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Chapter 1-
Engineering Materials
Course Objective...
Introduce fundamental concepts in MSE
You will learn about:
• material structure
• how structure dictates properties
• how processing can change structure
This course will help you to:
• use materials properly
• realize new design opportunities
with materials
a
Chapter 1-
Early History
Chapter 1-
Early History
• Good machinability
• Good corrosion resistance
• Good Electrical Conductivity
Chapter 1-
Chapter 1-
Metals Plastics Ceramics
Coca-cola Bottles
Chapter 1-
Metals Ceramics
• Metals : strong, ductile, tough, high density, conductors.
• Ceramics : strong, brittle, low density, insulators.
Chapter 1-
Composites
Plastics
• Polymers: weak, ductile, low density, insulators.
• Composites: strong, ductile, low density, conductors, insulators.
Chapter 1-
struktur
sifat
proses
Material keramik Alumina (Al2O3) yang mengalami proses yang berbeda
transparent translucent opaque
Chapter 1-
Sometimes it is useful to subdivide the discipline of materials science and engineering
into materials science and materials engineering subdisciplines. Strictly speaking,
“materials science” involves investigating the relationships that exist between the
structures and properties of materials. In contrast, “materials engineering” is, on the
basis of these structure–property correlations, designing or engineering the structure of
a material to produce a predetermined set of properties. From a functional perspective,
the role of a materials scientist is to develop or synthesize new materials, whereas a
materials engineer is called upon to create new products or systems using existing
materials, and/or to develop techniques for processing materials.
Chapter 1-
Structure
Chapter 1-
Structure
Chapter 1-
Mechanical  strength, ductile, etc
Electrical  electrical conductivity, etc
Magnetic magnetic field, etc
Thermal  thermal coductivity, etc
Optic  refractory idex, etc
Deteriorative
Properties
Chapter 1-
Properties
Chapter 1-
Processing
Chapter 1-
ex: hardness vs structure of steel
• Properties depend on structure
2
Structure, Processing, & Properties
Chapter 1-
ex: hardness vs structure of steel
• Properties depend on structure
Data obtained from Figs. 10.21(a)
and 10.23 with 4wt%C composition,
and from Fig. 11.13 and associated
discussion, Callister 6e.
Micrographs adapted from (a) Fig.
10.10; (b) Fig. 9.27;(c) Fig. 10.24;
and (d) Fig. 10.12, Callister 6e.
ex: structure vs cooling rate of steel
• Processing can change structure
2
Structure, Processing, & Properties
Cooling Rate (C/s)
100
200
300
400
500
600
0.01 0.1 1 10 100 1000
(a)
30m
(b)
30m
(d)
30m
(c)
4m
Hardness
(BHN)
Chapter 1-
1. Pick Application Determine required Properties
2. Properties Identify candidate Material(s)
3. Material Identify required Processing
Processing: changes structure and overall shape
ex: casting, sintering, vapor deposition, doping
forming, joining, annealing.
Properties: mechanical, electrical, thermal,
magnetic, optical, deteriorative.
Material: structure, composition.
3
The Materials Selection Process
Chapter 1-
• Electrical Resistivity of Copper:
• Adding “impurity” atoms to Cu increases resistivity.
• Deforming Cu increases resistivity.
4
Adapted from Fig. 18.8, Callister 6e. (Fig. 18.8 adapted from: J.O. Linde, Ann Physik 5, 219 (1932); and C.A. Wert and R.M.
Thomson, Physics of Solids, 2nd edition, McGraw-Hill Company, New York, 1970.)
ELECTRICAL
Chapter 1-
• Space Shuttle Tiles:
--Silica fiber insulation
offers low heat conduction.
• Thermal Conductivity
of Copper:
--It decreases when
you add zinc!
5
Fig. 19.0, Callister 6e.
(Courtesy of Lockheed
Missiles and Space
Company, Inc.)
Adapted from
Fig. 19.4W, Callister
6e. (Courtesy of
Lockheed Aerospace
Ceramics Systems,
Sunnyvale, CA)
(Note: "W" denotes
fig. is on CD-ROM.)
Adapted from Fig. 19.4, Callister 6e.
(Fig. 19.4 is adapted from Metals Handbook:
Properties and Selection: Nonferrous alloys
and Pure Metals, Vol. 2, 9th ed., H. Baker,
(Managing Editor), American Society for
Metals, 1979, p. 315.)
THERMAL
Chapter 1-
• Magnetic Permeability
vs. Composition:
--Adding 3 atomic % Si
makes Fe a better
recording medium!
