014 John Wiley & Sons, Ltd. wileyonlinelibrary.com/journal/sia
631
Microwave irradiation method
Microwave irradiation of PG and PMG nanocomposites were
carried out at frequency of 2450 MHZ at fixed power of
1000 watt with different treatment time. The irradiation was
carried out using domestic microwave oven with internal
turnable table.
The detailed procedure for irradiation of sample is given
below
• Samples of dimension (4 × 10 × 1 mm) were treated at dif-
ferent treatment time at constant power of 1000 watt in the
presence of air.
• Irradiation was performed at cycle of 60 s in the presence of
air. After each cycle, the sample was then cooled to room tem-
perature for 120 s, to avoid the effect of heat on the polymer
graphene composite sample.
• Total irradiation treatment time was 5, 10, and 20 min.
Characterization
XPS analysis
X-ray photoelectron spectroscopy studies were carried out in a
Kratos Axis Ultra DLD spectrometer equipped with a monochro-
matic Al Kα X-ray source (hn = 1486.6 eV) operating at 150 W, a
multichannel plate and delay line detector under 1.0 × 10À9
Torr
vacuum. The survey and high-resolution spectra were collected
at fixed analyzer pass energies of 160 and 20 eV, respectively.
Spectroscopic analysis
The Fourier transform infrared spectra (FTIR) are recorded by
using Nicolet 6700 spectrometer with resolution of 4 cmÀ1
. In or-
der to analyze the functional group like carbonyl and hydroxyl
group before and after irradiation of samples, the band range
1500–1725 cmÀ1
was used. For Raman spectroscopy, Raman
Aramis (Horiba JobinYvon) instrument with Laser power of
0.7 mW and resolution of 473 nm was used. The composition of
styrene and methyl meth acrylate in copolymer was calculated
by using Proton-NMR spectra estimated at room temperature
using Bruker 500 MHZ spectrometer.
Dynamic mechanical analysis
The dynamic mechanical properties of the samples before and
after irradiation is investigated in a temperature range of
40–160 °C in the tension mode at a heating rate of 5 °C/min
and a frequency of 1 Hz using Perkin Elmer dynamic mechan-
ical analysis (DMA) Q-800. The dynamic mechanical properties
are tested under nitrogen environment at a load of 5N with
the average sample size 4 × 10 × 1 mm.
Differential scanning calorimetry
The glass transition temperature of the samples was determined
by using differential scanning calorimetry (DSC)-Q1000, TA
instrument. Samples are weighed with ±0.5 mg accuracy, and
experiments were carried out under nitrogen environment. The
first stage of heating was carried out to remove the thermal
history of the sample if any. The cooling step was performed at
a rate of 5 °C/min, and the final heating at a rate of 10 °C/min
was carried out to determine the Tg of the sample.
X-ray diffraction
X-ray diffraction (XRD) studies were carried out using D8 advance
x-ray instrument with wavelength of λ = 1.542 Aº and 2θ range
from 2° to 70°.
Scanning electron microscopy
Scanning electron micrographs were taken by using JSM-6460LV
(Jeol) SEM. Prior to the experiment, the samples were cryo-
fractured using liquid nitrogen, and the cross section was sputter
coated with gold for 2 min to make the surface conductive.
Results and discussion
The presence of oxygen groups on the surface of MG not only
improved the interfacial interaction with polymer matrix
during melt blending but also developed greater influence
of microwave irradiation. Therefore, before and after microwave
exposure, the P(S-co-MMA)/modified graphene (PMG) compared
to P(S-co-MMA)/graphene (PG) nanocomposites, resulted in
better improvement of the interfacial interaction between
modified graphene and polymer matrices as demonstrated in
Scheme 2. This assisted to develop cross-linked network and
results in enhanced mechanical and thermal properties of PMG
nanocomposites.
XPS analysis
The modification of graphene with increased oxygen func-
tionality on its surface was confirmed by XPS analysis. The XPS
spectra of both modified and unmodified graphene revealed
the increased oxygen functionality after modification. The survey
spectra showed that the C¼O and O–C¼O components were
increased by 0.6% and 0.5%, respectively (Fig. 1). The C/O ratio
of graphene and modified graphene from the XPS analysis were
calculated as 98.4/1.6 and 97.4/2.6, respectively.
FTIR analysis
The structural changes in pristine graphene (G) after chemi-
cal oxidation and for the nanocomposites before and after ir-
radiation were examined using FTIR spectroscopy also. In
Fig. 2 for modified graphene (MG) spectra, the characteristics
vibrations include C–O stretching peak at 1016 and
1102 cmÀ1
, the C–O–C peak at 1260 cmÀ1
, C¼C stretching
peak at 1620 cmÀ1
, and C–OH peak at 3443 cmÀ1
.[22]
The in-
tensity of hydroxyl group in MG is lower than G (Fig. 2),
which may be due to the reaction of hydroxyl group during
chemical oxidation.
In Fig. 3(a–b), the spectrum of nonirradiated and irradiated PG
and PMG nanocomposites retained the similar trend except there
was some change in the intensity of the absorption band of
carbonyl groups (C¼O) at peak 1725 and 1770 cmÀ1
and
aromatic group of styrene (C¼C) at peak 1600 cmÀ1
..[22]
For nonirradiated and 10 min irradiated PG nanocomposites,
the C¼O absorption band at peak 1725 cmÀ1
decreased to lower
intensity as compared to P(S-co-MMA). This attributes to the
reaction of carbonyl group of P(S-co-MMA) with the graphene
surface after melt mixing and 10 min irradiation.
In Fig. 3(b), the increasing behavior in the intensity of carbonyl
group at peak 1725 cmÀ1
of PMG nanocomposites up to 10 min
irradiation indicates the interaction between the oxygen
M. Zubair et al.
wileyonlinelibrary.com/journal/sia Copyright © 2014 John Wiley & Sons, Ltd. Surf. Interface Anal. 2014, 46, 630–639
632
functionalities on the structure of MG and the methylacrylate
(ÀCOOCH3) functionality of P(S-co-MMA).[23]
In addition, the
peak at 1600 cmÀ1
that corresponds to the aromatic vibration
of P(S-co-MMA) shifted to lower intensity level in nonirradiated and
10 min irradiated PG and PMG nanocomposites. This may be due to
the grafting of styrene chains on the graphene and MG surface.
At longer duration of microwave irradiation (20 min), an
increase in the intensity of C¼O group at peak 1725 cmÀ1
of PG
nanocomposites attributed to the photo degradation mechanism
of PG nanocomposite (chain scission of carbonyl groups followed
by the oxidation). This behavior is supported by the hypothesis of
chain scission followed by oxidation process as reported
earlier.[24,25]
For 20 min irradiated PMG nanocomposite, there is
only the reduction of intensity of C¼O group, which is associated
with the chain scission and breakage of carbonyl bond of
modified graphene with P(S-co- MMA). At 20 min of irradiation,
the degradation mechanism of PG nanocomposites reached to
oxidation process while the carbonyl group chain scission
occurred in case of PMG nanocomposites.
