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www.irz.ru
Izhevskiy Radiozavod (IRZ)
www.irz.ru
Oilfield Equipment
Jan. 2016
2
Izhevskiy Radiozavod (IRZ)
Date of foundation
Total number of
employees
Engineering department
Parts testing center
Customer representative
offices
March 6, 1958
5 200
600
procurement, tests, supply of electronic
components
Ministry of Defense, Russian Railways
Space-related
electronics
Oilfield electronic
equipment
Railway
automatics &
safety systems
User navigation
equipment
Telecommunication
systems
Video systems
Control &
measuring
equipment
AO “Izhevskiy Radiozavod” (IRZ ) is a Russian company
focused on the design and production of radio-electronic
equipment for various fields of application.
s
3
IRZ TEK – subsidiary company of IRZ
 Affiliated company of AO “Izhevskiy Radiozavod”
 Founded in 1997
 Facility location: Izhevsk, Russian Federation
 The leading supplier of ESP downhole monitoring systems
and control stations in the national market
IRZ TEK is one of the top companies in Russia specialized in the design and
production of oilfield electronic equipment
Over than 15 years
in the industry
Izhevsk
IRZ TEK Products
Downhole Monitoring
Systems
• Downhole Monitoring
Systems for ESP, rod-
pump, PCP, and gas lift/
flowing wells
• Flow-metering Downhole
Monitoring Systems for
ESP
• Anti-scaling Downhole
Monitoring Systems for
ESP
• Dual Completion
Downhole Monitoring
Systems for ESP
Control Stations
• Switchboards for ESP
• Soft starters for ESP
• VSD for ESP
• VSD for permanent
magnet and
asynchronous motors
• VSD for rod-pumps
ESP systems
• Complete ESP-based
systems of ground and
downhole artificial lift
equipment of other
Russian suppliers
(pumps, motors, seals,
cables, etc.)
Equipment for
Testing, Maintenance,
and Supervision
• Test benches, check-
out units
• Simulation equipment
• Supervision systems
4
TM-data registered by the system:
 Pump suction pressure
 Stratum fluid temperature
 Motor oil pressure
 Motor oil temperature
 Motor stator winding temperature
 Motor vibration level
 Motor power cable insulation resistance
Downhole Monitoring Systems for ESP
downhole sensor
TM-data
surface acquisition unit
TM-data
ESP control station
Downhole monitoring systems for ESP
IRZ TMS series
The downhole monitoring system for ESP consists of:
 downhole sensor
 surface data acquisition unit
 motor adapter
Serial production
since 1998
Features:
 high accuracy
 tolerance to interferences
 high endurance
 easy maintenance
 low cost
 transmission of TM-data to the
ground unit via the motor power
cable
5
The system consists of:
 downhole sensor
 flow meter
 surface acquisition unit
 motor adapter
 logging cable for connection between the downhole
sensor and the flow meter
Flow Meter
RM20 is a vortex-type flow meter with non-moving parts
and that is an advantage comparing to a paddle flow meter
using a turbine which is the weakest part of it. The flow
meter is resistant to corrosion in reservoir operating
conditions.
downhole sensor flow meter
Flow-metering downhole monitoring systems for ESP
IRZ TMS-R series
TM data registered by the system include flow rate, fluid temperature, and
pressure at the discharge of the submersible pump
surface acquisition
unit
Flow-metering Downhole Monitoring Systems for ESP
6
Tubing
Flow meter
ESP
Motor power cable
Motor
Motor adapter
Logging cable
Downhole sensor
Anti-Scaling System
Features
 Pilot-1 is connected to the motor and powered from the stator coil
of the motor (motor is to be modified)
 data can be transferred via the downhole monitoring system when
the motor is off
 high reliability
 series production
The PILOT-1 anti-scaling system is a patented device for treating oil
wells to reduce scaling on outer and inner surfaces of downhole
equipment and to achieve the highest efficiency of the oil well.
