A safety procedure is a step by step plan of how to perform a work procedure. This is used in cases where deviation from the procedure could lead to injury or accident.

1. Safety, Procedures &
Emergency Plans For Industries

2. Basic Safety, Procedures & Emergency
Plans For Industries.
Contents:
1. Introduction of Health safety environment (HSE)
2. Personnel Protective Equipments ( PPE’s)
3. Types of Fire
4. Types Of Fire Extinguisher
5. Fire Water Network
6. Types of Emergencies
7. Emergency Response Plan procedures
8. An introduction of confined space entry procedure
9. Permitt to work Procedure ( PTW)
10. Conclution

3. HSE

5. ➢Personal Protective Equipment (PPE) must be provided when necessary by reason
of hazards encountered that are capable of causing injury or impairment
➢PPE is not a substitute for engineering, work practice, and/or administrative
controls
➢PPE creates barrier between hazard and route of entry
➢Use of PPE does not eliminate the hazard so if the equipment fails then exposure
occurs
➢Must be worn to provide protection
PERSONAL PROTECTIVE EQUIPMENT

6. TYPES OF PPE
➢ EYE & FACE PROTECTION
➢ RESPIRATORY PROTECTION
➢ HEAD PROTECTION
➢ FOOT PROTECTION
➢ ELECTRICAL PROTECTIVE DEVICES
➢ HAND & SKIN PROTECTION
➢ HEARING PROTECTION
➢ FALL PROTECTION

7. EYE & FACE PROTECTION
➢ Required when employees
are in areas where there is
exposure to eye and face
hazards from flying particles,
molten metal, liquid
chemicals, acids, caustic
liquids, chemical gases or
vapors or potentially injurious
light radiation
➢ Must comply with ANSI Z87

8. RESPIRATORY PROTECTION
➢ Required when employees are in
areas where effective engineering
controls are not feasible to protect
the health of the employee from
harmful dusts, fogs, fumes, mists,
gases, smokes, sprays or vapors
➢ Must comply with NIOSH/MSHA

9. HAND & SKIN PROTECTION
➢ Required when employees are in areas
where their hands and body are exposed
to skin absorption of harmful substances,
severe cuts or lacerations, chemical or
thermal burns, etc.
➢ Protection must be compatible with hazard

10. HEAD PROTECTION
➢ Required when employees are in areas where
there is a potential for injury to the head from
falling or moving objects or when they are
exposed to electrical conductors which could
be contacted by the head
➢ Must comply with ANSI Z89

11. FOOT PROTECTION
➢ Required when employees are in
areas where there is danger of
foot injuries due to falling and
rolling objects, slip hazards or
objects piercing the sole, and
where employees are exposed to
electrical hazards
➢ Must comply with ASTM F2413-
05

12. HEARING PROTECTION
➢ Required when employees are in areas where
there is exposure to excessive noise levels (8
hour TWA > 85 dbA)
➢ Recommended for use in high noise areas
such as MER’s and for use with high noise
operations
➢ Must have appropriate NRR (muffs do not
always provide more protection)
➢ http://www2a.cdc.gov/hp-
devices/hp_srchpg01.asp

13. Objectives
 Understand the combustion process and
different fire classes
 Understand fire extinguisher types, operating
procedures
 Understand basic firefighting concepts:
R.A.C.E.
P.A.S.S.
Fire Safety & Fire Extinguisher Use

14. Fire Classes
A Trash Wood Paper
C Electrical Equipment
B Liquids Grease
COMBUSTIBLE
METALS
D
 wood
 paper
 cloth
 etc.
• gasoline
• oil
• grease
• other solvents
• computers
• fax machine
• other energized
electrical equip.
• magnesium
• sodium
• potassium
• titanium
• other
flammable
metals

15. Fire Classes (cont.)
K Cooking Media
• Recently recognized by NFPA 10
• Fires involving combustible oils,
lards and fats in commercial
cooking.
CLASS K FIRES

16. Fire Extinguisher Anatomy
DISCHARGE HOSE
DISCHARGE NOZZLE
DISCHARGE ORIFICE
BODY
DATA PLATE
CARRYING
HANDLE
PRESSURE GAUGE
(not found on CO2
extinguishers)
DISCHARGE LEVER
DISCHARGE LOCKING PIN
AND SEAL