Raman analysis
Figures 4 and 5 show the assessment of Raman spectra of (a)
pristine and modified graphene, (b) nonirradiated and irradiated
nanocomposites. The main features of Raman spectra are
D-band, G-band, and 2D-band at peaks 1357cmÀ1
, 1583 cmÀ1
,
and 2700cmÀ1
, respectively. The D-band (disorder mode) associated
Scheme 2. Improvement of interaction between graphene and polymer matrices through chemical oxidation and microwave irradiation.
Figure 1. XPS spectra of pristine graphene and modified graphene.
Figure 2. FTIR spectra of pristine and modified graphene.
Microwave irradiated poly(S-co-MMA)/Graphene nanocomposites
Surf. Interface Anal. 2014, 46, 630–639 Copyright © 2014 John Wiley & Sons, Ltd. wileyonlinelibrary.com/journal/sia
633
to the out-plane breathing mode of sp2
atoms. D-band is the reveal-
ing of the existence of the disorder in graphene[26,27]
and a best tool
to evaluate the level of defects that appears in graphene. G-band
corresponds to the E2g phonon at the center of the Brillouin zone
or due to the sp2
C¼C stretching vibrations.[28]
The presence of de-
fects on graphene acted as potential active sites to form covalent
bonds with P(S-co-MMA) polymer chains during microwave irradia-
tion. The 2D–band is used to inspect the quality of graphene.
In Raman spectra of modified graphene (Fig. 4), reduction in the
intensity of G-peak and 2D-peak with respect to pristine graphene
was observed. This indicates the breakage of sp2
C¼C bond of
graphene which results in the formation of oxygen-based
functionalities on the surface of graphene. Increase in the ratio of
intensity of D-band to the intensity of G-band (ID : IG) of modified
graphene compared to pristine graphene as shown in Table 2,
clearly indicates the oxidation of graphene after modification.[29]
In Fig. 5, significant decrease in the intensity of G-peak and
2D-peak in nonirradiated PG and PMG was observed com-
pared to pristine and modified graphene. This may be due
to the breakage of pristine and modified graphene structure
during the melt blending and leads to the attachment of P
(S-co-MMA) chains on pristine and MG surface. In addition, the ID :
IG ratio (Table 2), which reveals the level of defects, is higher in
value of nonirradiated PMG compared to nonirradiated PG nano-
composites. This is due to the better interaction and high grafting
Figure 3. (a–b): FTIR spectra’s of control P(S-co-MMA) and nonirradiated and irradiated PG (b), nonirradiated and irradiated PMG (c).
Figure 4. Raman spectra of pristine and modified graphene.
Figure 5. Raman spectra of nonirradiated and irradiated PG and PMG.
Table 2. ID : IG ratio of pristine and modified graphene and non-
irradiated and irradiated PG and PMG nanocomposites
Samples D-peak(À1357)
intensity
G-peak(À1583)
intensity
ID/IG
Graphene 92.1 863.1 0.11
Modified
graphene
939.1 1177.1 0.79
PG(0) 158.7 300.1 0.52
PMG(0) 673.2 802.3 0.83
PG(10) 1413.1 1491.6 0.94
PMG(10) 2091.7 2130.9 0.98
PG(20) 2639.8 2776.8 0.95
PMG(20) 3332.5 3421.6 0.97
M. Zubair et al.
wileyonlinelibrary.com/journal/sia Copyright © 2014 John Wiley & Sons, Ltd. Surf. Interface Anal. 2014, 46, 630–639
634
of P(S-co-MMA) chain on the surface of modified graphene
compared to pristine graphene.[30]
In Raman spectra of 10 min irradiated PG and PMG nano-
composites (Fig. 5), the increase the intensity of D-band was
observed. This refers to the formation of defects in pristine and
modified graphene induced by irradiation. The ID : IG ratio of PG
and PMG nanocomposites (Table 2) increased from 0.52 to 0.96
for PG and from 0.83 to 0.98 for PMG. This increase in the ID : IG
ratio is associated with formation of disorder in pristine and MG
and was explained by Ferrari and Robertson theory[27]
(that the
crystalline structure of graphene transform to nanocrystalline
graphene). This structural modification leads to the improvement
in interaction and covalent bond formation between P(S-co-
MMA) chains with pristine and modified graphene. Moreover,
the ID : IG ratio, of nonirradiated and irradiated PMG is greater
than the all PG nanocomposites (Table 2). This is attributed to
the better interaction of modified graphene with P(S-co-MMA)
chains than pristine graphene after melt mixing and microwave
irradiation.
The Raman spectra of 20 min irradiated PG and PMG nano-
composites (Fig. 5) showed further increase in the intensity of
D-peak and G-peak. This refers to more defects formation on
pristine and MG. The ID : IG ratio of 20 min irradiated of PG and
PMG showed the decreasing behavior compared to 10 min
irradiated PG and PMG nanocomposites. It means that at
20 min of irradiation, the pristine and modified graphene struc-
ture start to transform from nanocrystalline structure to amor-
phous phase enlightened by Ferrari and Robertson.[27]
The
formation of amorphous structure of pristine and modified
graphene at 20 min of irradiation may outcomes weakening the
interfacial interaction with P(S-co-MMA) chains and hence
resulted in reduction in mechanical and thermal properties
of the nanocomposites as discussed later in this article. This
is also in conformity with the results obtained from DMA
and DSC analysis.
XRD analysis
The changes appeared in the crystal lattice of graphene after
modification and dispersion of the nano filler in the polymer
matrix were evaluated using XRD patterns. Figure 6 displays that
the diffraction peak of graphene observed at 26.9° and modified
graphene diffraction peak at 18.9°. The layer to layer spacing of
modified graphene calculated using Bragg’s equation is
0.47 nm, which is slightly higher than the pristine graphene
(0.33 nm). This refers to the presence of oxygen functionalities
and moisture content.[31]
Reduction of diffraction peak intensity
of G and MG is observed in the XRD patterns of nonirradiated
PG and PMG (Fig. 7), respectively. This is attributed to the
breakage of G and MG structure and leads to the exfoliation in
the P(S-co-MMA) polymer matrix after melt blending. The
presence of oxygen functionalities (polar groups) on the surface
of modified graphene, confirmed by FTIR, enhanced the interac-
tion with microwave irradiation and caused better interaction of
MG in P(S-co-MMA) matrix. This caused further reduction of
diffraction peak of MG in XRD patterns of 10minutes irradiated–
PMG (Fig. 7).
DMA analysis
The storage modulus of control P(S-co-MMA), PG, and PMG nano-
composites before and after irradiation were evaluated using
DMA (Table 3). After the addition of G or MG in P(S-co-MMA)
Figure 6. X-ray diffraction of pristine and modified graphene.
Figure 7. X-ray diffraction of nonirradiated and irradiated PG and PMG.
