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John Setty
7010 Salem Court, Rowlett, TX 75089 • Phone: (972) 800-5810 • John.Setty@L-3com.com
Process development and manufacturing engineering expert with broad experience in
commercial, military, and medical foundry. Work experience includes engineering management,
manufacturing / process engineering and research and development in the semiconductor
industry. Experienced in:
 Project Management
 External supplier management
 Prototype design from customer
inputs to field launch
 Statistical analysis – Minitab
 SPC development/sustaining
 DOE, lean manufacturing, ISO/QS
audit preparation
 Troubleshooting/Problem solving:
Six Sigma DMAIC, FMEA, TQM, Ford
8D, 5S
 DoD, ITAR familiarity
ProfessionalExperience
L-3 Communications, Sr. Multi-Disciplined Engineer 2009 – Present
MEMS focal plane array Sr. Multi-disciplined Engineer – A vertically integrated role, in charge
of research, integration, process development, and sustaining for the manufacture of infrared
bolometers.
 Herrmann Facility :
o Part of an Engineering team of four who managed a new factory start up to insource
the bolometer manufacturing line. Our team exceeded goals set by corporate for yield
by 15%, cycle time by two months, parts delivered by 5%, and facility costs by
$500,000.
o Mentored entry level engineers to take on process and manufacturing engineering
roles. Latest candidate took over focal-plane array sustaining, inclusive of managing
the SPC system,technical documentation, and process development through DOE
o Implemented SPC program across photo, etch and metrology functional areas
improving first pass yield by 4%
 Foundry Facility:
o Transferred laboratory-developed processes to foundry-scaled operations for all
front-end processes in the MEMs bolometer production line.
o Managed team of three engineers tasked with improving line yield. Team drove yield
from 0% at release to 45% over a two year period. The increase exceeded the internal
target of 40% resulting in a raw material savings of ~$500,000
o Furnished regular progress reports to Herrmann facility management. Reports
included WIP status, equipment status, experimental results and production concerns
voiced by our foundry partners
J o h n S e t t y P a g e | 2
STMicroelectronics, Sr. Engineer / Engineering Manager 2005 – 2009
Senior process engineer in plasma etch and acting etch process manager for the manufacture of
integrated circuits
 Managed etch process engineering team during shut down of the Carrollton facility
o Maintained steady communication of corporate goals to all direct reports. Set
SMART performance expectations specific to each employee based on those goals.
o Oversaw transfer of processes and products to sister ST facilities overseas in
accordance with corporate schedule.
o Counseled direct reports to better prepare them for post shutdown employment.
o Balanced engineering resources to meet production targets for the manufacturing
team and development milestones for the product team.
 Led a cross functional team dedicated to the process improvements in the LAM 4500 Oxide
Etch fleet. Over twelve months, the team achieved the following milestones:
o Increased the mean time between cleans by over 200% by combining similar
processes within the toolset. The improvement saved ~$1.5 million in annual
cleaning costs
o Reduced product yield loss caused by polymer flaking from one incident per 35
performance hours to less than one incident per 22,000 performance hours
Microchip Technology, Sr. Process/Manufacturing Engineer 2000 – 2005
Senior engineer for the manufacture of 8-bit microcontrollers.
 Led the oxide etch capacity improvement team. In six months, the team achieved its goal of
>88% tool availability while maintaining support for new technology development. Major
improvements included:
o Equipment modification to the ESC design improvement to reduce handling faults in
the LAM384T.
o Consolidation of process steps through ground-up redesign
 Developed an oxygen-rich plasma clean etch on the LAM 9400 to eliminate the formation of
poly two stringers. Improvement increased line yield across all products by an average of 6%.
Education
Bachelor of Science in Chemical Engineering, University of Cincinnati, 2000
Six Sigma Greenbelt, 2008. Renewed,2014
MBA in Project Management, University of Texas at Dallas, 2015. GPA: 3.96

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John Setty Resume Rev2

  • 1. John Setty 7010 Salem Court, Rowlett, TX 75089 • Phone: (972) 800-5810 • John.Setty@L-3com.com Process development and manufacturing engineering expert with broad experience in commercial, military, and medical foundry. Work experience includes engineering management, manufacturing / process engineering and research and development in the semiconductor industry. Experienced in:  Project Management  External supplier management  Prototype design from customer inputs to field launch  Statistical analysis – Minitab  SPC development/sustaining  DOE, lean manufacturing, ISO/QS audit preparation  Troubleshooting/Problem solving: Six Sigma DMAIC, FMEA, TQM, Ford 8D, 5S  DoD, ITAR familiarity ProfessionalExperience L-3 Communications, Sr. Multi-Disciplined Engineer 2009 – Present MEMS focal plane array Sr. Multi-disciplined Engineer – A vertically integrated role, in charge of research, integration, process development, and sustaining for the manufacture of infrared bolometers.  Herrmann Facility : o Part of an Engineering team of four who managed a new factory start up to insource the bolometer manufacturing line. Our team exceeded goals set by corporate for yield by 15%, cycle time by two months, parts delivered by 5%, and facility costs by $500,000. o Mentored entry level engineers to take on process and manufacturing engineering roles. Latest candidate took over focal-plane array sustaining, inclusive of managing the SPC system,technical documentation, and process development through DOE o Implemented SPC program across photo, etch and metrology functional areas improving first pass yield by 4%  Foundry Facility: o Transferred laboratory-developed processes to foundry-scaled operations for all front-end processes in the MEMs bolometer production line. o Managed team of three engineers tasked with improving line yield. Team drove yield from 0% at release to 45% over a two year period. The increase exceeded the internal target of 40% resulting in a raw material savings of ~$500,000 o Furnished regular progress reports to Herrmann facility management. Reports included WIP status, equipment status, experimental results and production concerns voiced by our foundry partners
  • 2. J o h n S e t t y P a g e | 2 STMicroelectronics, Sr. Engineer / Engineering Manager 2005 – 2009 Senior process engineer in plasma etch and acting etch process manager for the manufacture of integrated circuits  Managed etch process engineering team during shut down of the Carrollton facility o Maintained steady communication of corporate goals to all direct reports. Set SMART performance expectations specific to each employee based on those goals. o Oversaw transfer of processes and products to sister ST facilities overseas in accordance with corporate schedule. o Counseled direct reports to better prepare them for post shutdown employment. o Balanced engineering resources to meet production targets for the manufacturing team and development milestones for the product team.  Led a cross functional team dedicated to the process improvements in the LAM 4500 Oxide Etch fleet. Over twelve months, the team achieved the following milestones: o Increased the mean time between cleans by over 200% by combining similar processes within the toolset. The improvement saved ~$1.5 million in annual cleaning costs o Reduced product yield loss caused by polymer flaking from one incident per 35 performance hours to less than one incident per 22,000 performance hours Microchip Technology, Sr. Process/Manufacturing Engineer 2000 – 2005 Senior engineer for the manufacture of 8-bit microcontrollers.  Led the oxide etch capacity improvement team. In six months, the team achieved its goal of >88% tool availability while maintaining support for new technology development. Major improvements included: o Equipment modification to the ESC design improvement to reduce handling faults in the LAM384T. o Consolidation of process steps through ground-up redesign  Developed an oxygen-rich plasma clean etch on the LAM 9400 to eliminate the formation of poly two stringers. Improvement increased line yield across all products by an average of 6%. Education Bachelor of Science in Chemical Engineering, University of Cincinnati, 2000 Six Sigma Greenbelt, 2008. Renewed,2014 MBA in Project Management, University of Texas at Dallas, 2015. GPA: 3.96