Change of crystal structure
Before After Without anti-scaling system With
anti-scaling system
downhole sensor
PILOT-1 anti-scaling
unit
Anti-scaling downhole monitoring systems for ESP
PILOT-1
The system consists of:
 PILOT-1 anti-scaling downhole unit with protective centralizer
 downhole sensor
 ground acquisition unit
 bearing support
7
Dual Completion Downhole Monitoring Systems for ESP
The IRZ TMS-ORD4 integrated system is
designed for dual-completion wells equipped
with one ESP. It provides leak-proof
separation or restriction of one of the
reservoirs without shutdown of the motor
IRZ TMS-ORD4 consists of:
 a downhole sensor with a motor bearing
support
 an electric valve
 a variable speed drive or a ground
acquisition unit
 packer equipment, the type is according
to the well characteristics
The IRZ TMS-ORD2 integrated
system with a thru shaft is
designed for dual-completion wells
equipped with one motor and two
pumps
IRZ TMS-ORD2 consists of:
 a ground acquisition unit
 a downhole sensor
 a downhole geophysical unit
In collaboration with:
Dual completion downhole monitoring systems for ESP
IRZ TMS-ORD series
8
Downhole Monitoring Equipment for Rod-pumps/ PCP/ Gas Lift/ Flowing Wells
9
Downhole monitoring equipment for rod-pumps/
PCP/ gas lift or flowing wells
Downhole equipment:
BP28L downhole sensor
Logging cable (optional)
Surface equipment:
ASPT or BST-K ground data acquisition units
Surface data acquisition units
 - 60 ˚C … + 60 ˚C temperatures range
 digital display, keyboard
 data reading to a USB card
 Modbus RTU protocol for in-system integration
 GPRS channel (for ASPT only)
 Connectable to any control station
Downhole sensor
 digital interface
 ø 28 mm compact package
 high accuracy of reading pressure & temperature
 high update rate
 resistance to sulfurated hydrogen containing media
 two channels for measuring pressure / temperature
BP28L downhole
sensor
ASPT surface
acquisition unit
(autonomous unit)
BST-K surface acquisition
unit (installed in the control
station)
or
Control Stations
Switchboards for ESP
IRZ-200 series
Power of the motor connected:
3-250 kW
Soft Starters for ESP
IRZ-700 series
Power of the motor connected:
14-320 kW
Variable Speed Drives for ESP with
Asynchronous Motors
IRZ-500 series
Power of the motor connected:
5-320 kW
Variable Speed Drives for
Rod –Pumps
IRZ-410 series
Power of the motor connected:
5-55 kW
10
Variable Speed Drives for Permanent
Magnet and Asynchronous Motors
IRZ-540 series
Power of the motor connected:
14-320 kW
Complete ESP Solutions
IRZ TEK provides complete ESP systems
including the full range of downhole and surface
equipment :
 pumps
 motors
 gas separators
 motor seals
 downhole sensors
 power cables
 surface control stations
We build up strong and long-term
relationship with our partners to
solve the most challenging
problems of our clients
IRZ TEK offers technical and engineering
support of the products, carrying out
installation, warranty and service
maintenance, upgrading hardware and
software, training the operating staff
11
Complete ESP Solutions
12
IRZ collaborate with New Technology LLC, the Russian manufacturer of ESP systems.