Table 3. Storage modulus of control polymer, PG and PMG nano-
composites before and after microwave irradiation
Sample name Storage modulus (MPa) at
(40 °C) (100 °C)
Control P(S-co-MMA) (0) 1332 1184
Control P(S-co-MMA) (5) 1940 1514
Control P(S-co-MMA) (10) 1937 1347
Control P(S-co-MMA) (20) 1781 870
PG(0) 1462 1165
PG(5) 1604 1198
PG(10) 1636 1169
PG(20) 1254 1025
PMG(0) 1603 1382
PMG(5) 1941 1631
PMG(10) 2048 1660
PMG(20) 1628 1305
Microwave irradiated poly(S-co-MMA)/Graphene nanocomposites
Surf. Interface Anal. 2014, 46, 630–639 Copyright © 2014 John Wiley & Sons, Ltd. wileyonlinelibrary.com/journal/sia
635
polymer matrix via melt blending, the mechanical properties of
both PG and PMG nanocomposites enhanced compared to
control P(S-co-MMA). For example, incorporation of 0.1 wt% G
and MG in PG and PMG resulted in an increase of storage
modulus (at 40 °C) of about 10% and 20%, respectively, com-
pared to control P(S-co-MMA) (Fig. 8a–c).
Upon exposure to microwave radiation, significant improve-
ment in storage modulus was achieved in control sample as well
as both the PG and PMG nanocomposites. At 10 min irradiation of
the nanocomposites, the storage modulus (at 40 °C) increased
from 1462 MPa to 1636 MPa for PG nanocomposite and from
1603 MPa to 2048 MPa for PMG nanocomposite. This is about
increase of 11.9% and 27.76% of storage modulus after 10 min
of microwave irradiation (Fig. 8b–c) of PG and PMG nanocompos-
ites, respectively. This enhancement in storage modulus may
refers to the influence of three factors: (i) intrinsic mechanical
property of graphene and modified graphene, (ii) improvement
in interaction of graphene and modified graphene in P(S-co-
MMA) matrix due to structural changes by microwave irradiation,
which is also proven by Raman results and (iii) formation of
covalent bonds between G and MG with P(S-co-MMA) chains.
The latter two factors (b and c) are observed stronger in case of
modified graphene due to the presence of polar groups on its
surface, which improved the interaction of MG after microwave
radiation. Therefore, it results in more stronger and high storage
modulus composite compared to unmodified graphene polymer
nanocomposite.
The storage modulus of control P(S-co-MMA) was reduced
significantly after 20 min microwave irradiation. Similarly, the
storage modulus of PG and PMG were reduced (by 23% and
20% with respect to 10 minutes irradiated samples) after a
prolonged period of microwave irradiation (20 min) (Fig. 8b–c).
This is attributed to the impact of two factors: (i) chain scission
and photo degradation of the MMA in P(S-co-MMA), which leads
the formation of oxygen-based functionalities and (b) transfor-
mation of crystalline phase of G and MG into amorphous phase
as evident from Raman results. These two factors results in lower
interfacial adhesion of G or MG with copolymer matrix and thus
produces a weak polymer graphene nanocomposites.
DSC analysis
Glass transition temperature is a macroscopic property, which is
the measure of relaxation behavior of polymer and polymer
nanocomposites. The Tg of graphene based polymer composites,
especially nonpolar polymer were not significantly tailored
compared to the polar polymers. For example, there was an
approx 10 °C rise of Tg of PS-composite containing 1.5 wt% of
nano gold. This represents a significant improvement in Tg of
PS-composite.[32]
Figures 9 and 10 illustrated that there is
increase of 3.2 °C and 5.1 °C in Tg of the nanocomposites
containing 0.1 wt% of G and MG, respectively. The higher value
Figure 8. Storage modulus of control P(S-co-MMA), PG and PMG before and after irradiation.
Figure 9. Glass transition temperature of control P(S-co-MMA), nonirra-
diated and irradiated PG.
Figure 10. Glass transition temperature of control P(S-co-MMA), nonirra-
diated and irradiated PMG.
M. Zubair et al.
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636
of Tg of PMG compared to PG composite indicates that modified
graphene has better interaction with P(S-co-MMA) matrix due to
the presence of oxygen functional groups on the surface of
modified graphene. In case of control P(S-co-MMA), the Tg was
hardly affected by microwave irradiation for different durations.
There was marked improvement in the Tg of both PG and PMG
that was observed on exposure to microwave irradiation up to
10 min (i.e. increase from 93.21 °C to 97.77 °C (Fig. 9) and from
95.14 °C to 100.04 °C (Fig. 10) of PG and PMG, respectively. This
indicates a better interaction and covalent bonding between
modified or unmodified graphene with P(S-co-MMA) matrix.
Degradation of PG and PMG nanocomposites produced because
of the breakage of polymer chains that created weak interaction
between graphene and P(S-co-MMA) matrix. The degradation
of polymer nanocomposites outcomes in reduction of Tg
value as observed at 20 min of irradiation of PG and PGM
nanocomposites (Fig. 10).
SEM analysis
The surface morphology of the irradiated and nonirradiated PG
and PMG nanocomposites were evaluated by SEM. The SEM
image of nonirradiated PG in Fig. 12(a) shows the fractured rough
surface with discrete patterns compared to control P(S-co-MMA)
(Fig. 11). This reveals the reinforcement effect of graphene in
the polymer matrix.[33]
In contrast, the good interfacial interac-
tion between modified graphene and polymer matrix results a
much smoother and continuous surface morphology of PMG
composite [Fig. 12(d)] with respect to control P(S-co-MMA) and
nonirradiated PG nanocomposite. This is attributed to the higher
mechanical and thermal properties of PMG nanocomposite
compared to PG nanocomposite. The rough surface of PG nano-
composite [Fig. 12(a)] also revealed the low interfacial interaction
between graphene and polymer matrix.
The interaction between graphene and polymer matrix was
improved on exposure to microwave irradiation for 10 min [Fig. 12
(b)]. The rough and discrete surface morphology has changed
into smooth and continuous surface that resembles to the nonir-
radiated PGM nanocomposite [Fig. 12(d)]. In Fig. 12(e), the fibrous
like cross-linked network structure has appeared on the PGM
nanocomposite after 10 min of irradiation. This fibrous structure
strengthened the PGM nanocomposite, which is in agreement
with the increased storage modulus and glass transition as
reported earlier in Table 3.
In Fig. 12(c) and (f), breakage of polymer chains caused the for-
mation of voids on the surface of PG and PGM nanocomposites
after 20 min of irradiation. The degradation of polymer chains at
high microwave treatment made the nanocomposites weak and
reduced the storage modulus as explained from the DMA results.
In addition, Fig. 12(f) showed that some fibrous and cross-linked
structure still remained in degraded PMG nanocomposite. This
restrained the strength and resulted in higher mechanical and
thermal property compared to the control P(S-co-MMA).
Because FE-SEM is not enough to show the distribution
of graphene in the polymer matrix, Transmission electronFigure 11. SEM images of the control P(S-co-MMA).
Figure 12. (a–f): SEM images of 0, 10 and 20 min irradiated samples of PG (a–c), and 0, 10 and 20 min irradiated PMG (d–f).
