some idea about industrial engineering on garments industry

1. Welcome
Presentation On
Application of Industrial Engineering on Apparel
Industry
Guideline From Presented By
Dr. Lal Mohan Baral Rony Islam
Associate professor Id:13.02.06.119
Ebrahim Khan
Id: 13.02.06.140

2. Definitions of Industrial Engineering
 Industrial engineering is a branch of engineering which deals
with the optimization of complex processes, systems or
organizations.
 It is an engineering sector that deals with design, improvement
and integrated systems in a industry
 Industrial engineering may also be known as, or overlap with,
operations research, systems engineering, manufacturing
engineering, production engineering, management science,
management engineering, ergonomics, safety engineering
etc.

3. Objectives of Industrial Engineering
 To increase the productivity
 To eliminate the waste and non value adding
operations
 To improve the effective utilization of resource
 To reduce the production cost

4. History of Industrial Engineering(IE)
 IE was generated mainly for Industrial Revolution.
 Industrial revolution and Engineering are actually supporting
each other.
 The technologies that helped mechanize traditional manual
operations in the textile industry including the Flying shuttle,
the Spinning jenny, and perhaps most importantly the Steam
engine generated Economies of scale that made Mass
production of in centralized locations attractive for the first
time.
Watt steam engine

5. Industrial Engineering Coursework
 Students entering into an industrial engineering degree program
should expect to enroll in many of these types of classes:
Engineering Economy
Manufacturing Processes
Operations Research
Simulation
Industrial Cost Control
Robotics and Automation
Inventory Control
Facility Design
Organizational Management
Quality Control
Human Factors
Methods & Work Measurement
Production Control

6. Five Reasons To Study IE
1. The look around Technique
2. A dynamic field, if ever it was one
3. There’s no such thing as a bad idea
4. It’s an adaptable programmed
5. Science is in every aspect of
Industrial Engineering

7. Application Sector of Industrial engineers
Information
Technology
Defense &
Aerospace
Health Care
Education &
Research
Industrial
Engineering
Manufacturin
g
Finance, Banking
& Service
Industry
Public Service
Energy
Supply Chain
Technical
Sales &
Marketing Marketing Management
Military &
Homeland
Service

8. Industrial Engineering Certification,
Licensure and Associations:
Industrial Engineering Associations
• Association for Manufacturing Excellence (AME)
• The Association for Manufacturing Technology (AMT)
• Human Factors and Ergonomics Society
• National Association of Industrial Technology (NAIT)
• Society of Manufacturing Engineers (SME)
• Institute of Industrial Engineers
• Board of Certified Safety Professionals

9. Responsibilities of Industrial
Engineers

10. Industrial Engineering Activities In
Garments Industry

11. Line balancing
- worker motivation & Process develop
- work balance
- over load and under load check
- target set up

12. Continue……………

13. Bottle neck identify
IE is used to improve this type of problem though
-Process develop
- technical issues etc
110,80,120,60,190= unit

14. Capacity Check
 Maximum Capacity
-Total hours available under normal conditions in a given
period of time.
 Potential Capacity
-Maximum capacity adjusted for efficiency.
 Committed Capacity
-Total hours previously allocated for production during a
certain time period.

15. Continue……..
 Available capacity
- Difference between potential capacity and committed
capacity for a certain time period.
 Required Capacity
- SAM or SAH necessary to produce a specified volume in a
certain time period.
 Excess Capacity
- Difference between access capacity and required capacity

16. Continue………….
 New style analysis
 Style bulletin & layout
 Risk analysis meeting
- Risk point
- Quality issue
- Machine
- Folder
- Fabric & accessories information
 Machine & folder requirements

17. Continue………………
 Size set making
- Floor production manager
- Floor quality manager
- Technician
- IE executive
 Pattern check from buyer pp meeting cutting
permeation
 Line feeding & feeding report
 Production Study develop
 Bonus target set up

18. Conclusion
The garment manufacturing industry faces many global
challenges due to various factors including competition,
increased production costs, less productivity/efficiency and
labor attribution. So, there is a need to focus and concentrate
on identifying the real issues, taking corrective actions suited to
the specific industrial centre of the unit, empowering the
technical and managerial staff by enhancing their knowledge
and ability, analyzing orders efficiently and deciding whether
actions are viable for the company