Pumps
 for normal and harsh environment
 92 and 103 mm diameter
 flow rate 100 .. 5000 BPD
 head up to 3600 m
 corrosion resistance modifications
 packed assembly
Motors
 asynchronous, oil-filled
 103 and 117 mm diameter
 1, 2, or 3 sections
 up to 360 kW
 3-phase, 50 Hz
 fluid temperature up to 150°С
 IPX8 protection class
 high-voltage modification
 water injection modification
Main Customers
13
 Lukoil
 Rosneft
 Surgutneftegas
 Slavneft
 Tatneft
 Bashneft
 Gazprom-neft
 Yuganskneftegaz
14
Certificates and Licenses
The quality management system of IRZ TEK is certified
for compliance to
 ISO 9001:2008
 ISO 14001:2004
 OHSAS 18001:2007
 IRIS
Ivan Isaev , Business Development Manager
Office: + 7 3412 501 189 Mobile: +7 904 279 77 69
Fax: +7 3412 500 766 Email: isaev@irz.ru
Izhevskiy Radiozavod (IRZ)
19 Bazisnaya street, city of Izhevsk, Russia, 426034
Web: www.irz.ru
15

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IRZ oilfield equipment (ESP)

  • 2. 2 Izhevskiy Radiozavod (IRZ) Date of foundation Total number of employees Engineering department Parts testing center Customer representative offices March 6, 1958 5 200 600 procurement, tests, supply of electronic components Ministry of Defense, Russian Railways Space-related electronics Oilfield electronic equipment Railway automatics & safety systems User navigation equipment Telecommunication systems Video systems Control & measuring equipment AO “Izhevskiy Radiozavod” (IRZ ) is a Russian company focused on the design and production of radio-electronic equipment for various fields of application. s
  • 3. 3 IRZ TEK – subsidiary company of IRZ  Affiliated company of AO “Izhevskiy Radiozavod”  Founded in 1997  Facility location: Izhevsk, Russian Federation  The leading supplier of ESP downhole monitoring systems and control stations in the national market IRZ TEK is one of the top companies in Russia specialized in the design and production of oilfield electronic equipment Over than 15 years in the industry Izhevsk
  • 4. IRZ TEK Products Downhole Monitoring Systems • Downhole Monitoring Systems for ESP, rod- pump, PCP, and gas lift/ flowing wells • Flow-metering Downhole Monitoring Systems for ESP • Anti-scaling Downhole Monitoring Systems for ESP • Dual Completion Downhole Monitoring Systems for ESP Control Stations • Switchboards for ESP • Soft starters for ESP • VSD for ESP • VSD for permanent magnet and asynchronous motors • VSD for rod-pumps ESP systems • Complete ESP-based systems of ground and downhole artificial lift equipment of other Russian suppliers (pumps, motors, seals, cables, etc.) Equipment for Testing, Maintenance, and Supervision • Test benches, check- out units • Simulation equipment • Supervision systems 4
  • 5. TM-data registered by the system:  Pump suction pressure  Stratum fluid temperature  Motor oil pressure  Motor oil temperature  Motor stator winding temperature  Motor vibration level  Motor power cable insulation resistance Downhole Monitoring Systems for ESP downhole sensor TM-data surface acquisition unit TM-data ESP control station Downhole monitoring systems for ESP IRZ TMS series The downhole monitoring system for ESP consists of:  downhole sensor  surface data acquisition unit  motor adapter Serial production since 1998 Features:  high accuracy  tolerance to interferences  high endurance  easy maintenance  low cost  transmission of TM-data to the ground unit via the motor power cable 5
  • 6. The system consists of:  downhole sensor  flow meter  surface acquisition unit  motor adapter  logging cable for connection between the downhole sensor and the flow meter Flow Meter RM20 is a vortex-type flow meter with non-moving parts and that is an advantage comparing to a paddle flow meter using a turbine which is the weakest part of it. The flow meter is resistant to corrosion in reservoir operating conditions. downhole sensor flow meter Flow-metering downhole monitoring systems for ESP IRZ TMS-R series TM data registered by the system include flow rate, fluid temperature, and pressure at the discharge of the submersible pump surface acquisition unit Flow-metering Downhole Monitoring Systems for ESP 6 Tubing Flow meter ESP Motor power cable Motor Motor adapter Logging cable Downhole sensor