Microwave irradiated poly(S-co-MMA)/Graphene nanocomposites
Surf. Interface Anal. 2014, 46, 630–639 Copyright © 2014 John Wiley & Sons, Ltd. wileyonlinelibrary.com/journal/sia
637
microscopy (TEM) of the nanocomposites were taken. TEM provide
a direct evidence of the formation of graphene nano sheets in the
nanocomposites. There is considerable agglomeration of graphene,
which exist as multilayered sheets in case of nanocomposites with
modified or unmodified graphene [Fig. 13(a) and (c)]. The distribu-
tion has been different for the irradiated samples as more individual
graphene nano sheets are visible [Fig. 13(b) and (d)]. These
graphene sheets were observed to be transparent and highly stable
under the electron beam. This confirms the improved compatibility
between graphene and P(S-co-MMA), and this is attributed to the
covalent bond interaction between the nano filler and the polymer.
Conclusion
This study proposed a new green novel method to enhance the
interaction between graphene and P(S-co-MMA) copolymer
matrix. Modification of graphene was carried out using nitric acid.
The nanocomposites of P(S-co-MMA) copolymer with pristine or
modified graphene were prepared via melt blending. The
polymer nanocomposites were exposed to microwave radiation
at different time duration to study its effect on the mechanical
and thermal properties. The mechanism of improved interaction
and grafting of graphene or modified graphene on P(S-co-MMA)
polymer chains during melt blending and microwave irradiation
was explained by Raman spectra. Modified graphene developed
a better interfacial interaction with polymer matrix on micro-
wave irradiation compared to pristine graphene. This resulted
in higher mechanical properties and better thermal stability of
the nanocomposites. Microwave irradiation up to 10 min of
PMG nanocomposite resulted in 27.6% increase of storage
modulus, which is greater than that of 10 min irradiated PG
nanocomposite storage modulus (11.9% increase). The better
improvement of properties of PMG after melt blending and
microwave irradiation (10 min) is due to the presence of oxygen-
based functionalities on the surface of modified graphene
(confirmed by FTIR). Conversely at longer irradiation period
(20 min), the chain scission and photo degradation of the host
P(S-co-MMA) polymer chains lead to the reduction in mechanical
and thermal properties of the nanocomposites. The degraded
polymer nanocomposites are confirmed by the presence of cracks
and holes with coarse rough surface using SEM study.
Acknowledgements
Thanks to Center of Research Excellence in Nanotechnology
(CENT) for the support in this study.
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639

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Effect of modified graphene and microwave irradiation on the mechanical and thermal properties of poly(styrene-co-methyl methacrylate)/graphene nanocomposites

  • 1. Effect of modified graphene and microwave irradiation on the mechanical and thermal properties of poly(styrene-co-methyl methacrylate)/graphene nanocomposites Mukarram Zubair,a Jobin Jose,a Abdul-Hamid Emwasb and Mamdouh A. Al-Harthia,c * The effect of modified graphene (MG) and microwave irradiation on the interaction between graphene (G) and poly(styrene-co- methyl meth acrylate) [P(S-co-MMA)] polymer matrix has been studied in this article. Modification of graphene was performed using nitric acid. P(S-co-MMA) polymer was blended via melt blending with pristine and MG. The resultant nanocomposites were irradiated under microwave at three different time intervals (5, 10, and 20min). Compared to pristine graphene, MG showed improved interaction with P(S-co-MMA) polymer (P) after melt mixing and microwave irradiation. The mechanism of improved dispersion and interaction of modified graphene with P(S-co-MMA) polymer matrix during melt mixing and microwave irradiation is due to the presence of oxygen functionalities on the surface of MG as confirmed from Fourier transform infrared spectroscopy. The formation of defects on modified graphene and free radicals on P(S-co-MMA) polymer chains after irradiation as explained by Raman spectroscopy and X-Ray diffraction studies. The nanocomposites with 0.1 wt% G and MG have shown a 26% and 38% increase in storage modulus. After irradiation (10 min), the storage modulus further improved to 11.9% and 27.6% of nanocom- posites. The glass transition temperature of nanocomposites also improved considerably after melt mixing and microwave irradiation (but only for polymer MG nanocomposite). However, at higher irradiation time (20 min), degradation of polymer nanocomposites occurred. State of creation of crosslink network after 10min of irradiation and degradation after 20min of irradiation of nanocomposites was confirmed from SEM studies. Copyright © 2014 John Wiley & Sons, Ltd. Keywords: styrene; methyl methacrylate; copolymer; modified graphene; microwave irradiation Introduction Graphene, a single layer sp2 -hybridized carbon atom arranged in the two dimensional densely packed honeycomb crystal lattice, has opened a new outstanding and cost-effective cor- ridor to formulate a broad variety of novel nano materials.[1] The remarkable properties of graphene with low cost of source (graphite) have attracted interest in developing high- performance and low-cost polymer nanocomposites.[2–4] Chemical modification or functionalization of graphene, such as oxidation of graphene[5] by adding oxygen functionalities like hydroxyl, carboxylic acid, and other organic groups like phenyl isocynate,[6] prophyrin[7] and epoxy groups[8] has been recently investigated to succeed full exploitation of graphene properties in the polymer nanocomposites. The functionalized graphene (i) possess similar properties as graphene except a partly damaged carbon structure and (ii) functionalities present on the surface may respond to the improvement of dispersion of graphene and interfacial interaction between graphene and polymer matrix. Irradiation technique has been considerably used for the modification of structural, electrical, mechanical, chemical, and other desired properties of the polymer nanocomposites.[9–12] The radiation mechanism accounts for the generation of free radicals on the polymer chains[13] and induced defects on graphene.[14–16] This responses to the major reactions like cross- linking, chain scission (degradation) and grafting[17] in polymer nanocomposites. This may result in the improvement of the interfacial interaction between polymer matrix and graphene. In this study, the copolymer of styrene and methyl meth acrylate [P(S-co-MMA)] is used as a host material. This is widely used in various fields, such as microelectronics, protective coatings, bio materials and solar technology etc.[18–20] Blends of styrene-methyl methyl acrylate copolymer with pristine and modified graphene were irradiated using microwave radiation technique for different periods. The objective of this study is to examine the changes in the mechanical and thermal properties of the P(S-co-MMA)/graphene nanocomposites by using two modes: modification of graphene and microwave irradiation. Additionally, the effect of microwave irradiation on the chemical * Correspondence to: M. A. Al-Harthi, Department of Chemical Engineering, King Fahd University of Petroleum and Minerals, 31261 Dhahran, Saudi Arabia. E-mail: mamdouh@kfupm.edu.sa a Department of Chemical Engineering, King Fahd University of Petroleum and Minerals, 31261, Dhahran, Saudi Arabia b NMR Core lab, King Abdullah University of Science and Technology, 23955, Thuwal, Saudi Arabia c Center of Research Excellence in Nanotechnology, King Fahd University of Petroleum and Minerals, 31261, Dhahran, Saudi Arabia Surf. Interface Anal. 2014, 46, 630–639 Copyright © 2014 John Wiley & Sons, Ltd. Research article Received: 18 February 2014 Revised: 17 June 2014 Accepted: 25 June 2014 Published online in Wiley Online Library: 4 August 2014 (wileyonlinelibrary.com) DOI 10.1002/sia.5630 630
