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KKKM2833 MANUFACTURING
PROCESSES
MUHAMMAD AQIF BIN ISMAL HISHAM
BIN ISMAL HISHAM
MUHAMMAD ZIKRY HANIF BIN HANAPIAH
HANIF BIN HANAPIAH
MUHAMMAD KHAIRUL AIMAN AIZAD BIN MOHD FAUZI
AIZAD BIN MOHD FAUUZI
MUHAMMAD NADZMI BIN ZAINAL ABIDIN MUHAMMAD AMIR NAZIF B MD HATTA
BASEBALL BAT
Application of
baseball bat
A baseball bat is used in the
sport of baseball to hit the ball
after it is thrown by the pitcher.
Material Of Baseball
Bat
Despite the constant evolution of regulations governing bat size and shape, today's bats
resemble those of a century ago, with the main difference being that today's bats are much
lighter and have thinner handles.
1. Wood
• Mostly used in major league tournaments such as the MLB (Major League Baseball)
• Several type of woods has been used for baseball bats but the most used are white ash wood
and maple wood.
2. Metal
• The most common used bat outside of the major league.
• Mainly compromised of Aluminium or Aluminium Alloy.
3. Composite
• The most recent type of material used in baseball bat.
• Made from carbon fibre polymer, which is then mixed with graphite and fiberglass.
MATERIAL PROPERTIES
MATERIAL
PROPERTIES
MATERIAL
WOOD METAL COMPOSITE
Durability and strength
lowest durability and strength, easily
breakable compared to metal and
composites
Can be used for long periods of
time and the strongest bat
A lot more durable compared to wooden bats
and much less durable compared to metal
bats
Performance with
time
Performance rapidly decreases with time Performance decreases with time Performance increases with usage
Swing Weight
Heaviest swing weight compared to other
bats
Low swing weight and easier to
swing
lowest swing weight
Trampoline effect
Very little to none Very high trampoline effect Improve with usage and the soft barrel of its
body allows the ball to comes off with small
losses in energy
Vibration
Has fewer vibration waves when the ball is
struck
high vibration properties that can
cause sting
very high damping rate of vibration resulting
in no observable vibrations
MANUFACTURING PROCESS(WOODEN BAT)
1. Making billets
• Turn the trees into billet form
• A mill worker will place each split onto
an automatic lathe that shaves the
rough edges off as it turns the wood
into Billet form
MANUFACTURING PROCESS(WOODEN BAT)
2. Seasoning the billets
• billets are simply stacked in the yard for a
period of six months to two years
• to make sure the sap and gum in fresh
billets are removed also strengthen the
wood
• This air-drying process are called
"seasoning”.
MANUFACTURING PROCESS(WOODEN BAT)
3. Shaping and sanding
• A worker places each billet on an automatic
lathe and shapes it into a rough baseball bat
shape with a narrowed neck.
• The bat forms are sanded, inspected once
more, and then sorted according to weight
MANUFACTURING PROCESS(WOODEN BAT)
4. Branding, staining, and varnishing
• The bat is branded with the company
trademark.
• All of the bats are then varnished, packed
into cartons, and shipped to the player or
team.
MANUFACTURING PROCESS(METAL BAT)
1. Aluminum blanks
• Aluminum rods were slice into blanks using
cutting machine.
• The blanks were drills through by lathe
machine
MANUFACTURING PROCESS(METAL BAT)
2. Extrusion for basic taper
• The blanks were sliding over a tapered
mandrel and using hydraulic pressure to
force the tube through a die making the
basic taper of baseball bat
MANUFACTURING PROCESS(METAL BAT)
3. Punching
• The center of the baseball bat blanks was
punch through by heavy hitter (400 ton)
making the aluminum stretches to full
length and shape of baseball bat
MANUFACTURING PROCESS(METAL BAT)
4. Cutting bat’s end
• The bat’s end was cut to size by cutting
machine
MANUFACTURING PROCESS(METAL BAT)
5. Sanding and painting
• to get rid of any small defects and rough up
the surface for painting
• baseball bat was paint by heavy duty paint
• plastic end cap is press fit to bat’s end
MANUFACTURING PROCESS(METAL BAT)
6. Branding and trademark
• The bat is branded with the company
trademark
• All of the bats are then varnished, packed
into cartons, and shipped to the player or
team
MANUFACTURING PROCESS(COMPOSITE BAT)
1.Making carbon fiber sheet
• Carbon fiber will be infused with special
resin and be press into a sheet
MANUFACTURING PROCESS(COMPOSITE BAT)
2. Spiral to aluminum baseball bat
• The carbon fiber sheet will be spiral around
the aluminum baseball bat
MANUFACTURING PROCESS(COMPOSITE BAT)
3. Thick layer carbon
• Slide braided weaves of carbon and fiber
glass over the fuse carbon form
• Pull a layer of thick carbon to fuse carbon
form followed by super-strong synthetic
(Aramid)
MANUFACTURING PROCESS(COMPOSITE BAT)
4. Baking all layers together
• All layers of fiber and synthetic will be baked
in hot pressure to transform all layers into
solid bat
MANUFACTURING PROCESS(COMPOSITE BAT)
5. Sanding and primer coating
• The bat is sanded using a sanding machine
and dipped in black primer to dry
MANUFACTURING PROCESS(COMPOSITE BAT)
6. Branding
• The bat is branded with the company
trademark
• All of the bats are then varnished, packed
into cartons, and shipped to the player or
team
LOCAL COMPANY
MANUFACTURERS
• A Leading Sporting Equipment Supplier
• A company with strong passion for all things
sport. Sportex offers an unrivalled range of
sporting equipment, with ranges varying from
indoor to outdoor.
