Cutting Presses - FloorTek Sept 2019 Booth #216 - LVT Carpet Tile Flooring Capabilities 2019-2020

Freeman SCHWABE 4064 Clough Woods Drive, Cincinnati, Ohio 45103 USA Contact: Phone +1 513 947 2888 Email: sales@freemanschwabe.com
Die Cutting Presses designed to cut
Modular Carpet Tiles, Luxury Vinyl Tiles (LVT) and Mats

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SCHWABE USA - Floor Covering Capabilities 2019-2020
Cutting Floor Mats on a Urethane Belt
Cutting Luxury Vinyl Tiles
with an Auto Slab Feeder
Cutting Luxury Vinyl Planks with Nylon
Cutting Belt Feed System
Cutting Luxury Vinyl Tiles with
Side Loading Die and Transfer Cart
Side Die Loading
Automatic Side Die Loading
with Die Transfer Cart

Herman Schwabe was an American pioneer and innovator in the manufacture of
die cutting machinery, which later developed into the sophisticated hydraulic die
cutting presses we engineer and build today at Freeman SCHWABE’s
manufacturing plant in Cincinnati, Ohio, USA.
The key to the Herman Schwabe success was the engineering design of the press and
choice of materials.
The Herman Schwabe cutting presses are world renowned for efficient cutting and a
machine which is dependable.
Herman Schwabe simplified the most complex die cutting task with the Schwabe cutting
presses which are still technically advanced and the most versatile in the industry.
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Innovative
Application
Solutions
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Core Skills & Expertise
Contributing to our Customers’ Lean Manufacturing Value Chain
Industry
Knowledge
Global OEM
Engineering
Quality in Design
and
Materials
Technical
Experts
Minimizing
Downtime + Quality
Parts & Service
Standard Presses
plus Options
Design Build Machine
& Software
Lean Manufacturing Benefits
Quicker Die Changes & Reduced Downtime

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USA Made Die Cutting Presses designed to cut

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Continuous Web Slab
Die Cutting Presses designed for Each Type of Material Application

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Continuous Web
Double E Material Unwind Stand w/
Lazy Loop Sensor Controls
Cutting Floor Mats on a Urethane Belt with Clamp Feed System
Quick Die Change with OutFeed
Roll Away Parts Picking Conveyor
and Scrap Conveyor
SCHWABE Straight Ram Hydraulic Beam Press Model SR 300
features
• Cutting Floor Mats on Chiorino Urethane Belt clamp feed system
• Powered Unwind Stand with lazy loop sensor
• Cutting Force - 300 tons (U.S.)
• OutFeed “swing-up safety guard” for quicker die changes

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features
• Cutting Force – 180 tons (U.S.)
• Twelve (12) Strokes per minute is Standard, faster
cutting speeds optional.
Die Cutting Luxury Vinyl Tiles with Automatic Slab Feeder
SCHWABE USA Straight Ram Hydraulic Beam Press Model SR 180.
https://youtu.be/R7lJmtKfbPk

Freeman SCHWABE 4064 Clough Woods Drive, Cincinnati, Ohio 45103 USA Contact: Phone +1 513 947 2888 Email: sales@freemanschwabe.com9
Die Cutting Luxury Vinyl Tiles with Automatic Slab Feeder.
SCHWABE USA Straight Ram Hydraulic Beam Press Model SR 180

Die Cutting Luxury Vinyl Tiles with Automatic Slab Feeder.

• Cutting force 2000kn
• Stroke speed, downward 95mm/s
• Stroke speed, cutting 6,5mm/s
• Stroke speed, return 88mm/s
• Cutting area 2200 x 1600 mm
• Table area 2500 x 1700 mm
• Cycle time, 17 cycles / min with 1000 mm
• Cycle time, 15 cycles / min with 1600 mm
• Servo Hydraulic – low noise – less energy
• Main motor works only at cutting cycle and back stroke
• Lifting table big load capacity – 3000kg
• Double feeder for material
LVT Cutting Press with Servo Hydraulic - Model 5050

Carpet Tile Cutting Press with Automatic Die Storage and Die Changing System
Machine performance: 17 Strokes/minute with a feeding distance of 1850mm
Machine Cutting Area: 2200mm x 1850mm
Cutting Force: 270Tonnes
Equipped with carpet tile cutting die fixing device
Sturdy cutting board oscillator for aluminum air-plate
Siemens controls with Fail Safe PLC
Conformity: CE
Synchronized Input and output vacuum belts for material infeed and out feed
Servo Hydraulics for better performance:
• Designed according to customer requirements
• Improved cycle time
• Controlled fluctuation of the cutting pressure
• Energy efficient (up to 30-50% savings vs. standard hydraulic systems)
• Fewer valves, resulting in easier maintenance
• Lower noise