  • 2. structure, interaction of pristine and modified graphene on polymer matrix, and surface morphology of the nanocomposites is discussed. Experimental Raw materials Styrene (99%), methyl methacrylate (MMA, 99%), and benzoyl peroxide were all purchased from Sigma-Aldrich and were used as received. Tetra hydroforan, methanol, and nitric acid (97%) were obtained from Pure Chemika. Graphene (96–99%, 50–100 nm) was purchased from Grafen Chemical Industries Co (Turkey). Polymerization of poly(styrene-co-methyl methacrylate) Poly(styrene-co-methyl methacrylate) is synthesized by free radical polymerization. Benzoyl peroxide was used as initiator, 0.1 wt% of total volume of monomers. Reaction took place in round bottom flask equipped with magnetic stirrer at 110 °C for 5 h under nitrogen environment. After reaction, tetra hydroforan (60 ml per 10 ml of monomer) was added in to the round bottom flask and kept for 2–4 days to dissolve the product. The dissolved polymer solution is then precipitated in excess amount of methanol and then dried in oven at 40 °C for at least 24 h. Modification of graphene Chemical modification of graphene was carried out through thermal oxidation method.[21] First 300 ml of concentrated nitric acid (69%, AnalaR grade) was added to 2 g of graphene (as received) in 1000 ml round bottom flask. The mixture was refluxed at 120 °C for 48 h to produce maximum oxidation and then cooled to room temperature. The reaction mixture was diluted with 500 ml of deionized water and vacuum-filtered using 3 μm porosity filter paper. The washing operation using deion- ized water was repeated until the pH became similar to deionized water. The final product was then dried in a vacuum oven at 100 °C. Chemical modification of graphene leads to the forma- tion of oxygen-based functionalities (carboxylic, carbonyl, and hydroxyl groups) on the defects sites and sides walls of graphene (Scheme 1). Preparation of nanocomposites P(S-co-MMA)/graphene (PG) and P(S-co-MMA)/modified graphene (PMG) nanocomposites were prepared using a MiniLab Torque Rheometer. 0.1 wt% of pristine and MG was added to 6 g of P(S-co-MMA) copolymer and mixed for 10 min at a tempera- ture of 180 °C at a speed of 60 rpm. Thin sheets of the com- posites with approximate thickness of 1 mm were prepared by compression molding for 8 min at a temperature of 140 °C under 97 MPa pressure and cooled to room temperature. Table 1 illus- trates the composition of different samples produced in this study. Scheme 1. Chemical oxidation of graphene using nitric acid. Table 1. Composition of P(S-co-MMA) and its composites Sample name Copolymer composition P(S-co-MMA)* P(S-co-MMA) content (g) Graphene/modified graphene content (mg) Irradiation time (min) P(S-co-MMA) 70.6/29.4 6 0/0 0 PG(0) 70.6/29.4 6 6/0 0 PMG(0) 70.6/29.4 6 0/6 0 PG(5) 70.6/29.4 6 6/0 5 PMG(5) 70.6/29.4 6 0/6 5 PG(10) 70.6/29.4 6 6/0 10 PMG(10) 70.6/29.4 6 0/6 10 PG(20) 70.6/29.4 6 6/0 20 PMG(20) 70.6/29.4 6 0/6 20 * Copolymer composition is calculated using Proton-NMR. Microwave irradiated poly(S-co-MMA)/Graphene nanocomposites Surf. Interface Anal. 2014, 46, 630–639 Copyright © 2014 John Wiley & Sons, Ltd. wileyonlinelibrary.com/journal/sia 631
  • 3. Microwave irradiation method Microwave irradiation of PG and PMG nanocomposites were carried out at frequency of 2450 MHZ at fixed power of 1000 watt with different treatment time. The irradiation was carried out using domestic microwave oven with internal turnable table. The detailed procedure for irradiation of sample is given below • Samples of dimension (4 × 10 × 1 mm) were treated at dif- ferent treatment time at constant power of 1000 watt in the presence of air. • Irradiation was performed at cycle of 60 s in the presence of air. After each cycle, the sample was then cooled to room tem- perature for 120 s, to avoid the effect of heat on the polymer graphene composite sample. • Total irradiation treatment time was 5, 10, and 20 min. Characterization XPS analysis X-ray photoelectron spectroscopy studies were carried out in a Kratos Axis Ultra DLD spectrometer equipped with a monochro- matic Al Kα X-ray source (hn = 1486.6 eV) operating at 150 W, a multichannel plate and delay line detector under 1.0 × 10À9 Torr vacuum. The survey and high-resolution spectra were collected at fixed analyzer pass energies of 160 and 20 eV, respectively. Spectroscopic analysis The Fourier transform infrared spectra (FTIR) are recorded by using Nicolet 6700 spectrometer with resolution of 4 cmÀ1 . In or- der to analyze the functional group like carbonyl and hydroxyl group before and after irradiation of samples, the band range 1500–1725 cmÀ1 was used. For Raman spectroscopy, Raman Aramis (Horiba JobinYvon) instrument with Laser power of 0.7 mW and resolution of 473 nm was used. The composition of styrene and methyl meth acrylate in copolymer was calculated by using Proton-NMR spectra estimated at room temperature using Bruker 500 MHZ spectrometer. Dynamic mechanical analysis The dynamic mechanical properties of the samples before and after irradiation is investigated in a temperature range of 40–160 °C in the tension mode at a heating rate of 5 °C/min and a frequency of 1 Hz using Perkin Elmer dynamic mechan- ical analysis (DMA) Q-800. The dynamic mechanical properties are tested under nitrogen environment at a load of 5N with the average sample size 4 × 10 × 1 mm. Differential scanning calorimetry The glass transition temperature of the samples was determined by using differential scanning calorimetry (DSC)-Q1000, TA instrument. Samples are weighed with ±0.5 mg accuracy, and experiments were carried out under nitrogen environment. The first stage of heating was carried out to remove the thermal history of the sample if any. The cooling step was performed at a rate of 5 °C/min, and the final heating at a rate of 10 °C/min was carried out to determine the Tg of the sample. X-ray diffraction X-ray diffraction (XRD) studies were carried out using D8 advance x-ray instrument with wavelength of λ = 1.542 Aº and 2θ range from 2° to 70°. Scanning electron microscopy Scanning electron micrographs were taken by using JSM-6460LV (Jeol) SEM. Prior to the experiment, the samples were cryo- fractured using liquid nitrogen, and the cross section was sputter coated with gold for 2 min to make the surface conductive. Results and discussion