Dairy Processing plants in Pakistan as well as globally are fulfilling various nutritional needs of humans by providing them with the best and standardized products. Some of the important parameters while constructing and planning for a dairy processing unit must include a specific set of instructions and guide line. some of them are in the document uploaded.

1. LAYOUT OF DAIRY
PROCESSING PLANT

2. Dairy Industry plays a fundamental role in
◉ Providing nutrients
◉ Milk acts as the backbone
◉ Perishable nature of milk
INTRODUCTION

3. “
◉ Products being manufactured should be in everyone's
approach
◉ Limited profit margin
◉ Lowest possible operational cost
IMPORATNCE & ECONOMICS OF A GOOD
PLANT LAYOUT

4. SELECTION OF LOCATION FOR
DAIRY PLANT
Dedicated & Hard
Working Staff
Uninterrupted
Power Supply
Safe Water
Supply
Availability
of Milk
Minimum
Transportation
Gap
Short Distance
Transportation

5. LAYOUT

6. ACCEPTABLE
◉ Portland Cement Flooring
◉ Tile Flooring
◉ More durabale
◉ It can withsand the abrasion
and vibrations.
You can also split your content
UNACCEPTABLE
◉ Granolithic Cement Flooring
◉ More suspectible to Corrosion
◉ Sensitive towards
○ Acidic detergents
○ Milk residues
○ Lactic acid
FLOORING

7. Portland Cement Flooring

8. ACCEPTABLE
◉ Bricks are most commonly
used
◉ Less expensive and More
durable
◉ Glazing for the height of
7 feet
You can also split your content
UNACCEPTABLE
◉ Concrete walls are not
preffered
◉ Reletively expensive
◉ Difficult in terms of
maintainance
WALLS

9. Glazed Walls for Proper Cleaning

10. ACCEPTABLE
◉ Stainless steel is preffered
◉ Easy in terms of cleaning
◉ Insulated doors for cold
storage
You can also split your content
UNACCEPTABLE
◉ Aluminium or Aluminium
alloys
◉ Sensitive towards alkalline
cleaning
DOORS

11. Stainless Steel Doors

12. CEILING
 PVC
 Fiberglass
 Polycarbonate
◉ Super Water Proofing
◉ Light weight

13. You can also split your content
ILLUMINATION
 Energy Efficient System
 Selection of Light Color Pallet

14. Walls Painted in Light Color

15. ACCEPTABLE
◉ Mechanical Ventillation
Systems
◉ Exhaust fans
You can also split your content
UNACCEPTABLE
◉ Traditional methods are not
preffered
○ Windows
○ Doors
◉ Source of Contamination
VENTILATION

16. Mechanical Ventilation System

17. DRAINAGE
◉ Perforated plates
◉ Overall wastage is
disposed with proper care

18. Drainage Pipelines System

19. General Principles of Layout
01
02
03
04
Section wise division
Ease of Movement
Avoid Congestion within plant
Construction of Separate Building Blocks

20. General Principles of Layout
05
06
03
04
Department wise Construction
Storage Rooms
Pasteurized Milk 3-4 degree Celsius
Frozen Ice-Cream -25 degree Celsius
Dried milk room Controlled temperature
storage with controlled humidity levels

21. ◉ It facilitates the scheduling and dispatching operation.
◉ It reduces the chances of accidents
◉ Eliminate congestion and utilize the space of plant efficiently.
◉ It reduces the manpower and provides greater results.
◉ It increases the productivity.
ADVANTAGES

22. THANKYOU