17. Fire Extinguisher Types
 Class “A” fires only
 2.5 gal. water
(up to 1 minute discharge time)
 Has pressure gauge to allow visual
capacity check
 30-40 ft. maximum effective range
 Can be started and stopped as
necessary
 Extinguishes by cooling burning
material below the ignition point.
PRESSURIZED WATERA Trash Wood Paper
B Liquids Grease
C Electrical Equipment
A Trash Wood Paper
B Liquids Grease
C Electrical Equipment

18. Fire Extinguisher Types (cont.)
 Class “B” or “C” fires
 2.5-100 lb. of CO2
(8-30 seconds discharge time)
 Has NO pressure gauge--capacity
verified by weight
 3-8 ft. maximum effective range
 Extinguishes by smothering burning
materials
 Effectiveness decreases as
temperature of burning material
increases.
CARBON DIOXIDE (CO2)
A Trash Wood Paper
B Liquids Grease
C Electrical Equipment
A Trash Wood Paper
B Liquids Grease
C Electrical Equipment

19. Fire Extinguisher Types (cont.)
 Class “A”, “B”, or “C” fires
 2.5-20 lb. dry chemical
(ammonium phosphate) 8-
25 seconds discharge time)
 Has pressure gauge to allow visual
capacity check
 5-20 ft. maximum effective range
 Extinguishes by smothering
burning materials.
MULTIPURPOSE DRY CHEMICAL
A Trash Wood Paper
B Liquids Grease
C Electrical Equipment
A Trash Wood Paper
B Liquids Grease
C Electrical Equipment

20. Fire Extinguisher Summary
EXTINGUISHER TYPE WORKS BY EFFECTIVE AGAINST
PRESSURIZED
WATER
CARBON DIOXIDE
MULTIPURPOSE
DRY CHEMICAL
COOLING
SMOTHERING
SMOTHERING

21. Fighting the Fire
Pull the pin
Aim low at
the base of flames
Squeeze the handle
Sweep side to side
P
A
S
S

22. Firefighting Decision Criteria
 Know department emergency procedures and evacuation routes
 Know locations of extinguishers in your area and how to use them
 Always sound the alarm regardless of fire size
 Avoid smoky conditions
 Ensure area is evacuated
 Don’t attempt to fight unless:
 Alarm is sounded
 Fire is small and contained
 You have safe egress route (can be reached without exposure to fire)
 Available extinguishers are rated for size and type of fire
 If in doubt, evacuate!
“DON’T ATTEMPT TO FIGHT UNLESS YOU ARE TRAINED”

23. FIRE WATER NETWOR
Many industries have many types of Fire Extinguishing method.
There are some major protection given below.
1. Fire water Network
2. Sprinkle system
3. Fire truck
4. Hydrend & monitor

25. OSHA REQUIREMENTS
1910.38(a)
Employee Emergency Plan Elements
 Emergency escape procedures
 Critical equipment shutdown procedures
 Head count procedures
 Rescue and medical duties outlined
 Preferred means of reporting emergencies
 Names of employees responsible for the
plan
 Frequency of drills

26. KEY QUESTIONS
 What is the quickest way out of the building?
 What types of alarms do you have in your work area?
 Where is the gathering point for accounting for all employees after
an evacuation?
 Where are the nearest fire extinguishers?

27. Confined Space
 Confined space is space that:
 Is large enough & so configured that employee can bodily enter & perform
assigned work
 Has limited or restricted means for entry or exit (i.e. tanks, vessels, silos,
pits, vaults or hoppers)
 Is not designed for continuous employee occupancy

30.  There are many types of work permit some given below.
 1. Cold work permit.
 2. Hot work permit.
 3. Confined space entry work permit.
 4. Electrical work permit.
 5. Instrument work permit.
 6. Vehicle entry work permit.
 7. Excavation & civil work permit.
 8. Radiography work permit.
 9. Lifting over process equipments work permit.
 10. Others.

31. Conclusion
 Be familiar with safety.
 Discuss in detail.
 Discuss with others.
Prepared by
Shahbaz D-17-CH-11Thanks