The presence of oxygen groups on the surface of MG not only improved the interfacial interaction with polymer matrix during melt blending but also developed greater influence of microwave irradiation. Therefore, before and after microwave exposure, the P(S-co-MMA)/modified graphene (PMG) compared to P(S-co-MMA)/graphene (PG) nanocomposites, resulted in better improvement of the interfacial interaction between modified graphene and polymer matrices as demonstrated in Scheme 2. This assisted to develop cross-linked network and results in enhanced mechanical and thermal properties of PMG nanocomposites. XPS analysis The modification of graphene with increased oxygen func- tionality on its surface was confirmed by XPS analysis. The XPS spectra of both modified and unmodified graphene revealed the increased oxygen functionality after modification. The survey spectra showed that the C¼O and O–C¼O components were increased by 0.6% and 0.5%, respectively (Fig. 1). The C/O ratio of graphene and modified graphene from the XPS analysis were calculated as 98.4/1.6 and 97.4/2.6, respectively. FTIR analysis The structural changes in pristine graphene (G) after chemi- cal oxidation and for the nanocomposites before and after ir- radiation were examined using FTIR spectroscopy also. In Fig. 2 for modified graphene (MG) spectra, the characteristics vibrations include C–O stretching peak at 1016 and 1102 cmÀ1 , the C–O–C peak at 1260 cmÀ1 , C¼C stretching peak at 1620 cmÀ1 , and C–OH peak at 3443 cmÀ1 .[22] The in- tensity of hydroxyl group in MG is lower than G (Fig. 2), which may be due to the reaction of hydroxyl group during chemical oxidation. In Fig. 3(a–b), the spectrum of nonirradiated and irradiated PG and PMG nanocomposites retained the similar trend except there was some change in the intensity of the absorption band of carbonyl groups (C¼O) at peak 1725 and 1770 cmÀ1 and aromatic group of styrene (C¼C) at peak 1600 cmÀ1 ..[22] For nonirradiated and 10 min irradiated PG nanocomposites, the C¼O absorption band at peak 1725 cmÀ1 decreased to lower intensity as compared to P(S-co-MMA). This attributes to the reaction of carbonyl group of P(S-co-MMA) with the graphene surface after melt mixing and 10 min irradiation. In Fig. 3(b), the increasing behavior in the intensity of carbonyl group at peak 1725 cmÀ1 of PMG nanocomposites up to 10 min irradiation indicates the interaction between the oxygen M. Zubair et al. wileyonlinelibrary.com/journal/sia Copyright © 2014 John Wiley & Sons, Ltd. Surf. Interface Anal. 2014, 46, 630–639 632
  • 4. functionalities on the structure of MG and the methylacrylate (ÀCOOCH3) functionality of P(S-co-MMA).[23] In addition, the peak at 1600 cmÀ1 that corresponds to the aromatic vibration of P(S-co-MMA) shifted to lower intensity level in nonirradiated and 10 min irradiated PG and PMG nanocomposites. This may be due to the grafting of styrene chains on the graphene and MG surface. At longer duration of microwave irradiation (20 min), an increase in the intensity of C¼O group at peak 1725 cmÀ1 of PG nanocomposites attributed to the photo degradation mechanism of PG nanocomposite (chain scission of carbonyl groups followed by the oxidation). This behavior is supported by the hypothesis of chain scission followed by oxidation process as reported earlier.[24,25] For 20 min irradiated PMG nanocomposite, there is only the reduction of intensity of C¼O group, which is associated with the chain scission and breakage of carbonyl bond of modified graphene with P(S-co- MMA). At 20 min of irradiation, the degradation mechanism of PG nanocomposites reached to oxidation process while the carbonyl group chain scission occurred in case of PMG nanocomposites. Raman analysis Figures 4 and 5 show the assessment of Raman spectra of (a) pristine and modified graphene, (b) nonirradiated and irradiated nanocomposites. The main features of Raman spectra are D-band, G-band, and 2D-band at peaks 1357cmÀ1 , 1583 cmÀ1 , and 2700cmÀ1 , respectively. The D-band (disorder mode) associated Scheme 2. Improvement of interaction between graphene and polymer matrices through chemical oxidation and microwave irradiation. Figure 1. XPS spectra of pristine graphene and modified graphene. Figure 2. FTIR spectra of pristine and modified graphene. Microwave irradiated poly(S-co-MMA)/Graphene nanocomposites Surf. Interface Anal. 2014, 46, 630–639 Copyright © 2014 John Wiley & Sons, Ltd. wileyonlinelibrary.com/journal/sia 633
  • 5. to the out-plane breathing mode of sp2 atoms. D-band is the reveal- ing of the existence of the disorder in graphene[26,27] and a best tool to evaluate the level of defects that appears in graphene. G-band corresponds to the E2g phonon at the center of the Brillouin zone or due to the sp2 C¼C stretching vibrations.[28] The presence of de- fects on graphene acted as potential active sites to form covalent bonds with P(S-co-MMA) polymer chains during microwave irradia- tion. The 2D–band is used to inspect the quality of graphene. In Raman spectra of modified graphene (Fig. 4), reduction in the intensity of G-peak and 2D-peak with respect to pristine graphene was observed. This indicates the breakage of sp2 C¼C bond of graphene which results in the formation of oxygen-based functionalities on the surface of graphene. Increase in the ratio of intensity of D-band to the intensity of G-band (ID : IG) of modified graphene compared to pristine graphene as shown in Table 2, clearly indicates the oxidation of graphene after modification.[29] In Fig. 5, significant decrease in the intensity of G-peak and 2D-peak in nonirradiated PG and PMG was observed com- pared to pristine and modified graphene. This may be due to the breakage of pristine and modified graphene structure during the melt blending and leads to the attachment of P (S-co-MMA) chains on pristine and MG surface. In addition, the ID : IG ratio (Table 2), which reveals the level of defects, is higher in value of nonirradiated PMG compared to nonirradiated PG nano- composites. This is due to the better interaction and high grafting Figure 3. (a–b): FTIR spectra’s of control P(S-co-MMA) and nonirradiated and irradiated PG (b), nonirradiated and irradiated PMG (c). Figure 4. Raman spectra of pristine and modified graphene. Figure 5. Raman spectra of nonirradiated and irradiated PG and PMG. Table 2. ID : IG ratio of pristine and modified graphene and non- irradiated and irradiated PG and PMG nanocomposites Samples D-peak(À1357) intensity G-peak(À1583) intensity ID/IG Graphene 92.1 863.1 0.11 Modified graphene 939.1 1177.1 0.79 PG(0) 158.7 300.1 0.52 PMG(0) 673.2 802.3 0.83 PG(10) 1413.1 1491.6 0.94 PMG(10) 2091.7 2130.9 0.98 PG(20) 2639.8 2776.8 0.95 PMG(20) 3332.5 3421.6 0.97 M. Zubair et al. wileyonlinelibrary.com/journal/sia Copyright © 2014 John Wiley & Sons, Ltd. Surf. Interface Anal. 2014, 46, 630–639 634
