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Kim Englebert-Willems_Portfolio of Course and NonCourse Work
- 1. KIM ENGLEBERT Prototyping & Design Northeast Wisconsin Technical College Students of the Prototype and Design program, are trained to build a variety of three dimensional prototypes and models for use in manufacturing, consumer products, and other fields of product development. Additionally, they are able to fabricate three- dimensional models used for architectural design, mechanical design, and props. They possess skills in hand fabrication, high quality painting and finishing, 3D drawing software, CNC machining, RTV model making, and welding, … with an emphasis on problem solving and critical thinking
- 2. PROGRAM OUTCOMES • Develop planning strategies necessary to translate two-dimensional information into a three- dimensional prototype. • Use critical thinking and problem-solving techniques in the construction of a prototype. • Create a variety of computer aided drawings using AutoCAD and SolidWorks. • Create programs to be used on CNC (computer numerical control) milling machines using Surf CAM software. • Construct 3D models using a variety of rapid prototyping processes. • Produce highly detailed and accurate parts using the laser machining center. • Fabricate silicone rubber molds and rigid molds suitable for casting. • Build patterns and molds to be used for vacuum forming. • Create jigs and fixtures necessary for special machining operations. • Select and apply a variety of industrial finishes on various materials. • Effectively estimate the time and cost to design and fabricate a prototype. • Manage computer files and utilize a variety of technically related software. • Work efficiently as a part of a team, or independently. • Safely operate all hand tools, metalworking, and woodworking equipment typically used in a professional model shop. • Effectively select appropriate materials and adhesives and understand their properties. • Use proper sanding and finishing techniques on various materials. • Understand various design and engineering processes as they relate to the Prototype & Design Industry.
- 3. LASER ETCHING CRIBBAGE BOARD Processes… • Import images into CorelDraw • Post to Fusion Epilog Laser • CNC Milling • Routering • Sanding • Spray clear coat finish
- 4. WOODWORKING KEEPSAKE BOX Using a variety of wood-shop practices created a keepsake box that contains the following elements: • Main box compartment • Set of legs • Bottom • Top • Handle • Mitered corners • Brushed clear coat finish
- 5. VACUUM-FORMING FOOD TRAY Constructed a vacuum form pattern with draft, draw, fillets, rounds, and vacuum release holes. Processes… • Produced uniform and consistent fillets using body filler • Produced rounds that are tangent to adjacent surfaces • Produced a vacuumed-formed food tray of Styrene from the created pattern mold
- 6. CNC MILLING CRIBBAGE BOARD –holes, profile, card pocket BABY MONITOR – speaker grill CUBE – set tools and toolpaths in SurfCam; posted to CNC for milling Processes… • Homing Machine • Zeroing out tools • Running program on Haas CNC Machine
- 7. BABY MONITOR Created a three-dimensional model of a baby monitor using model-board as the primary material. Processes… • Blueprint reading • Milling • Drilling • Router shaping • Sanding • Spray finishes; smooth and textured
- 8. METALWORKING DRILL PRESS HOLE PROJECT DEAD-BLOW HAMMER SCREW JACK Processes… • Facing • Tapering • Knurling • Cutting and tapping threads • Kiln heat-tempered finishes
- 9. MODEL FINISHING Processes… • Wet/Dry sanding • Applying body fillers • Applying primers, paints and clear coats with a HVLP spray gun to achieve smooth or textured finishes
- 10. CLOCK PUTTING IT ALL TOGETHER (Break down of process) • Create design • Create pattern • Drill holes for dowels • Cut out shapes on bandsaw • Drill out face surface for walnut insert • Shape walnut circle to fit in inside of face • Laser image to walnut circle • Drill out walnut for clock insert • Lots of sanding • Fit together with dowels and glue • More sanding • Spray clear coat finish
- 11. Watch-CLOCK
- 13. DIY Metalworking GARDEN ARCH ARBOR WALL BIKE RACK STAINGLASS SPINNING SPRINKLER Processes… • Cutting, shaping, drilling glass • Cutting, grinding, drilling, polishing pipe fittings and bike components • Cutting, fitting, soldering copper
- 14. DIY Woodworking Pull-out APPLIANCE BOXES and Adjustable laminated SHELVING Processes… • Cutting and ripping on table-saw • Creating dado joinery • Nailing with air gun • Laminating shelves • Brush staining and clear coat finishing
- 15. DIY Woodworking KITCHEN CABINETS Processes… • Constructed new face frames for cabinets with Kreg joinery • Squared openings and perimeter • Belt sanded frames flush • Finished sanded frames and doors • Applied stain and clear coats • Installed frames and doors • Created template for drilling handle pulls
- 16. DIY Woodworking STUDENT COMPUTER DESK CEDAR BENCHES
- 17. DIY “Faux” Finishes SNOWBOARD; Faux finish with soap CAR SEAT TRIM; Hydro-painting ARNIS WEAPONS; Crackle finish CAR INTERIOR HATCH; Hammered-texture
- 19. MENTORING Martial Arts Head Master Self Defense Instructor Snowboard Instructor Enjoying over 15 years of sharing the love of martial arts and outdoor sports
- 20. ART
- 21. MARINE DRAFTING
- 22. …Thank you for viewing Kim_Englebert@yahoo.com