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GEAR CASE
HOOK AND SHANK
WHEELS AND GUIDE ROLLERS
COUPLINGS
STEEL STRUCTURE
CRANE
COMPONENT DESIGN LIFE
WIRE ROPE
RUNWAY
BELOW-THE-HOOK DEVICES
TAKE A DEEPER LOOK AT YOUR CRANE
CONSULTATION
SERVICESSometimes a more detailed evaluation is necessary than can be performed during regular
inspections and preventive maintenance. Our Consultation Services meet this need with
advanced technology and trained specialists when a deeper look at your crane and its
components is required.
Crane runway condition and rail
alignment play a critical role in the
overall performance of a crane.
Improper rail alignment contributes to
premature wear of wheels and rails.
CONSULTATION SERVICE
RailQ™ Crane Runway Survey
Do your cranes suffer from premature
wheel wear, rail wear, structural
component failures or machinery
failures? All of these are common
results of incorrect crane geometry.
CONSULTATION SERVICE
CraneQ™ Crane Geometric Survey
The bottom block assembly on a crane is made of many critical components that are subjected
to loads and stresses during each hoisting cycle. While hook failure can occur due to overloading
or mechanical abuse of the hook, cumulative fatigue should be a main cause of concern.
CONSULTATION SERVICES
Hook/Shank Inspection
Hook Analysis
Hoist couplings are
critical components for the
safe operation of cranes.
Failure of a coupling can
lead to a load drop.
CONSULTATION SERVICES
Coupling Inspection
Design Life Analysis
Throughout the working life of a wire rope, the wires, strands and
core that comprise the rope are subjected to tension, bending and
abrasion. If too many of these wires are broken or the core is
damaged, the strength and safety of the rope is compromised.
CONSULTATION SERVICES
RopeQ™ Magnetic Rope Inspection
Rope Analysis
Below-the-hook devices are
subject to wear, defects,
deformation, stretching,
deterioration and other issues
related to their use.
CONSULTATION SERVICE
Below-the-Hook Inspection
Steel structures are subjected to
fatigue as loads are lifted, and
as fatigue life ends, safety can
be compromised.
CONSULTATION SERVICE
Steel Structure Analysis
Frequent inspections, while necessary,
cannot always catch machinery failure
that may be caused by extremely fast
crack propagation. A calculation of
design life will give information that
helps you assess your safe working
limits and plan actions for continued
equipment use.
CONSULTATION SERVICE
Design Life Analysis
Rising maintenance costs, challenges
to meet current production needs
and safety concerns are all problems
you face every day as a crane owner.
A Crane Reliability Study can guide
your maintenance and modernization
decisions and provide information to
increase the safety and productivity of
your crane.
CONSULTATION SERVICE
Crane Reliability Study
Cranes that have been used
heavily, or that have been in
service for many years, can
develop cumulative fatigue and
other incipient failures. In
extreme conditions, a gear case
might fail catastrophically,
resulting in a load drop.
CONSULTATION SERVICES
Gear Case Inspection
Design Life Analysis
© 2015 Konecranes Plc. All rights reserved.

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Deeper Look Crane Consultation Services

  • 1. GEAR CASE HOOK AND SHANK WHEELS AND GUIDE ROLLERS COUPLINGS STEEL STRUCTURE CRANE COMPONENT DESIGN LIFE WIRE ROPE RUNWAY BELOW-THE-HOOK DEVICES TAKE A DEEPER LOOK AT YOUR CRANE CONSULTATION SERVICESSometimes a more detailed evaluation is necessary than can be performed during regular inspections and preventive maintenance. Our Consultation Services meet this need with advanced technology and trained specialists when a deeper look at your crane and its components is required. Crane runway condition and rail alignment play a critical role in the overall performance of a crane. Improper rail alignment contributes to premature wear of wheels and rails. CONSULTATION SERVICE RailQ™ Crane Runway Survey Do your cranes suffer from premature wheel wear, rail wear, structural component failures or machinery failures? All of these are common results of incorrect crane geometry. CONSULTATION SERVICE CraneQ™ Crane Geometric Survey The bottom block assembly on a crane is made of many critical components that are subjected to loads and stresses during each hoisting cycle. While hook failure can occur due to overloading or mechanical abuse of the hook, cumulative fatigue should be a main cause of concern. CONSULTATION SERVICES Hook/Shank Inspection Hook Analysis Hoist couplings are critical components for the safe operation of cranes. Failure of a coupling can lead to a load drop. CONSULTATION SERVICES Coupling Inspection Design Life Analysis Throughout the working life of a wire rope, the wires, strands and core that comprise the rope are subjected to tension, bending and abrasion. If too many of these wires are broken or the core is damaged, the strength and safety of the rope is compromised. CONSULTATION SERVICES RopeQ™ Magnetic Rope Inspection Rope Analysis Below-the-hook devices are subject to wear, defects, deformation, stretching, deterioration and other issues related to their use. CONSULTATION SERVICE Below-the-Hook Inspection Steel structures are subjected to fatigue as loads are lifted, and as fatigue life ends, safety can be compromised. CONSULTATION SERVICE Steel Structure Analysis Frequent inspections, while necessary, cannot always catch machinery failure that may be caused by extremely fast crack propagation. A calculation of design life will give information that helps you assess your safe working limits and plan actions for continued equipment use. CONSULTATION SERVICE Design Life Analysis Rising maintenance costs, challenges to meet current production needs and safety concerns are all problems you face every day as a crane owner. A Crane Reliability Study can guide your maintenance and modernization decisions and provide information to increase the safety and productivity of your crane. CONSULTATION SERVICE Crane Reliability Study Cranes that have been used heavily, or that have been in service for many years, can develop cumulative fatigue and other incipient failures. In extreme conditions, a gear case might fail catastrophically, resulting in a load drop. CONSULTATION SERVICES Gear Case Inspection Design Life Analysis © 2015 Konecranes Plc. All rights reserved.