• 25 years experience and specialize in Aluminium
Mechanism sports equipment
located at
Sportex Equipment Sdn Bhd
Lot 10998, Jalan Sungai Jati,
41000 Klang,
Selangor Malaysia
PRODUCTS OF SPORTEX
REFERENCES
BaseballBats.net. 2021. Bat Materials.
http://baseballbats.net/about-bats/baseball-bat-materials/ [23 May 2021]
Brian D. 2020. Composite vs Aluminum vs Hybrid vs Wood Bat. 1651.
https://www.batdigest.com/blog/composite-aluminum-hybrid-or-wood-
bat/#:~:text=Composite%20bats%20tend%20to%20have,weight%20than%20aluminum%20or%20wood. [ 23 May 2021].
Syed Mustijab, H.R. 2012. Composite Baseball Bats. Slaid. Universiti Teknologi Malaysia.
The Bat Nerds. 2019. Composite vs Aluminum Bats – What’s the Difference?.
https://thebatnerds.com/composite-vs-aluminum-
bats/#:~:text=Alloy%20bats%20are%20typically%20heavier,cracking%20as%20composite%20bats%20do. [23 May 2021].
Arnow, Jan. Louisville Slugger: The Making of a Baseball Bat. Pantheon Books, 1984
http://www.madehow.com/Volume-2/Baseball-
Bat.html#:~:text=At%20the%20mill%2C%20the%20logs,inch%20(101%20cm)%20splits
https://www.youtube.com/watch?v=d_3zPj3HQnA
https://sportex.com.my/product/975/Louisville-Slugger-SB-12G-Genesis-Softball-Bat.html
Eric Lundin and Kevin Cole, 2003 May 29, Batter up! Turning an aluminum tube into a baseball bat
https://www.thefabricator.com/tubepipejournal/article/tubepipefabrication/batter-up-turning-an-aluminum-tube-into-a-
baseball-bat
https://www.youtube.com/watch?v=Aig6-q32Saw
https://www.youtube.com/watch?v=ybQUgPGX-Xs

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KKKM2833 MANUFACTURING PROCESSES OF BASEBALL BATS

  • 1. KKKM2833 MANUFACTURING PROCESSES MUHAMMAD AQIF BIN ISMAL HISHAM BIN ISMAL HISHAM MUHAMMAD ZIKRY HANIF BIN HANAPIAH HANIF BIN HANAPIAH MUHAMMAD KHAIRUL AIMAN AIZAD BIN MOHD FAUZI AIZAD BIN MOHD FAUUZI MUHAMMAD NADZMI BIN ZAINAL ABIDIN MUHAMMAD AMIR NAZIF B MD HATTA
  • 3. Application of baseball bat A baseball bat is used in the sport of baseball to hit the ball after it is thrown by the pitcher.
  • 4.
  • 5. Material Of Baseball Bat Despite the constant evolution of regulations governing bat size and shape, today's bats resemble those of a century ago, with the main difference being that today's bats are much lighter and have thinner handles. 1. Wood • Mostly used in major league tournaments such as the MLB (Major League Baseball) • Several type of woods has been used for baseball bats but the most used are white ash wood and maple wood. 2. Metal • The most common used bat outside of the major league. • Mainly compromised of Aluminium or Aluminium Alloy. 3. Composite • The most recent type of material used in baseball bat. • Made from carbon fibre polymer, which is then mixed with graphite and fiberglass.
  • 6. MATERIAL PROPERTIES MATERIAL PROPERTIES MATERIAL WOOD METAL COMPOSITE Durability and strength lowest durability and strength, easily breakable compared to metal and composites Can be used for long periods of time and the strongest bat A lot more durable compared to wooden bats and much less durable compared to metal bats Performance with time Performance rapidly decreases with time Performance decreases with time Performance increases with usage Swing Weight Heaviest swing weight compared to other bats Low swing weight and easier to swing lowest swing weight Trampoline effect Very little to none Very high trampoline effect Improve with usage and the soft barrel of its body allows the ball to comes off with small losses in energy Vibration Has fewer vibration waves when the ball is struck high vibration properties that can cause sting very high damping rate of vibration resulting in no observable vibrations
  • 7. MANUFACTURING PROCESS(WOODEN BAT) 1. Making billets • Turn the trees into billet form • A mill worker will place each split onto an automatic lathe that shaves the rough edges off as it turns the wood into Billet form
  • 8. MANUFACTURING PROCESS(WOODEN BAT) 2. Seasoning the billets • billets are simply stacked in the yard for a period of six months to two years • to make sure the sap and gum in fresh billets are removed also strengthen the wood • This air-drying process are called "seasoning”.