  • 6. of P(S-co-MMA) chain on the surface of modified graphene compared to pristine graphene.[30] In Raman spectra of 10 min irradiated PG and PMG nano- composites (Fig. 5), the increase the intensity of D-band was observed. This refers to the formation of defects in pristine and modified graphene induced by irradiation. The ID : IG ratio of PG and PMG nanocomposites (Table 2) increased from 0.52 to 0.96 for PG and from 0.83 to 0.98 for PMG. This increase in the ID : IG ratio is associated with formation of disorder in pristine and MG and was explained by Ferrari and Robertson theory[27] (that the crystalline structure of graphene transform to nanocrystalline graphene). This structural modification leads to the improvement in interaction and covalent bond formation between P(S-co- MMA) chains with pristine and modified graphene. Moreover, the ID : IG ratio, of nonirradiated and irradiated PMG is greater than the all PG nanocomposites (Table 2). This is attributed to the better interaction of modified graphene with P(S-co-MMA) chains than pristine graphene after melt mixing and microwave irradiation. The Raman spectra of 20 min irradiated PG and PMG nano- composites (Fig. 5) showed further increase in the intensity of D-peak and G-peak. This refers to more defects formation on pristine and MG. The ID : IG ratio of 20 min irradiated of PG and PMG showed the decreasing behavior compared to 10 min irradiated PG and PMG nanocomposites. It means that at 20 min of irradiation, the pristine and modified graphene struc- ture start to transform from nanocrystalline structure to amor- phous phase enlightened by Ferrari and Robertson.[27] The formation of amorphous structure of pristine and modified graphene at 20 min of irradiation may outcomes weakening the interfacial interaction with P(S-co-MMA) chains and hence resulted in reduction in mechanical and thermal properties of the nanocomposites as discussed later in this article. This is also in conformity with the results obtained from DMA and DSC analysis. XRD analysis The changes appeared in the crystal lattice of graphene after modification and dispersion of the nano filler in the polymer matrix were evaluated using XRD patterns. Figure 6 displays that the diffraction peak of graphene observed at 26.9° and modified graphene diffraction peak at 18.9°. The layer to layer spacing of modified graphene calculated using Bragg’s equation is 0.47 nm, which is slightly higher than the pristine graphene (0.33 nm). This refers to the presence of oxygen functionalities and moisture content.[31] Reduction of diffraction peak intensity of G and MG is observed in the XRD patterns of nonirradiated PG and PMG (Fig. 7), respectively. This is attributed to the breakage of G and MG structure and leads to the exfoliation in the P(S-co-MMA) polymer matrix after melt blending. The presence of oxygen functionalities (polar groups) on the surface of modified graphene, confirmed by FTIR, enhanced the interac- tion with microwave irradiation and caused better interaction of MG in P(S-co-MMA) matrix. This caused further reduction of diffraction peak of MG in XRD patterns of 10minutes irradiated– PMG (Fig. 7). DMA analysis The storage modulus of control P(S-co-MMA), PG, and PMG nano- composites before and after irradiation were evaluated using DMA (Table 3). After the addition of G or MG in P(S-co-MMA) Figure 6. X-ray diffraction of pristine and modified graphene. Figure 7. X-ray diffraction of nonirradiated and irradiated PG and PMG. Table 3. Storage modulus of control polymer, PG and PMG nano- composites before and after microwave irradiation Sample name Storage modulus (MPa) at (40 °C) (100 °C) Control P(S-co-MMA) (0) 1332 1184 Control P(S-co-MMA) (5) 1940 1514 Control P(S-co-MMA) (10) 1937 1347 Control P(S-co-MMA) (20) 1781 870 PG(0) 1462 1165 PG(5) 1604 1198 PG(10) 1636 1169 PG(20) 1254 1025 PMG(0) 1603 1382 PMG(5) 1941 1631 PMG(10) 2048 1660 PMG(20) 1628 1305 Microwave irradiated poly(S-co-MMA)/Graphene nanocomposites Surf. Interface Anal. 2014, 46, 630–639 Copyright © 2014 John Wiley & Sons, Ltd. wileyonlinelibrary.com/journal/sia 635
  • 7. polymer matrix via melt blending, the mechanical properties of both PG and PMG nanocomposites enhanced compared to control P(S-co-MMA). For example, incorporation of 0.1 wt% G and MG in PG and PMG resulted in an increase of storage modulus (at 40 °C) of about 10% and 20%, respectively, com- pared to control P(S-co-MMA) (Fig. 8a–c). Upon exposure to microwave radiation, significant improve- ment in storage modulus was achieved in control sample as well as both the PG and PMG nanocomposites. At 10 min irradiation of the nanocomposites, the storage modulus (at 40 °C) increased from 1462 MPa to 1636 MPa for PG nanocomposite and from 1603 MPa to 2048 MPa for PMG nanocomposite. This is about increase of 11.9% and 27.76% of storage modulus after 10 min of microwave irradiation (Fig. 8b–c) of PG and PMG nanocompos- ites, respectively. This enhancement in storage modulus may refers to the influence of three factors: (i) intrinsic mechanical property of graphene and modified graphene, (ii) improvement in interaction of graphene and modified graphene in P(S-co- MMA) matrix due to structural changes by microwave irradiation, which is also proven by Raman results and (iii) formation of covalent bonds between G and MG with P(S-co-MMA) chains. The latter two factors (b and c) are observed stronger in case of modified graphene due to the presence of polar groups on its surface, which improved the interaction of MG after microwave radiation. Therefore, it results in more stronger and high storage modulus composite compared to unmodified graphene polymer nanocomposite. The storage modulus of control P(S-co-MMA) was reduced significantly after 20 min microwave irradiation. Similarly, the storage modulus of PG and PMG were reduced (by 23% and 20% with respect to 10 minutes irradiated samples) after a prolonged period of microwave irradiation (20 min) (Fig. 8b–c). This is attributed to the impact of two factors: (i) chain scission and photo degradation of the MMA in P(S-co-MMA), which leads the formation of oxygen-based functionalities and (b) transfor- mation of crystalline phase of G and MG into amorphous phase as evident from Raman results. These two factors results in lower interfacial adhesion of G or MG with copolymer matrix and thus produces a weak polymer graphene nanocomposites. DSC analysis Glass transition temperature is a macroscopic property, which is the measure of relaxation behavior of polymer and polymer nanocomposites. The Tg of graphene based polymer composites, especially nonpolar polymer were not significantly tailored compared to the polar polymers. For example, there was an approx 10 °C rise of Tg of PS-composite containing 1.5 wt% of nano gold. This represents a significant improvement in Tg of PS-composite.[32] Figures 9 and 10 illustrated that there is increase of 3.2 °C and 5.1 °C in Tg of the nanocomposites containing 0.1 wt% of G and MG, respectively. The higher value Figure 8. Storage modulus of control P(S-co-MMA), PG and PMG before and after irradiation. Figure 9. Glass transition temperature of control P(S-co-MMA), nonirra- diated and irradiated PG. Figure 10. Glass transition temperature of control P(S-co-MMA), nonirra- diated and irradiated PMG. M. Zubair et al. wileyonlinelibrary.com/journal/sia Copyright © 2014 John Wiley & Sons, Ltd. Surf. Interface Anal. 2014, 46, 630–639 636