Adapted from C.R. Barrett, W.D. Nix, and
A.S. Tetelman, The Principles of
Engineering Materials, Fig. 1-7(a), p. 9,
1973. Electronically reproduced
by permission of Pearson Education, Inc.,
Upper Saddle River, New Jersey.
6
Fig. 20.18, Callister 6e.
(Fig. 20.18 is from J.U. Lemke, MRS Bulletin,
Vol. XV, No. 3, p. 31, 1990.)
• Magnetic Storage:
--Recording medium
is magnetized by
recording head.
MAGNETIC
Chapter 1-
• Transmittance:
--Aluminum oxide may be transparent, translucent, or
opaque depending on the material structure.
7
Adapted from Fig. 1.2,
Callister 6e.
(Specimen preparation,
P.A. Lessing; photo by J.
Telford.)
single crystal
polycrystal:
low porosity
polycrystal:
high porosity
OPTICAL
Chapter 1-
• Stress & Saltwater...
--causes cracks!
• Heat treatment: slows
crack speed in salt water!
4m
--material:
7150-T651 Al "alloy"
(Zn,Cu,Mg,Zr)
Adapted from Fig. 11.20(b), R.W. Hertzberg, "Deformation and
Fracture Mechanics of Engineering Materials" (4th ed.), p. 505,
John Wiley and Sons, 1996. (Original source: Markus O.
Speidel, Brown Boveri Co.)
8
Adapted from Fig. 17.0, Callister 6e.
(Fig. 17.0 is from Marine Corrosion, Causes,
and Prevention, John Wiley and Sons, Inc.,
1975.)
Adapted from Fig. 11.24,
Callister 6e. (Fig. 11.24 provided courtesy of G.H.
Narayanan and A.G. Miller, Boeing Commercial
Airplane Company.)
DETERIORATIVE
Chapter 1-
• Use the right material for the job.
• Understand the relation between properties,
structure, and processing.
• Recognize new design opportunities offered
by materials selection.
Course Goals:
9
SUMMARY
Chapter 1-
Required text:
Materials Science and Engineering: An Introduction
W.D. Callister, Jr., 7th edition,
John Wiley and Sons, Inc. (2003)
f
COURSE MATERIAL
Chapter 1-
Masa jenis berbagai material (p.6)
Chapter 1-
Modulus Young berbagai material (p.6)
Chapter 1-
Kekuatan tarik berbagai material (p.7)
Chapter 1-
Ketangguhan retak berbagai material (p.7)
Chapter 1-
Konduktivitas listrik berbagai material (p.8)

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Chapter_01_introduction.pdf

  • 1. Chapter 1- Engineering Materials Course Objective... Introduce fundamental concepts in MSE You will learn about: • material structure • how structure dictates properties • how processing can change structure This course will help you to: • use materials properly • realize new design opportunities with materials a
  • 3. Chapter 1- Early History • Good machinability • Good corrosion resistance • Good Electrical Conductivity
  • 5. Chapter 1- Metals Plastics Ceramics Coca-cola Bottles
  • 6. Chapter 1- Metals Ceramics • Metals : strong, ductile, tough, high density, conductors. • Ceramics : strong, brittle, low density, insulators.
  • 7. Chapter 1- Composites Plastics • Polymers: weak, ductile, low density, insulators. • Composites: strong, ductile, low density, conductors, insulators.
  • 8. Chapter 1- struktur sifat proses Material keramik Alumina (Al2O3) yang mengalami proses yang berbeda transparent translucent opaque
  • 9. Chapter 1- Sometimes it is useful to subdivide the discipline of materials science and engineering into materials science and materials engineering subdisciplines. Strictly speaking, “materials science” involves investigating the relationships that exist between the structures and properties of materials. In contrast, “materials engineering” is, on the basis of these structure–property correlations, designing or engineering the structure of a material to produce a predetermined set of properties. From a functional perspective, the role of a materials scientist is to develop or synthesize new materials, whereas a materials engineer is called upon to create new products or systems using existing materials, and/or to develop techniques for processing materials.