Carpet Tile Cutting Press with Automatic Die Storage and Die Changing System
Low point stops driven by a servo motor:
• For improved positioning accuracy
• Adjustment increments of 0.1mm
RFID system for tool recognition and tool and tool data gathering
Downstream system for staging of tiles/plank linked to the packaging line
Consisting of:
Servo driven acceleration belts with pressure roller device for tile/plank hold-
down
Servo driven shunt devices for transfer of tiles/planks to the subsequent
system
Cross roller conveyor to transfer tiles to packaging line
Consisting of:
System capable of storing 10 carpet tile dies, with max. die weight of 6700lb
With automatic lifting device
Automatic die retrieval and die storage
Automatic die change
Separate controls

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SCHWABE USA Model SR 230 features
• Die Cuts up to15 cycles a minute
• Die change rails at InFeed and OutFeed allows for
quick die change
Powered roller conveyor delivers pallets of LVT Slab
Feeding slab of multilayer LVT into cutting press
Cutting Luxury Vinyl Planks on SCHWABE SR 230 Belt Feed Press
https://youtu.be/-KPdCTVA8lE

Cutting Luxury Vinyl Planks on
SCHWABE SR 230 Belt Feed Press
Model SR 230 Press Layout
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Cutting Luxury Vinyl Planks with Nylon Cutting Belt Feed System
Conveyor Belt takes away scrap
PVC Trim waste material
features:
• Automatic Slab Pallet Transfer
• Automatic Side Die Loader
• Recycle / Scrap Convey
• Die Transfer Cart
• Die Maintenance Cart
Automatic Side Die Loading
Automatic Pallet Transfer of
Slabs of Material
Die Maintenance Station
https://youtu.be/vk0DEamUZ4I

Model SR 230 Press Layout
InFeed OutFeed

InFeed

OutFeed

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Cutting Luxury Vinyl Tiles with Side Loading Die and Transfer Cart
Schwabe Straight Ram Hydraulic Beam Press Model SR230

Cutting Luxury Vinyl Tiles with Side Loading
Die and Transfer Cart
SCHWABE USA Straight Ram Hydraulic Beam Press
MODEL R230 Press Layout
InFeed OutFeed
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InFeed
Cutting Luxury Vinyl Tiles with Side Loading Die and Transfer Cart
SCHWABE USA Straight Ram Hydraulic Beam Press
MODEL SR230 Press Layout
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OutFeed
Cutting Luxury Vinyl Tiles with Side Loading Die
and Transfer Cart
MODEL SR230 Press Layout
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Compact Production Footprint + Powerful Tonnage
= Optimal Manufacturing Efficiency
Sheet Material
Straight Ram Hydraulic Beam Press with Dual Power Tables - Model SR150

SR150 Flooring Applications
Carpet Tiles
Vinyl Sheet
Luxury Vinyl Tiles (Flexible & Rigid Core)
Mats
Sheet Material

Feed System
 
Dual Power Tables – Heavy Duty
steel tables.
Tables will be designed so that customer
cutting tool can be placed on the table to
be placed under the cutting head for
bolting the tool to the cutting head.
Table will be capable of holding up to
2,500lb tool.
Sheet Material

General Specifications
 
Country of Manufacture – USA 
Press Driving Mechanism – Hydraulics 
Cutting Force – 150 U.S. Tons 
Head & Bed Size – 40” D x 40” W 
Cutting Stroke - 8” 
Daylight Opening – 10”, without cutting surface 
 
Stroke Control – Controlled by Linear Transducer which
Sheet Material

Cutting - Sheet Material

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Receding Head - Large Area Hydraulic Cutting Press
Model RH
Sheet
Freeman Schwabe Model RH - Cutting Modular Carpet Tiles

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SCHWABE Model DG and DGHD Up-Stroking Beam Press
Cuts Carpet Tiles, Rubber Mats
Sheet
Stroke / Daylight : 6” adjustable, 8” from
head to bed (without cutting surface)

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Automatic Side Die Loading with Die Transfer Cart
Lean Manufacturing - Quicker Die Changes & Reduced Downtime
75% Faster than Current Process
Increased Safety, Less Manpower

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SCHWABE Press Manual Side Die Loading
Multiple types of tooling can be accommodated such as
• Steel Rule Dies,
• Matched Metal Dies,
• Flooring Tile Dies etc.
Lean Manufacturing - Quicker Die Changes & Reduced Downtime

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Cutting Presses - FloorTek Sept 2019 Booth #216 - LVT Carpet Tile Flooring Capabilities 2019-2020

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