  • 8. of Tg of PMG compared to PG composite indicates that modified graphene has better interaction with P(S-co-MMA) matrix due to the presence of oxygen functional groups on the surface of modified graphene. In case of control P(S-co-MMA), the Tg was hardly affected by microwave irradiation for different durations. There was marked improvement in the Tg of both PG and PMG that was observed on exposure to microwave irradiation up to 10 min (i.e. increase from 93.21 °C to 97.77 °C (Fig. 9) and from 95.14 °C to 100.04 °C (Fig. 10) of PG and PMG, respectively. This indicates a better interaction and covalent bonding between modified or unmodified graphene with P(S-co-MMA) matrix. Degradation of PG and PMG nanocomposites produced because of the breakage of polymer chains that created weak interaction between graphene and P(S-co-MMA) matrix. The degradation of polymer nanocomposites outcomes in reduction of Tg value as observed at 20 min of irradiation of PG and PGM nanocomposites (Fig. 10). SEM analysis The surface morphology of the irradiated and nonirradiated PG and PMG nanocomposites were evaluated by SEM. The SEM image of nonirradiated PG in Fig. 12(a) shows the fractured rough surface with discrete patterns compared to control P(S-co-MMA) (Fig. 11). This reveals the reinforcement effect of graphene in the polymer matrix.[33] In contrast, the good interfacial interac- tion between modified graphene and polymer matrix results a much smoother and continuous surface morphology of PMG composite [Fig. 12(d)] with respect to control P(S-co-MMA) and nonirradiated PG nanocomposite. This is attributed to the higher mechanical and thermal properties of PMG nanocomposite compared to PG nanocomposite. The rough surface of PG nano- composite [Fig. 12(a)] also revealed the low interfacial interaction between graphene and polymer matrix. The interaction between graphene and polymer matrix was improved on exposure to microwave irradiation for 10 min [Fig. 12 (b)]. The rough and discrete surface morphology has changed into smooth and continuous surface that resembles to the nonir- radiated PGM nanocomposite [Fig. 12(d)]. In Fig. 12(e), the fibrous like cross-linked network structure has appeared on the PGM nanocomposite after 10 min of irradiation. This fibrous structure strengthened the PGM nanocomposite, which is in agreement with the increased storage modulus and glass transition as reported earlier in Table 3. In Fig. 12(c) and (f), breakage of polymer chains caused the for- mation of voids on the surface of PG and PGM nanocomposites after 20 min of irradiation. The degradation of polymer chains at high microwave treatment made the nanocomposites weak and reduced the storage modulus as explained from the DMA results. In addition, Fig. 12(f) showed that some fibrous and cross-linked structure still remained in degraded PMG nanocomposite. This restrained the strength and resulted in higher mechanical and thermal property compared to the control P(S-co-MMA). Because FE-SEM is not enough to show the distribution of graphene in the polymer matrix, Transmission electronFigure 11. SEM images of the control P(S-co-MMA). Figure 12. (a–f): SEM images of 0, 10 and 20 min irradiated samples of PG (a–c), and 0, 10 and 20 min irradiated PMG (d–f). Microwave irradiated poly(S-co-MMA)/Graphene nanocomposites Surf. Interface Anal. 2014, 46, 630–639 Copyright © 2014 John Wiley & Sons, Ltd. wileyonlinelibrary.com/journal/sia 637
  • 9. microscopy (TEM) of the nanocomposites were taken. TEM provide a direct evidence of the formation of graphene nano sheets in the nanocomposites. There is considerable agglomeration of graphene, which exist as multilayered sheets in case of nanocomposites with modified or unmodified graphene [Fig. 13(a) and (c)]. The distribu- tion has been different for the irradiated samples as more individual graphene nano sheets are visible [Fig. 13(b) and (d)]. These graphene sheets were observed to be transparent and highly stable under the electron beam. This confirms the improved compatibility between graphene and P(S-co-MMA), and this is attributed to the covalent bond interaction between the nano filler and the polymer. Conclusion This study proposed a new green novel method to enhance the interaction between graphene and P(S-co-MMA) copolymer matrix. Modification of graphene was carried out using nitric acid. The nanocomposites of P(S-co-MMA) copolymer with pristine or modified graphene were prepared via melt blending. The polymer nanocomposites were exposed to microwave radiation at different time duration to study its effect on the mechanical and thermal properties. The mechanism of improved interaction and grafting of graphene or modified graphene on P(S-co-MMA) polymer chains during melt blending and microwave irradiation was explained by Raman spectra. Modified graphene developed a better interfacial interaction with polymer matrix on micro- wave irradiation compared to pristine graphene. This resulted in higher mechanical properties and better thermal stability of the nanocomposites. Microwave irradiation up to 10 min of PMG nanocomposite resulted in 27.6% increase of storage modulus, which is greater than that of 10 min irradiated PG nanocomposite storage modulus (11.9% increase). The better improvement of properties of PMG after melt blending and microwave irradiation (10 min) is due to the presence of oxygen- based functionalities on the surface of modified graphene (confirmed by FTIR). Conversely at longer irradiation period (20 min), the chain scission and photo degradation of the host P(S-co-MMA) polymer chains lead to the reduction in mechanical and thermal properties of the nanocomposites. The degraded polymer nanocomposites are confirmed by the presence of cracks and holes with coarse rough surface using SEM study. Acknowledgements Thanks to Center of Research Excellence in Nanotechnology (CENT) for the support in this study. References [1] S. Park, R. S. Ruoff, Nat. Nanotech. 2009, 4, 217. [2] H. Kim, A. A. Abdala, C. W. Macosko, Macromol. 2010, 43, 6515. [3] T. Kuilla, S. Bhadra, D. Yao, N. H. Kim, S. Bose, J. H. Lee, Prog. in Poly. Sci. 2010, 35, 1350. [4] J. R. Potts, D. R. Dreyer, C. W. Bielawski, R. S. Ruoff, Polymer 2011, 52,5. [5] D. Cai, M. Song J. of Mat. Chem. 2010, 20, 7906. [6] S. Stankovich, R. D. Piner, S. T. Nguyen, R. S. Ruoff, Carbon 2006, 44, 3342. [7] Y. Xu, Z. Liu, X. Zhang, Y. Wang, J. Tian, Y. Huang, Y. Ma, X. Zhang, Y. Chen, Adv. Mat. 2009, 21, 1275. [8] B. Bourlinos, D. Gournis, D. Petridis, T. Szabo, A Szeri, I. Dekany, Langmuir 2003, 19, 6050. [9] M. Z. Rong, M. Q. Zhang, Y. X. Zheng, H. M. Zeng, R. Walter, K. Friedrich, Polymer 2001, 42, 167. [10] S. Kumar, P. Singh, R. G. Sonkawade, K. Awasthi, R. Kumar, Rad. Phy. and Chem. 2014, 94, 49. [11] A. Qureshi, N. L. Singh, A. K. Rakshit, F. Singh, V. Ganesan, Nucl. Instr. and Meth. in Phy. Res. Section B 2006, 244, 235. [12] B. Wang, L. Song, N. Hong, Q. Tai, H. Lu, Y. Hu, Rad. Phy. and Chem. 2011, 80, 1275. Figure 13. TEM images of PG and PMG before irradiation and after 10 min irradiation. M. Zubair et al. wileyonlinelibrary.com/journal/sia Copyright © 2014 John Wiley & Sons, Ltd. Surf. Interface Anal. 2014, 46, 630–639 638
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