  • 12. Chapter 1- Mechanical  strength, ductile, etc Electrical  electrical conductivity, etc Magnetic magnetic field, etc Thermal  thermal coductivity, etc Optic  refractory idex, etc Deteriorative Properties
  • 15. Chapter 1- ex: hardness vs structure of steel • Properties depend on structure 2 Structure, Processing, & Properties
  • 16. Chapter 1- ex: hardness vs structure of steel • Properties depend on structure Data obtained from Figs. 10.21(a) and 10.23 with 4wt%C composition, and from Fig. 11.13 and associated discussion, Callister 6e. Micrographs adapted from (a) Fig. 10.10; (b) Fig. 9.27;(c) Fig. 10.24; and (d) Fig. 10.12, Callister 6e. ex: structure vs cooling rate of steel • Processing can change structure 2 Structure, Processing, & Properties Cooling Rate (C/s) 100 200 300 400 500 600 0.01 0.1 1 10 100 1000 (a) 30m (b) 30m (d) 30m (c) 4m Hardness (BHN)
  • 17. Chapter 1- 1. Pick Application Determine required Properties 2. Properties Identify candidate Material(s) 3. Material Identify required Processing Processing: changes structure and overall shape ex: casting, sintering, vapor deposition, doping forming, joining, annealing. Properties: mechanical, electrical, thermal, magnetic, optical, deteriorative. Material: structure, composition. 3 The Materials Selection Process
  • 18. Chapter 1- • Electrical Resistivity of Copper: • Adding “impurity” atoms to Cu increases resistivity. • Deforming Cu increases resistivity. 4 Adapted from Fig. 18.8, Callister 6e. (Fig. 18.8 adapted from: J.O. Linde, Ann Physik 5, 219 (1932); and C.A. Wert and R.M. Thomson, Physics of Solids, 2nd edition, McGraw-Hill Company, New York, 1970.) ELECTRICAL
  • 19. Chapter 1- • Space Shuttle Tiles: --Silica fiber insulation offers low heat conduction. • Thermal Conductivity of Copper: --It decreases when you add zinc! 5 Fig. 19.0, Callister 6e. (Courtesy of Lockheed Missiles and Space Company, Inc.) Adapted from Fig. 19.4W, Callister 6e. (Courtesy of Lockheed Aerospace Ceramics Systems, Sunnyvale, CA) (Note: "W" denotes fig. is on CD-ROM.) Adapted from Fig. 19.4, Callister 6e. (Fig. 19.4 is adapted from Metals Handbook: Properties and Selection: Nonferrous alloys and Pure Metals, Vol. 2, 9th ed., H. Baker, (Managing Editor), American Society for Metals, 1979, p. 315.) THERMAL
  • 20. Chapter 1- • Magnetic Permeability vs. Composition: --Adding 3 atomic % Si makes Fe a better recording medium! Adapted from C.R. Barrett, W.D. Nix, and A.S. Tetelman, The Principles of Engineering Materials, Fig. 1-7(a), p. 9, 1973. Electronically reproduced by permission of Pearson Education, Inc., Upper Saddle River, New Jersey. 6 Fig. 20.18, Callister 6e. (Fig. 20.18 is from J.U. Lemke, MRS Bulletin, Vol. XV, No. 3, p. 31, 1990.) • Magnetic Storage: --Recording medium is magnetized by recording head. MAGNETIC
  • 21. Chapter 1- • Transmittance: --Aluminum oxide may be transparent, translucent, or opaque depending on the material structure. 7 Adapted from Fig. 1.2, Callister 6e. (Specimen preparation, P.A. Lessing; photo by J. Telford.) single crystal polycrystal: low porosity polycrystal: high porosity OPTICAL
  • 22. Chapter 1- • Stress & Saltwater... --causes cracks! • Heat treatment: slows crack speed in salt water! 4m --material: 7150-T651 Al "alloy" (Zn,Cu,Mg,Zr) Adapted from Fig. 11.20(b), R.W. Hertzberg, "Deformation and Fracture Mechanics of Engineering Materials" (4th ed.), p. 505, John Wiley and Sons, 1996. (Original source: Markus O. Speidel, Brown Boveri Co.) 8 Adapted from Fig. 17.0, Callister 6e. (Fig. 17.0 is from Marine Corrosion, Causes, and Prevention, John Wiley and Sons, Inc., 1975.) Adapted from Fig. 11.24, Callister 6e. (Fig. 11.24 provided courtesy of G.H. Narayanan and A.G. Miller, Boeing Commercial Airplane Company.) DETERIORATIVE
  • 23. Chapter 1- • Use the right material for the job. • Understand the relation between properties, structure, and processing. • Recognize new design opportunities offered by materials selection. Course Goals: 9 SUMMARY
  • 24. Chapter 1- Required text: Materials Science and Engineering: An Introduction W.D. Callister, Jr., 7th edition, John Wiley and Sons, Inc. (2003) f COURSE MATERIAL
  • 25. Chapter 1- Masa jenis berbagai material (p.6)
  • 26. Chapter 1- Modulus Young berbagai material (p.6)
  • 27. Chapter 1- Kekuatan tarik berbagai material (p.7)
  • 28. Chapter 1- Ketangguhan retak berbagai material (p.7)
  • 29. Chapter 1- Konduktivitas listrik berbagai material (p.8)