  • 9. MANUFACTURING PROCESS(WOODEN BAT) 3. Shaping and sanding • A worker places each billet on an automatic lathe and shapes it into a rough baseball bat shape with a narrowed neck. • The bat forms are sanded, inspected once more, and then sorted according to weight
  • 10. MANUFACTURING PROCESS(WOODEN BAT) 4. Branding, staining, and varnishing • The bat is branded with the company trademark. • All of the bats are then varnished, packed into cartons, and shipped to the player or team.
  • 11. MANUFACTURING PROCESS(METAL BAT) 1. Aluminum blanks • Aluminum rods were slice into blanks using cutting machine. • The blanks were drills through by lathe machine
  • 12. MANUFACTURING PROCESS(METAL BAT) 2. Extrusion for basic taper • The blanks were sliding over a tapered mandrel and using hydraulic pressure to force the tube through a die making the basic taper of baseball bat
  • 13. MANUFACTURING PROCESS(METAL BAT) 3. Punching • The center of the baseball bat blanks was punch through by heavy hitter (400 ton) making the aluminum stretches to full length and shape of baseball bat
  • 14. MANUFACTURING PROCESS(METAL BAT) 4. Cutting bat’s end • The bat’s end was cut to size by cutting machine
  • 15. MANUFACTURING PROCESS(METAL BAT) 5. Sanding and painting • to get rid of any small defects and rough up the surface for painting • baseball bat was paint by heavy duty paint • plastic end cap is press fit to bat’s end
  • 16. MANUFACTURING PROCESS(METAL BAT) 6. Branding and trademark • The bat is branded with the company trademark • All of the bats are then varnished, packed into cartons, and shipped to the player or team
  • 17. MANUFACTURING PROCESS(COMPOSITE BAT) 1.Making carbon fiber sheet • Carbon fiber will be infused with special resin and be press into a sheet
  • 18. MANUFACTURING PROCESS(COMPOSITE BAT) 2. Spiral to aluminum baseball bat • The carbon fiber sheet will be spiral around the aluminum baseball bat
  • 19. MANUFACTURING PROCESS(COMPOSITE BAT) 3. Thick layer carbon • Slide braided weaves of carbon and fiber glass over the fuse carbon form • Pull a layer of thick carbon to fuse carbon form followed by super-strong synthetic (Aramid)
  • 20. MANUFACTURING PROCESS(COMPOSITE BAT) 4. Baking all layers together • All layers of fiber and synthetic will be baked in hot pressure to transform all layers into solid bat
  • 21. MANUFACTURING PROCESS(COMPOSITE BAT) 5. Sanding and primer coating • The bat is sanded using a sanding machine and dipped in black primer to dry
  • 22. MANUFACTURING PROCESS(COMPOSITE BAT) 6. Branding • The bat is branded with the company trademark • All of the bats are then varnished, packed into cartons, and shipped to the player or team
  • 23. LOCAL COMPANY MANUFACTURERS • A Leading Sporting Equipment Supplier • A company with strong passion for all things sport. Sportex offers an unrivalled range of sporting equipment, with ranges varying from indoor to outdoor. • 25 years experience and specialize in Aluminium Mechanism sports equipment located at Sportex Equipment Sdn Bhd Lot 10998, Jalan Sungai Jati, 41000 Klang, Selangor Malaysia
  • 25. REFERENCES BaseballBats.net. 2021. Bat Materials. http://baseballbats.net/about-bats/baseball-bat-materials/ [23 May 2021] Brian D. 2020. Composite vs Aluminum vs Hybrid vs Wood Bat. 1651. https://www.batdigest.com/blog/composite-aluminum-hybrid-or-wood- bat/#:~:text=Composite%20bats%20tend%20to%20have,weight%20than%20aluminum%20or%20wood. [ 23 May 2021]. Syed Mustijab, H.R. 2012. Composite Baseball Bats. Slaid. Universiti Teknologi Malaysia. The Bat Nerds. 2019. Composite vs Aluminum Bats – What’s the Difference?. https://thebatnerds.com/composite-vs-aluminum- bats/#:~:text=Alloy%20bats%20are%20typically%20heavier,cracking%20as%20composite%20bats%20do. [23 May 2021]. Arnow, Jan. Louisville Slugger: The Making of a Baseball Bat. Pantheon Books, 1984 http://www.madehow.com/Volume-2/Baseball- Bat.html#:~:text=At%20the%20mill%2C%20the%20logs,inch%20(101%20cm)%20splits https://www.youtube.com/watch?v=d_3zPj3HQnA https://sportex.com.my/product/975/Louisville-Slugger-SB-12G-Genesis-Softball-Bat.html Eric Lundin and Kevin Cole, 2003 May 29, Batter up! Turning an aluminum tube into a baseball bat https://www.thefabricator.com/tubepipejournal/article/tubepipefabrication/batter-up-turning-an-aluminum-tube-into-a- baseball-bat https://www.youtube.com/watch?v=Aig6-q32Saw https://www.youtube.com/watch?v=ybQUgPGX-Xs