Custom Lean Eyelet machine SOP with 5 min changeover
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The document provides standard operating procedures for setting up and running a custom eyelet machine. It describes the machine's safety features like emergency stop buttons and guarding. The setup process is outlined, including changing between different sized eyelets and dies. Troubleshooting tips are provided for potential issues. Exploded diagrams show the machine's components and a maintenance schedule is suggested.
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Custom Lean Eyelet machine SOP with 5 min changeover
- 1. Page 1 of 16 STANDARD OPERATING PROCEDURE CUSTOM EYELET MACHINE 3/6/8MM Created by : Julian Kalac Revision Level 1 Department PACKAGING Date Created July 13, 2015 Revision Date: N/A P.Eng Julian Kalac GENERAL SAFETY 1. PERSONAL PROTECTIVE EQUIPMENT 2. EMERGENCY In case of an emergency, stop the equipment by pressing the red emergency stop button (see picture). All employees should be familiar with the location of the emergency stop buttons on the equipment they operate. Scope: The purpose of the procedure is to illustrate how to SET-UP AND RUN the Eyelet Machine Safely and Efficiently, while minimizing machine downtime during changeovers. Emergency Stop “E-Stop” Button 3.6mm 9.6mm “SMALL” “LARGE” eyelets Die sets and Drums are labelled “LARGE” &“SMALL” SAFETY SENSOR AND GUARDING
- 2. Page 2 of 16 STANDARD OPERATING PROCEDURE CUSTOM EYELET MACHINE 3/6/8MM Created by : Julian Kalac Revision Level 1 Department PACKAGING Date Created July 13, 2015 Revision Date: N/A P.Eng Julian Kalac 3 STEP SETUP OF MACHINE 1-Release spring, depress the track switch and remove the eyelets from the track 2-Remove the spring loaded clamp and drum 3-Quick release spring loaded clamp 5 MIN SETUP CHANGEOVER Quick Connect Drum
- 3. Page 3 of 16 STANDARD OPERATING PROCEDURE CUSTOM EYELET MACHINE 3/6/8MM Created by : Julian Kalac Revision Level 1 Department PACKAGING Date Created July 13, 2015 Revision Date: N/A P.Eng Julian Kalac Place the material flat onto the table & align with the ruler and back stop Adjust the back stop position for depth Easy Die changeover 2-OPERATION SPRING LOADED WASHER ARM
- 4. Page 4 of 16 STANDARD OPERATING PROCEDURE CUSTOM EYELET MACHINE 3/6/8MM Created by : Julian Kalac Revision Level 1 Department PACKAGING Date Created July 13, 2015 Revision Date: N/A P.Eng Julian Kalac GOOD ROLLOVER QUALITY
- 5. Page 5 of 16 STANDARD OPERATING PROCEDURE CUSTOM EYELET MACHINE 3/6/8MM Created by : Julian Kalac Revision Level 1 Department PACKAGING Date Created July 13, 2015 Revision Date: N/A P.Eng Julian Kalac MATERIAL –EYELET IDENTIFICATION COLOR CODED MATERIAL BINS FOR DIFFERENT SIZES
- 6. Page 6 of 16 STANDARD OPERATING PROCEDURE CUSTOM EYELET MACHINE 3/6/8MM Created by : Julian Kalac Revision Level 1 Department PACKAGING Date Created July 13, 2015 Revision Date: N/A P.Eng Julian Kalac 3-TROUBLESHOOTING:
- 7. Page 7 of 16 STANDARD OPERATING PROCEDURE CUSTOM EYELET MACHINE 3/6/8MM Created by : Julian Kalac Revision Level 1 Department PACKAGING Date Created July 13, 2015 Revision Date: N/A P.Eng Julian Kalac
- 8. Page 8 of 16 STANDARD OPERATING PROCEDURE CUSTOM EYELET MACHINE 3/6/8MM Created by : Julian Kalac Revision Level 1 Department PACKAGING Date Created July 13, 2015 Revision Date: N/A P.Eng Julian Kalac
- 9. Page 9 of 16 STANDARD OPERATING PROCEDURE CUSTOM EYELET MACHINE 3/6/8MM Created by : Julian Kalac Revision Level 1 Department PACKAGING Date Created July 13, 2015 Revision Date: N/A P.Eng Julian Kalac FLYWHEELBRAKE HOOPPER DRUM MECHANICAL TRACK
- 10. Page 10 of 16 STANDARD OPERATING PROCEDURE CUSTOM EYELET MACHINE 3/6/8MM Created by : Julian Kalac Revision Level 1 Department PACKAGING Date Created July 13, 2015 Revision Date: N/A P.Eng Julian Kalac
- 11. Page 11 of 16 STANDARD OPERATING PROCEDURE CUSTOM EYELET MACHINE 3/6/8MM Created by : Julian Kalac Revision Level 1 Department PACKAGING Date Created July 13, 2015 Revision Date: N/A P.Eng Julian Kalac B-01 Pedal Support B -02 Lower Treadle Rod B -03 Connector B -04 Upper Treadle Rod B 05 Pedal B -06 Frame B -07 Pedal Bolt B -08 Spacing Washer B -09 Working Plate B -10 Hollow Inner Screw B -11 T-Sleeve B -12 Die Set B -13 Ring Nut A-10 Motor Plate A-14 Motor A-15 Flywheel Cover FINAL ASSEMBLY PARTS
- 12. Page 12 of 16 STANDARD OPERATING PROCEDURE CUSTOM EYELET MACHINE 3/6/8MM Created by : Julian Kalac Revision Level 1 Department PACKAGING Date Created July 13, 2015 Revision Date: N/A P.Eng Julian Kalac HOPPER COMPLETE SET EXPLODED VIEW
- 13. Page 13 of 16 STANDARD OPERATING PROCEDURE CUSTOM EYELET MACHINE 3/6/8MM Created by : Julian Kalac Revision Level 1 Department PACKAGING Date Created July 13, 2015 Revision Date: N/A P.Eng Julian Kalac
- 14. Page 14 of 16 STANDARD OPERATING PROCEDURE CUSTOM EYELET MACHINE 3/6/8MM Created by : Julian Kalac Revision Level 1 Department PACKAGING Date Created July 13, 2015 Revision Date: N/A P.Eng Julian Kalac
- 15. Page 15 of 16 STANDARD OPERATING PROCEDURE CUSTOM EYELET MACHINE 3/6/8MM Created by : Julian Kalac Revision Level 1 Department PACKAGING Date Created July 13, 2015 Revision Date: N/A P.Eng Julian Kalac SUGGESTED PREVENTATIVE MAINTENANCE FREQUENCY
- 16. Page 16 of 16 STANDARD OPERATING PROCEDURE CUSTOM EYELET MACHINE 3/6/8MM Created by : Julian Kalac Revision Level 1 Department PACKAGING Date Created July 13, 2015 Revision Date: N/A P.Eng Julian Kalac SUGGESTED REGULAR MACHINE MAINTENANCE (MONTHLY)