  • 7. Anti-Scaling System Features  Pilot-1 is connected to the motor and powered from the stator coil of the motor (motor is to be modified)  data can be transferred via the downhole monitoring system when the motor is off  high reliability  series production The PILOT-1 anti-scaling system is a patented device for treating oil wells to reduce scaling on outer and inner surfaces of downhole equipment and to achieve the highest efficiency of the oil well. Change of crystal structure Before After Without anti-scaling system With anti-scaling system downhole sensor PILOT-1 anti-scaling unit Anti-scaling downhole monitoring systems for ESP PILOT-1 The system consists of:  PILOT-1 anti-scaling downhole unit with protective centralizer  downhole sensor  ground acquisition unit  bearing support 7
  • 8. Dual Completion Downhole Monitoring Systems for ESP The IRZ TMS-ORD4 integrated system is designed for dual-completion wells equipped with one ESP. It provides leak-proof separation or restriction of one of the reservoirs without shutdown of the motor IRZ TMS-ORD4 consists of:  a downhole sensor with a motor bearing support  an electric valve  a variable speed drive or a ground acquisition unit  packer equipment, the type is according to the well characteristics The IRZ TMS-ORD2 integrated system with a thru shaft is designed for dual-completion wells equipped with one motor and two pumps IRZ TMS-ORD2 consists of:  a ground acquisition unit  a downhole sensor  a downhole geophysical unit In collaboration with: Dual completion downhole monitoring systems for ESP IRZ TMS-ORD series 8
  • 9. Downhole Monitoring Equipment for Rod-pumps/ PCP/ Gas Lift/ Flowing Wells 9 Downhole monitoring equipment for rod-pumps/ PCP/ gas lift or flowing wells Downhole equipment: BP28L downhole sensor Logging cable (optional) Surface equipment: ASPT or BST-K ground data acquisition units Surface data acquisition units  - 60 ˚C … + 60 ˚C temperatures range  digital display, keyboard  data reading to a USB card  Modbus RTU protocol for in-system integration  GPRS channel (for ASPT only)  Connectable to any control station Downhole sensor  digital interface  ø 28 mm compact package  high accuracy of reading pressure & temperature  high update rate  resistance to sulfurated hydrogen containing media  two channels for measuring pressure / temperature BP28L downhole sensor ASPT surface acquisition unit (autonomous unit) BST-K surface acquisition unit (installed in the control station) or
  • 10. Control Stations Switchboards for ESP IRZ-200 series Power of the motor connected: 3-250 kW Soft Starters for ESP IRZ-700 series Power of the motor connected: 14-320 kW Variable Speed Drives for ESP with Asynchronous Motors IRZ-500 series Power of the motor connected: 5-320 kW Variable Speed Drives for Rod –Pumps IRZ-410 series Power of the motor connected: 5-55 kW 10 Variable Speed Drives for Permanent Magnet and Asynchronous Motors IRZ-540 series Power of the motor connected: 14-320 kW
  • 11. Complete ESP Solutions IRZ TEK provides complete ESP systems including the full range of downhole and surface equipment :  pumps  motors  gas separators  motor seals  downhole sensors  power cables  surface control stations We build up strong and long-term relationship with our partners to solve the most challenging problems of our clients IRZ TEK offers technical and engineering support of the products, carrying out installation, warranty and service maintenance, upgrading hardware and software, training the operating staff 11
  • 12. Complete ESP Solutions 12 IRZ collaborate with New Technology LLC, the Russian manufacturer of ESP systems. Pumps  for normal and harsh environment  92 and 103 mm diameter  flow rate 100 .. 5000 BPD  head up to 3600 m  corrosion resistance modifications  packed assembly Motors  asynchronous, oil-filled  103 and 117 mm diameter  1, 2, or 3 sections  up to 360 kW  3-phase, 50 Hz  fluid temperature up to 150°С  IPX8 protection class  high-voltage modification  water injection modification
  • 13. Main Customers 13  Lukoil  Rosneft  Surgutneftegas  Slavneft  Tatneft  Bashneft  Gazprom-neft  Yuganskneftegaz
  • 14. 14 Certificates and Licenses The quality management system of IRZ TEK is certified for compliance to  ISO 9001:2008  ISO 14001:2004  OHSAS 18001:2007  IRIS
  • 15. Ivan Isaev , Business Development Manager Office: + 7 3412 501 189 Mobile: +7 904 279 77 69 Fax: +7 3412 500 766 Email: isaev@irz.ru Izhevskiy Radiozavod (IRZ) 19 Bazisnaya street, city of Izhevsk, Russia, 426034 Web: www.irz.ru 15